CS-531D, CP/CS-533D VIBRATORY COMPACTOR ELECTRICAL SYSTEM SCHEMATIC

©
2000 Caterpillar
All Rights Reserved
Printed in U.S.A.
KENR3530
April 2000
CS-531D, CP-533D, and CS-533D
Electrical System
AGH1-UP
4MZ1-UP
AET1-UP
5CZ1-UP
AFC1-UP
6AZ1-UP
Vibratory Compactor
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
3E-6449 Temperature 38 ± 3°C (100 ± 5°F) 27°C MIN (80.6°F) Normally Closed
3E-6451 Coolant Temperature
107.0 ± 3.0°C
(224.6± 6.0°F)
93.0°C MIN
(199.0°F MIN)
Normally Closed
3E-7382
VIB Charge Pressure
Propel Charge Pressure
1400 kPa MAX
(205 psi MAX)
(160 ± 22 psi)
A-C Normally Closed
A-B Normally Open
103-4977 Engine Oil Pressure 60.0 kPa (8.7 psi) – Normally Open
107-611 Engine Oil Pressure
93.00 ± 21.00 kPa
(13.49 ± 3.05 psi)
70.00 ± 21.00 kPa
(10.15 ± 3.05 psi)
Normally Open
110-514 Hydraulic Oil Temperature
92 ± 1.5 °C
(197.6 ± 34.7 °F)
85°C
(185°F MIN)
A-B Normally Open
B-C Normally Closed
114-5333 A/C High/Low Pressure
275 to 1750 kPa¹
(40 to 255 psi)
–
–
Normally Open²
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 3740 kpa (542.4 psi), with decreasing pressure the closed
condition can be maintained down to 166 kpa (24.1 psi).
² Contact position at the contacts of the harness connector.
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
-- Solenoid:
VIB Control:
Fixed
Variable
24.6 ± 2.0
21.7 ± 2.0
3E-1906 Solenoid: A/C Clutch 17.6 ± 0.6
8C-3663 Solenoid: Engine Shutdown
Latch: 1.55 ± 0.15
Unlatch: 10.3 ± 1.03
137-1761 Resistor: VIB Controller 130 ± 6.5
144-9420 Sender:
Fuel:
Full
Empty
27.5 to 39.5
240 to 260
¹ At room temperature unless otherwise noted.
Related Electrical Service Manuals
Form Number
Alternator: 9W-3043 SENR3685
Title
Connector Location
Connector Number
Schematic
Location
Machine
Location
CONN 1 H-15 10
CONN 2 F-14 A
CONN 3 G-13 A
CONN 4 H-13 10
CONN 5 H-13 10
CONN 6 H-12 10
CONN 7 H-12 10
CONN 8 H-12 10
CONN 9 C-12 16
CONN 10 B-12 17
CONN 11 C-10 26
CONN 12 B-9 18
CONN 13 C-9 B
CONN 14 C-9 B
CONN 15 D-9 B
CONN 16 D-8 26
CONN 17 C-7 8
CONN 18 D-7 8
CONN 19 D-7 8
CONN 20 G-6 9
CONN 22 G-6 9
CONN 23 G-6 9
CONN 24 E-5 4
CONN 25 E-5 4
CONN 26 E-5 4
CONN 27 H-4 B
CONN 28 E-4 10
CONN 29 E-3 10
CONN 30 E-3 10
CONN 31 E-2 10
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
Component Location
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Alarm E-2 3 Relay - Neutral Start H-3 B
Alarm - Backup F-10 5 Relay - Start E-5 4
Alternator G-10 8 Relay - Throttle E-5 4
Amplifier H-15 B Relay - Warning Light G-2 B
Assembly - Regulator I-13 B Resistor B-14 B
Batteries H-10 1 Rheostat B-14 B
Breaker - Alternator Ckt G-6 B Sender - Fuel G-10 19
Breaker - Throttle F-5 B Sensor - VIB Speed H-12 20
Control - Throttle G-4 A Solenoid - A/C Compressor Group D-7 8
Controller - VIB C-15 B Solenoid - Axle Interlock H-9 11
Converter F-13 A Solenoid - Drum Interlock H-8 11
Dial - CMV F-15 A Solenoid - Engine Shutdown H-10 7
Dial - Frequency G-15 A Solenoid - Speed Shift E-8 12
Dial - RMV F-15 A Solenoid - Throttle Control H-7 7
