312C, 315C, 318C, 319C, 320C, 321C, 322C, 325C, 330C and M325C Excavators and 325C MHPU and 330C MHPU Mobile Hydraulic Power Units Engine and Pump Control – V2 – Controller Input and Output Values

Table 1
Engine and Hydraulic Pump Control (Connector 1)    
Pin No.     Function     Normal Voltage     Measure
Point    
1     +Battery     18 DCV – 32 DCV     Ground    
2     Ground     0 DCV     Ground    
4     Air Heater Controller     Within several seconds after the key start switch is turned to the ON position: approx. 0 DCV.
Other than the temperatures below: 14 DCV to 17 DCV.
The time will change according to the temperature of the coolant.
1.
10 °C (50 °F) or higher for 1 second. ( 312C, 315C)
2.
0 °C (32 °F) for 2.5 seconds. ( 319C, 320C, 322C)
3.
-15 °C (5 °F) for approx. 19 seconds. ( 312C, 315C)
4.
-30 °C (-22 °F) or lower for 25 seconds. ( 319C, 320C, 322C)    
Ground    
7     Attachment pump pressure switch
( 319C, 320C, 320C LRR ONLY)    
When equipped and when the attachment pedal is being operated: approx. 0 DCV.
When equipped and when the attachment pedal is NOT being operated: 14 DCV to 17 DCV.    
Ground    
8     Hammer pressure switch
( 319C, 320C, 320C LRR ONLY)    
Hammer pressure switch is ON: approx. 0 DCV.
Hammer pressure switch is OFF: 14 DCV to 17 DCV.    
Ground    
9     Engine speed dial (position 1)     Engine speed dial positions 1, 2, 5, 6, 9, 10: approx. 0 DCV.
Engine speed dial position 3, 4, 7, 8: 14 DCV to 17 DCV.    
Ground    
10     Engine speed dial (position 2)     Engine speed dial positions 2, 3, 4, 5, 10: approx. 0 DCV.
Engine speed dial position 1, 6, 7, 8, 9: 14 DCV to 17 DCV.    
Ground    
11     One Touch Low Idle Switch     One touch low idle switch –
During operation; approx. 0 DCV.
When NOT being operated: 14 DCV to 17 DCV.    
Ground    
12     AEC mode switch     AEC mode switch-
During operation; approx. 0 DCV.
When NOT being operated: 14 DCV to 17 DCV.    
Ground    
13     +Battery     18 DCV to 32 DCV     Ground    
14     Ground     0 DCV     Ground    
16     Overload alarm release switch     Overload alarm release switch-
When operated: approx. 0 DCV
When NOT operated: 14 to 17 DCV    
Ground    
17     Implement pressure switch
( 312C, 315C ONLY)    
Front line when swing control lever is operated: approx. 0 DCV
Front line when swing control lever is NOT operated: 14 to 17 DCV    
Ground    
18     ATT stem 2 swing cancel     When the attachment controller is installed.
Approx. 0 DCV when ATT stem 2 is being operated.
Approx. 14 DCV to 17 DCV when ATT stem 2 is NOT being operated.    
Ground    
19     Engine speed dial (position 3)     Engine speed dial positions 4, 5, 6, 7, 8, 9, 10: approx. 0 DCV.
Engine speed dial position 1, 2, 3: 14 DCV to 17 DCV.    
Ground    
20     Engine speed dial (position 4)     Engine speed dial positions 8, 9, 10: approx. 0 DCV.
Engine speed dial position 1, 2, 3, 4, 5, 6, 7: 14 DCV to 17 DCV.    
Ground    
21     Travel mode switch     Travel mode switch-
During operation: approx. 0 DCV
When NOT being operated: 14 DCV to 17 DCV.    
Ground    
22     Travel alarm cancel switch     Travel alarm cancel switch-
During operation: approx. 0 DCV.
When NOT being operated: approx. 14 DCV to 17 DCV.    
Ground    
23     Key switch     18 DCV to 32 DCV     Ground    
28     ATT stem 1 swing cancel     When the attachment controller is installed.
During ATT stem 1 operation: approx. 0 DCV.
When ATT stem 1 is NOT operated: 14 DCV to 17 DCV.    
Ground    
29     Implement/Swing- Joystick pressure switch
( 319C, 320C, 321C, 322C ONLY)    
Joystick pressure switch-
During operation: approx. 0 DCV.
When NOT being operated: 14 DCV to 17 DCV.    
Ground    
30     Left travel pressure switch
Travel pressure switch-( 312C, 315C, 321C)    
Left travel pressure switch-
During operation: 0 DCV.
When Not being operated: 14 DCV to 17 DCV.    
Ground    
31     Coolant level switch     When the engine coolant level is at the specified level or higher (ON): approx. 0 DCV.
When engine coolant level is below the specified level (OFF): 14 DCV to 17 DCV.    
Ground    
32     Hydraulic oil level switch     Hydraulic oil level is at the specified level or higher (ON): approx. 0 DCV.
Hydraulic oil level is below the specified level (OFF): 14 DCV to 17 DCV.    
Ground    
33     Cat Data Link (+)     3.0 DCV to 4.6 DCV     Ground    
39     Right travel pressure switch
( 319C, 320C, 321C, 322C ONLY)    
When the travel lever is being operated: approx. 0 DCV.
When NOT being operated: 14 DCV to 17 DCV.    
Ground    
40     Engine oil level switch     Engine oil level is above the specified level (ON): approx. 0 DCV.
