PS-150B/200B PNEUMATIC COMPACTORS ELECTRICAL SYSTEM SCHEMATIC

3
©
1996 Caterpillar
All Rights Reserved
Printed in U.S.A.
KENR3058
October 1996
PS-150B Pneumatic Compactor
Electrical System
PS-150B:
3XR001-UP
PS-200B:
5JR001-UP
PS-200B Pneumatic Compactor
1
2
4
5
6
7
8
9
10
11
12
13
14
15
1
2
3
4
5
678
9
10
11
12
13
14
15
9
3
1
Item
No.
Component
Item
No.
Component
Instrument Cluster
Batteries
Ignition Switch
Starter Relay
Water Spray Motor
Starter Motor
Water Spray Switch
Alternator
Main Relay
Brake Solenoid
Two Speed Switch
Two Speed Solenoid
Horn Switch
Interlock Solenoid
Electrical Disconnect Switch
STANDARD COMPONENTS
2
3
4
5
6
7
8
9
10
11
12
13
15
14
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
1 2 3 4 5 6 7 8
123-WH
1
2
200-BK
3
4
5
6
BRAKE
SWITCH
1G-9759
P20
R20
P19
R19
2 SPEED
SWITCH
1G-9759
1 21 2
RH LIGHT GP
606-GY
200-BK
614-PU
605-YL
614-PU
LH LIGHT GP
7
400-GN
8
751-GN
751-GN
777-PU
200-BK
377-OR
608-GN
321-BR
449-WH
476-PU
123-WH
326-PU
- - -+ +
SIGSIGSIG
400-GN
306-GN
309-GY
777-PU
109-OR-6
BK-00
S
MTR BAT
MOTOR
CABLE AS.
RD-00
CABLE AS.
P21
POS NEG POS NEG
STARTER
MOTOR
101-8929
HYD
TEMP SENDER
6N5926
DISCONNECT SW
7N-0718
XX
GROUND
SPEED
TACH
120-3964
HOT
OIL
TEMP
ENG
OIL
PRESSURE
HOUR
METER
6T-7337
400-GN
+
-
449-WH
200-BK
608-GN
307-OR
10 10
10
15
15
10
123-WH
10
112-PU-6
109-OR-6
BACKUP
ALARM
FUSE
109-OR-6
KEY
START
FUSE
P9
308-YL
121-YL
109-OR-6
ST
ON
OFF
R
C
S
B
308-YL
IGNITION
SWITCH
9G-7641
GAUGES/
SPEED SENSOR
FUSE
BRAKE
FUSE
155-PK
110-GN-14
FLASHER
FUSE
123-WH
123-WH
110-GN-14
321-BR
321-BR
608-GN
400-GN
173-YL
WATER
SPRAY
FUSE
173-YL
112-PU-6
155-PK
304-WH-6
306-GN
200-BK
101-RD-6
121-YL
STARTER
RELAY
3E-0075
ALT
BREAKER
9S0174
STARTING AID
FUSE
6 5 4 3
HOUR METER
PRESS. SW
103-4977
TO
ENGINE
BLOCK
BACKUP ALARM
3T-1815
REAR SPEED
SENSOR
123-0960
BATTERY
3T-5760
BATTERY
3T-5760
TO
ENGINE
BLOCK
TO
FRAME
200-BK-12
RD-00
BK-00
CABLE AS.
CABLE AS.
STARTING
AID
9
10
R30
P30
R16
WORKING LAMP GP
9X-4381
WORKING LAMP GP
9X-4381
ALTERNATOR
9W-3043
ALT
B+
D+
WIRE AS.
200-BK
108-1224
R21
1 2
FLYWHEEL
HOUSING
STRAP AS
108-1032
BK-00
CABLE AS
5Y-1423
200-BK
1
2
ENGINE HARNESS
309-GY
406-PU
476-PU
441-OR
ENGINE COOLANT
TEMP SENDER
6N5926
326-PU
200-BK
FUEL
SHUT-OFF
SOLENOID
376-GN
309-GY
308-YL
376-GN
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
307-OR
441-OR
614-PU
449-WH
105-BR
123-WH
200-BK
200-BK
112-PU-6
P4
109-OR-6
308-YL
608-GN
619-GN
614-PU
173-YL
606-GY
605-YL
441-OR
605-YL
606-GY
R18
614-PU
P18
751-GN
11
200-BK
619-GN
CABLE AS.
RD-00
CABLE AS.