Diode #1 D-6 A Solenoid - VIB Control H-9 21
Diode #2 D-6 A Switch - A/C D-8 B
Diode #3 D-6 A Switch - A/C Refrigerant C-6 8
Fuses H-5 B Switch - Backup Alarm H-4 B
Fuse - Recording Module G-12 B Switch - Beacon I-5 B
Gauge - Fuel B-3 A Switch - Brake H-4 B
Gauge - VPM Tach B-4 A Switch - Coolant Temperature G-10 8
Gauge - Warning B-5 A Switch - Disconnect H-9 2
Ground - Platform H-12 10 Switch - Engine Oil Pressure H-8 22
Group - Conditioner/Heater B-9 18 Switch - Engine Oil Pressure H-8 22
Horn - Forward D-2 10 Switch - Fan D-10 B
Lamp - Alternator Indicator B-6 A Switch - Flood Light H-6 B
Meter - Hour B-2 A Switch - Front Wiper C-10 B
Motor - Front Washer Fluid C-8 15 Switch - Horn D-2 A
Motor - Front Wiper B-12 17 Switch - Hydraulic Oil Temperature E-9 23
Motor - Rear Washer Fluid C-8 15 Switch - Key C-6 A
Motor - Rear Wiper C-12 16 Switch - Neutral Start (Propel Pump) G-7 14
Motor - Starter H-10 6 Switch - Propel Charge Pressure H-7 24
Recorder I-15 B Switch - Rear Wiper C-10 B
Receptacle - Housing H-14 B Switch - Ref VIB C-14 B
Relay - Brake G-3 B Switch - Speed Select D-2 A
Relay - Brake G-3 B Switch - Start Aid C-5 A
Relay - Coolant Temperature H-2 B Switch - Temperature F-9 14
Relay - Engine Oil Pressure H-2 B Switch - Throttle C-2 A
Relay - Function Light G-2 B Switch - VIB Charge Pressure F-7 25
Relay - Hydraulic Oil Pressure H-3 B Switch - VIB On/Off H-4 B
Relay - Hydraulic Temperature G-2 B Switch - VIB Select H-5 B
Relay - Main E-5 4 Valve - Start Aid F-6 23
Relay - Neutral Start G-3 B
Machine locations are repeated for components located close together.
A = Located in or on the Steering Console.
B = Located in or on the Right Console.
Wire Description
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
Power Distribution Circuits
101 RD Bat (+) 447 PK Fuel Level Gauge
103 YL Speed Switch 449 BU Recorder
105 RD Key Sw 450 BU Recorder
109 RD Alt Output (+) Term. 450 YL Tach Sender (+)
110 GN Recorder 465 OR Low Charge Press Warning
111 OR Compactometer
Accessory Circuits
112 PU Main Power Rly Output 500 BR Wiper - Front (Park)
115 PK Front Flood 501 GN Wiper - Front (Low)
116 BR Rear Flood 502 OR Wiper - Front (HI)
118 GY Wipers 503 BR Wiper - Rear (Park)
121 YL Back Alarm To Lamp 504 YL Wiper - Rear (Low)
122 RD Dome Lamp 505 BU Wiper - Rear (HI)
123 WH Gauge Relay 506 PU Washer - Front
124 GN A/C 507 WH Washer - Rear
128 RD Forward Horn 513 OR A/C Compressor/Refrigerant Pressure SW
143 PK Speed Switch 515 GY Blower Motor (HI)
143 RD Brake 516 GN Blower Motor (Medium)
144 RD Hood Actr 517 BU Blower Motor (Low)
148 WH Start Aid 521 YL A/C SW To Refrigerant SW
165 RD Recording Module 522 WH A/C Clutch To Thermostat SW
176 YL Recording Module 567 WH A/C SW Jumper
181 GY Eng Speed Ctrl (+) Bat 568 GN Warning Buzzer To Diodes
200 BK Main Chassis 603 PK Rotary Beacon
206 BK Recorder 603 PU Rotary Beacon
210 BK Freq Dial 607 PK Flood Lamp - Front
220 BK Eng Oil Press Sensor 608 GN Flood Lamp - Rear
221 BK Eng Coolant Temp Sensor