Engine oil level is below the specified level (OFF): 14 DCV to 17 DCV.    
Ground    
41     Engine oil pressure switch     When engine is in operation: approx. 0 DCV.
When engine is NOT in operation: 14 DCV to 17 DCV.    
Ground    
42     Hydraulic filter switch (clogged)     Hydraulic filter in normal: approx. 0 DCV.
Hydraulic filter is clogged: 14 DCV to 17 DCV.    
Ground    
43     Cat Data Link-     0.1 DCV to 1.2 DCV     Ground    
45     ATT stem 3 swing cancel     With the attachment controller equipped.
When ATT stem 3 is being operated: approx. 0 DCV.
When ATT stem 3 is NOT being operated: 14 DCV to 17 DCV.    
Ground    
46     ATT stem 4 cancel switch     With the attachment controller equipped.
When ATT stem 4 is being operated: approx. 0 DCV.
When ATT stem 4 is NOT being operated: 14 DCV to 17 DCV.    
Ground    
47     Water separator level switch     When water separator is NORMAL: 14 DCV to 17 DCV.
When water separator need draining: approx. 0 DCV.    
Ground    
48     Air filter switch (clogged)     When air cleaner is NORMAL: 14 DCV to 17 DCV.
When air cleaner is clogged: approx. 0 DCV.    
Ground    
53     Straight travel pressure switch
( 319C, 320C ONLY)    
Straight travel pedal-
During operation: approx. 0 DCV.
When NOT being operated: 14 DCV to 17 DCV.    
Ground    
Table 2
Engine and Hydraulic Pump Control (Connector 2)    
Pin No.     Function     Normal Voltage     Measure
Point    
1     Straight travel solenoid
( 319C, 320C, 320C LRR, 321C, 322C ONLY)    
When any of the following components are operated:
Right lever
Left Lever
Joy stick
Straight travel pedal
The voltage is 18 DCV to 32 DCV.
When NOT being operated: approx. 0 DCV.    
Ground    
2     Travel speed solenoid     Travel speed = “Rabbit” and travel lever is being operated and the pump delivery pressure is at the value specified for the travel speed or lower: 18 DCV to 32 DCV.
Other than specified above: approx. 0 DCV.    
Ground    
4     Swing parking brake cancel solenoid     (Fine swing NOT equipped) –
When the joystick is being operated: 18 DCV to 32 DCV.
When joystick is NOT being operated: 0 DCV.
(However, immediately after the joystick is returned to the neutral condition, 18 DCV to 32 DCV is held for approximately 6.5 seconds)
(Fine swing equipped)
Fine swing switch OFF: approx. 0 DCV.
Fine swing switch ON: 18 DCV TO 32 DCV.    
Ground    
6     Fine swing switch     (Fine swing non-equipped)
Approx. 0 DCV.
(Fine swing equipped)
Fine swing switch = OFF: approx. 0 DCV.
Fine swing switch = ON: 14 DCV to 17 DCV.    
Ground    
7     Power shift pressure proportional reducing valve     When the control lever is n the neutral position: 6 to 9 DCV.
When the lever is being operated the voltage will drop.    
Ground    
8     Flow limit pressure proportional reducing valve     When the flow limit function is not used: 0 DCV.
When the flow limit function is being used: The voltage varies according to the limit flow.    
Ground    
9     Priority negative control pressure proportional reducing valve     When pressure compensation type flow dividing valve is NOT being operated: approx. 0 DCV.     Ground    
13     Travel alarm     When travel lever is being operated: 18 to 32 DCV.
When the travel lever is NOT operated: approx. 0 DCV.    
Ground    
14     AEC mode lamp     AEC = First stage: 18 to 32 DCV.
AEC = Second stage: approx. 0 DCV.    
Ground    
15     Travel mode lamp     Travel mode = “Tortoise”: 18 DCV to 32 DCV.
Travel mode = “Rabbit” : approx 0 DCV.    
Ground    
16     Speed sensor (-)     Approx. 0 DCV     Ground    
17     Neutral start relay
322C ONLY    
Hydraulic activation control lever: LOCKED
Starter switch: engine
Start postion : 18 to 32 DCV
Other than above: 0 DCV    
Ground    
19     Proportional reducing valve return (1)     Approx. 0 DCV     Ground    
20     Proportional reducing valve return (2)     Approx. 0 DCV     Ground    
21     Proportional reducing valve return (3)     Approx. 0 DCV     Ground    
22     Proportional reducing valve return (4)     Approx. 0 DCV     Ground    
23     Action alarm     When engine oil pressure is NORMAL: approx. 0 DCV.
When engine oil pressure is too low: 18 DCV to 32 DCV.    
Ground    
24     Travel alarm cancel lamp     When travel alarm cancel switch is being operated: 0 DCV.
When travel alarm cancel switch is NOT operated: 18 DCV to 32 DCV.    
Ground    
25     Speed sensor (+)     When engine is in high idle: approx. 0.7 to 5 ACV.
Measured by using ACV range.    
Conn. 2-16    
29     Coolant temperature sensor     Temperature sensor resistance/voltage