RD-00
109-OR-6
109-OR-6
123-WH
200-BK
GND
FRAME
BK
WH
307-OR
306-GN
FUEL
SOLENOID
RESISTOR
5L-2854
308-YL
326-PU
608-GN
200-BK
1
5 2
4
3
87
87a
30
NEUTRAL
START
RELAY #1
3E-5239
200-BK-12
406-PU
WORKING LAMP GP
WORKING LAMP GP
619-GN
200-BK
605-YL
C922-BR
614-PU
619-GN
606-GY
400-GN
123-WH
330-YL
777-PU
B765-BR
200-BK
419-YL
200-BK
NEUTRAL
START
RELAY #2
3E-5239
155-PK
BRAKE
RELAY #1
3E-5239
BRAKE
RELAY #2
3E-5239
1
5 2
4
3
BRAKE
SWITCH
087-0541
086-8953
087-0548
87
87a
12
200-BK
30
200-BK
109-OR-6
200-BK
200-BK
200-BK
200-BK
155-PK
121-YL
WARNING
HORN
SWITCH
3T-2357
BACKUP
ALARM
SWITCH
2 SPEED
SWITCH
8D-2676
C922-BR
HAZARD
200-BK
200-BK
112-PU-6
R
H
T-D
GROUND
HEAD LAMP
TURN
B
C2
114-GN-12
31
30B
49A
C
49
-
+
614-PU
322-GY
MAIN
RELAY
101-7740
4
2
3
1
321-BR
606-GY
605-YL
619-GN
441-OR
537-GN
20
FLASHER
8V-2514
+BATTERY
200-BK
377-OR
121-YL
C720-BU
30
87a
87
3
4
25
1
TURN
SWITCH
1V-6652
2
3
1
1
5 2
200-BK
200-BK
614-PU
123-WH
123-WH
123-WH
441-OR
406-PU
R4
326-PU
4
3
87
87a
30
STARTING
AID
RESISTOR
7W-1251
LIGHT
BREAKER
LIGHT
SWITCH
3K-1650
110-GN
C922-BR
377-OR
376-GN
2
109-OR-6
2
WARNING
HORN
7T-0969
777-PU
309-GY
306-GN
400-GN
P2
400-GN
1
105-BR
FRONT
WATER PUMP
115-1914
200-BK-16
ENG
COOLANT
SIG
+
441-OR
200-BK
R10P10
R7
P7
C
B
A
330-YL
4
1 2
R22
P22
NEUTRAL START
1 2
INTERLOCK
308-YL
330-YL
12
11
10
308-YL
330-YL
~
12
11
10
T~
9
3
2
R6
P6
1
2
1
2
3
4
5
6
7
8
8
7
6
5
4
605-YL
R5
449-WH
606-GY
614-PU
C922-BR
1 2
P16
LEFT TURN/TAIL
RIGHT TURN/TAIL
R15
1
P11
P15
200-BK
FRONT HARNESS
2
3
2
1
R37 P37
R11
200-BK-16
109-OR-6
P8
-
3 4
326-PU
200-BK
5
ENGINE OIL
PRESS. SENDER
302010
6
123-WH
1
400-GN
P3
148-WH
4
476-PU
12
449-WH
614-PU
441-OR
307-OR
308-YL
309-GY
376-GN
12
112-PU-6
112-PU-6
2
476-PU
R1
3 4
123-WH
449-WH
5
321-BR
608-GN
322-GY
200-BK
322-GY
~
3
T
406-PU
WATER
SPRAY
SWITCH
8D2676
(OPTION)
308-YL
200-BK
200-BK
322-GY
751-GN
322-GY
R9
INDICATOR
LAMP
2N-2371/
2V-7807
11
330-YL
STARTING
AID
SWITCH
9D-3721
10
476-PU
R2P1
HARNESS AS.-MAIN
128-1691
155-PK
11
10
200-BK
WARNING
HORN
200-BK
200-BK
406-PU
P36R36
MOTOR
1
R3
2
R8
P5
200-BK
2
HARNESS AS.-ENGINE
126-7616
9
1
6 7 8
12
1
11
10
9
8
7
614-PU
605-YL
6
5
4
3
2
1
B-
INSTRUMENT HARNESS
128-1690
9
200-BK
614-PU
200-BK
606-GY
400-GN
406-PU
C
B
A
322-GY
173-YL
123-WH
3
9
476-PU
110-GN
A
B
C
200-BK
D79925