226 BK Hyd Oil Temp Sensor 751 GN XMSN Shift Sol No1 Or 3
230 BK RMV Dial 776 YL Brake Release Relay Cont
276 BK XMSN Ctrl Ident Code 0 777 PU Brake Release Motor
277 BK XMSN Ctrl Ident Code 1 801 PU Ref Vib Switch
852 GN Recorder
301 BU Starter No1 Sol 906 YL Converter
304 WH Starter Relay No1 Output 916 OR Scraper XMSN Gear Code 6
306 GN Starter Relay Coil To Neut Start SW 919 GN Eng Overspeed Test SW
307 OR Key SW To Neutral Start SW 920 GN Oil Press SW To Lift Detent
308 YL Main Power Relay Coil 921 WH XMSN Sol No 1 Or 3 Return
309 GY Alternator Regulator Term. 923 YL XMSN Sol No 3 Or 1 Return
311 PU Start Aid Sol To Temp SW 924 OR XMSN Sol No 4 Or 5 Return
321 BR Backup Alarm Lamp A919 BU Left Eng Throttle SW To Relay/Diode
322 GY Warning Horn (Forward) A920 BR Left Eng Throttle SW To Relay/Diode
326 RD Key SW "C" Term. A953 PK Right Console Eng Throttle SW To Relay/Diode
330 YL Neutral Start Relay Coil A982 BR Eng Throttle Cont
373 GN Start Aid Switch To Timer A983 BU Eng Throttle Cont - Signal
377 OR Start Aid Resistor To Start Aid B919 GN VIB On/Off SW To FWD/REV SW
397 OR Hood Raise Motor B920 GN FWD/REV (Fwd) SW To EDC
398 BU Hood Raise Motor B921 WH FWD/REV (Rev) SW To EDC
C720 BU Relay Interlock
400 GN Service Meter SW C905 OR Cont to Relay
400 YL Recorder C906 PU Cont to SW
405 GY Opr Mon Oil Press(Low Setting) C930 BR Functional Lights GP to Relay
406 PU Opr Mon Coolant Temp C931 OR Warning Lights GP to Relay
428 OR Opr Mon Xmsn Oil Temp C938 BR Diagnostic Warning Horn
439 YL Lamp Indicator F765 BR Park Brake SW To Relay
Monitoring Circuits (Continued)
Monitoring Circuits
Lighting CircuitsGround Circuits
Basic Machine Circuits
Control Circuits
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
A
A
B
B
1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
11
11
12
12
13
13
14
14
15
15
16
16
17
17
18
18
19
19
20
20
21
21
22
22
23
23
24
24
25
25
26
26
Machine Harness Connector And Component Locations
101-RD
101-RD
D-8
D-6
D-4
D-2
C-8
C-6
C-4
C-2
B-8
B-6
B-4
B-2
A-8
A-6
A-4
1
2
3
4
5
6
2
MOTOR
P5
R5
R32
P32
1
2
3
4
5
6
176-YL
200-BK
852-GN
450-BU
CONN 2
CONN 3
CONN 4
CONN 5
CONN 1
CONN 8
CONN 7
CONN 6
RECORDING MODULE
COMPACTOMETER
HARNESS AS
167-6798
449-BU
176-YL
921-WH
919-GN
165-RD
200-BK
400-YL
176-YL
AMPLIFIER
133-6157
110-GN
A
BK
B
YL
C
RD
D
200-BK
RECORDER
166-8518
4
51
1
2
3
4
5
6
7
88
7
6
5
4
3
2
11
2
3
4
5
6
7
88
7
6
5
4
3
2
1
165-RD
206-BK
HOUSING-RECP
7T-6365
REGULATOR AS
081-4135
2
HARNESS AS
109-9849
HARNESS AS
167-6796
HARNESS AS
167-6795
HARNESS AS
167-6797
-
+
-
P34 R35
200-BK
400-YL
1
2
R31
P31
A
B
C
165-RD
919-GN
3
SENSOR GP
120-3885
10A
921-WH
TO EXISTING
HARNESS
P9
R9
PLATFORM
GROUND
TO EXISTING
ENGINE OIL
PRESSURE SW
103-4977
1
2
VIB SENSOR
7R-3145
P33
R33
400-YL
206-BK
1
2
3
4
176-YL
200-BK
EXISTING
VIB SW
144-0900
R7
P7
RECORDING MODULE FUSE
D-4
200-BK
449-BU
450-BU
400-YL
176-YL
206-BK
1
2
3
449-BU
200-BK
1
2
3
4
230-BK
220-BK
210-BK
200-BK
1
2
3
4
5
6
P30
R30
P37
R37
1 2 3 4 5 6
1
2
1
2
HARNESS AS.