0 °C (32 °F) approx. 23.14k / approx. 9.7 DCV.

25 °C (77 °F) approx. 6.82k / approx. 7.1 DCV.

50 °C (122 °F) approx. 2.47k / approx. 4.2 DCV.

75 °C (167 °F) approx. 1.08k / approx. 2.3 DCV.    

Ground    
30     Fuel level sensor     Fuel remaining / Sensor resistance / Voltage:
Full / approx. 8.0k / approx. 0.2 DCV
Half / approx. 33.8k / approx. 1.0 DCV
Empty / approx. 83.5 / approx. 2.2 DCV    
Ground    
35     Alternator R terminal     When the engine is in high idle: approx. 14 DCV.     Ground    
36     Governor feedback.     0.7 DCV to 9.0 DCV voltage will vary in proportion to engine speed dial. (Dial 1: low, 10: high)     Ground    
37     Pump delivery pressure sensor     0.7 DCV to 9.0 DCV – The voltage will vary in proportion to the delivery pressure of the first pump.
When NOT operated: 0.7 to 2.5 DCV
During relief operation: 7 to 9 DCV    
Ground    
39     Hydraulic oil temperature sensor     Temperature sensor resistance / voltage:

0 °C (32 °F) approx. 23.14k / approx. 9.7 DCV.

25 °C (77 °F) approx. 6.82k / approx. 7.1 DCV.

50 °C (122 °F) approx. 2.47k / approx. 4.2 DCV.

75 °C (167 °F) approx. 1.08k / approx. 2.3 DCV.    

Ground    
44     Governor command signal     0.5 to 7.0 DCV
The voltage will vary in proportion to the engine speed dial. (Dial 1: Low, Dial 10: High)    
Ground    
45     Pump delivery     0.7 to 9 DCV
The voltage will vary in proportion to the second delivery pump pressure.
When not in operation: 0.7 DCV to 2.5 DCV.
When in relief operation: 7 DCV to 9 DCV.    
Ground    
46     Boom hold pressure sensor     0.7 to 9 DCV
The voltage will vary in proportion to the boom hold pressure.
(In low pressure: low voltage, In high pressure: high voltage.)    
Ground    
47     Backup switch     (Backup switch = OFF)
0.7 DCV to 9 DCV
The voltage will vary in proportion to the engine speed dial position. (Dial 1: low, Dial 10: high)
(Backup switch = ON)    
Ground    
52     12 DCV power supply
( 319C, 320C, 320C LRR, 321C, 322C ONLY)    
Approx. 12 DCV.     Ground