168-8827
HARNESS AS.
168-8828
HARNESS AS.
168-8826
TO LEVER GP
154-7308 W/O BLADE
154-7309 WITH BLADE
906-YL
R38
P38
1
2
3
4
919-GN
906-YL
321-BR
200-BK
FRAME GROUND
TO PLATFORM
HARNESS
119-6476
CONVERTER
134-1346
PROCESSOR 167-1319
R39
111-OR
200-BK
P39
24V
IGN
GND
MEM
12V
906-YL
906-YL
RMV CMV FREQ HA/LA 12V GND A-SNSR CDS
111-OR
200-BK
1
2
3
4
5
6
7
8
210-BK
220-BK
200-BK
111-OR
+S
-
-
230-BK
LIGHT
FREQ
DIAL
167-1322
+S
-
-
LIGHT
RMV
DIAL
167-1323
CMV
DIAL
167-1321
LIGHT
-
HOOD ACTUATOR
161-4002
-
+S
HOOD ACTR 144-RD
20A
144-RD
144-RD
200-BK
144-RD
398-BU
397-OR
HOOD ACTR SWITCH
7N-8008
1
167-1280
HARNESS AS.
12
11
10
9
8
7
6
5
4
3
2
2
1
1
COLORS
SCREED HARNESS AS.
CIRCUIT GROUPING
DESIGNATION
ATCH WIRE, CABLE,
COMPONENT
CONNECTOR
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLADE, SPADE, RING
OR SCREW TERMINAL
DESCRIPTIONSYMBOL
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
COLOR
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
ABBREV
R12
1
2
3
4
139-2787
200-BK
603-PU
607-PK
608-GN
OPTION FRONT
FLOOD
LIGHTS
OPTION REAR
FLOOD
LIGHTS
9X-4381
9X-4381
HARNESS AS.-ROPS
WH/GY
3
5
2
OR
YL
WH/BR
BR
WH/BU
BU
BK
RD
OPTION REAR
FLOOD
LIGHTS
OPTION FRONT
FLOOD
LIGHTS
9X-4381
9X-4381
607-PK
1
2
607-PK
200-BK
200-BK
200-BK
200-BK
608-GN
608-GN
BEACON
108-1029
9R-7941
7T-5957
SOCKET AS.
TERMINAL AS.
9X-4381
9X-4381
OPTION REAR
FLOOD
LIGHTS
OPTION FRONT
FLOOD
LIGHTS
608-GN
607-PK
603-PU
200-BK
111-0157
1
2
3
4
4
6
112-PU
107-2868
TERMINAL AS.
200-BK
X2
X1
3
1
4
2
SOCKET AS.
3
1
FUNCTION LIGHT
RELAY AS.
130-3033
HYD TEMP
RELAY AS.
130-3033
WARNING LIGHT
RELAY AS.
130-3033
7T-5957
9R-7941
1
NOTE B
NOTE A
149-6476
RESISTOR
137-1761
COOLANT TEMP
RELAY AS.
130-3033
BRAKE
RELAY AS.
130-3033
BRAKE
RELAY AS.
130-3033
NEUTRAL START
RELAY AS.
130-3033
139-2270
HARNESS AS.-A/C
522-WH
521-YL
BK
114-5333
3E-1906
A/C REFRIGERANT SW
A/C COMPRESSOR GP
R1P1
1
2
P1
1
2
P4
P2 R2
NEUTRAL START
RELAY AS.
130-3033
ENGINE OIL PRESSURE
RELAY AS.
130-3033
2
200-BK
277-BK
P15
139-2783
OPTIONAL VAR VIB
CONTROL HARNESS AS.
REMOVE END TERMINALS FROM
CORRESPONDING WIRES IN 149-6476
HARNESS AS. AND SPLICE WITH
139-2783 WIRES
923-YL
916-OR
0801-PU
134-3846
RHEOSTAT
144-0900
REF VIB SWITCH
P12
P13
P10
P3
109-9849
HARNESS AS
7R-3145
VIB TACH OPTION
P9
TO FLOOD
LIGHTS
1
2
200-BK
608-GN
RD
WH
BK
139-2786
HARNESS AS.
FRAME
GND
108-7882
WIRE AS.
200-BK
TO ENGINE
BLOCK
200-BK
3E-7382
VIB CHARGE
PRESS SW
9W-3043
144-9420
FUEL
SENDER
ALTERNATOR
3E-7382
103-4977
120-4187
PROPEL
CHARGE
PRESS SW
THROTTLE
CONTROL
SOLENOID
ENGINE OIL
PRESSURE SW
VIB CONTOL
SOLENOID
VIB SPEED
SENSOR
3E-6449
107-0611
3E-6451
TEMPERATURE SW
ENGINE OIL
PRESSURE SW
COOLANT TEMP
SW
P2
200-BK
322-GY
7T-0969
FWD HORN
107-2868
123-WH
ENG
GND
P8
2V-6166
RD-00
9S-0174
6
4
1
2
308-YL
330-YL
A919-BU
A983-BU
A920-BR
326-RD
200-BK-10
301-BU-10
ENG SHUTDOWN
SOL
8C-3663
7N-0718
3T-5760
3T-5760
DISCONNECT
SW
BATTERY
BATTERY
BU
RD
BK
C
B
A
BK
RD
BU
FRAME
GND
A
B
C
A
B
C
200-BK
B921-WH
FRAME
GND
1
2
3
4
B920-GN
200-BK
921-WH
919-GN
450-YL
200-BK
450-YL
200-BK
1
2
BK
BK
1
2
220-BK
400-GN
1
2
BK
RD
P14
DRUM
INTERLOCK
SOLENOID
777-PU
200-BK
200-BK
777-PU
AXLE
INTERLOCK
SOLENOID
BK-00
RD-00
NEUTRAL
START SW
(PROPEL PUMP)
FRAME
GND
POSNEGNEGPOS
920-GN
101-RD-6
304-WH-6
MOTOR
159-7919
BATMTR
SG
T¡
RD
BK
1
2
221-BK
2
1
1
2
2
1
D
R
B+
B-
447-PK
200-BK
321-BR
121-YL
200-BK
311-PU
1
2
BK
RD
200-BK
109-RD-6
309-GY
T°
110-0514
3T-1815
BACKUP
ALARM
HYD OIL
TEMP SW
200-BK
226-BK
C
A
B
BK
RD
WH
T°
377-OR
311-PU
311-PU
377-OR
3E-6332
START AID
168-8325
HARNESS AS.
VALVE
START AID
OPTION
FRAME GND
168-8327
START AID OPTION
SPEED SHIFT
SOLENOID
200-BK
751-GN
377-OR
373-GN
TO HEAT SW
TO VALVE
147-6937
P6
P16
P5
HYD OIL PRESSURE
RELAY AS.
130-3033
HARNESS AS.
1
2
3
4
304-WH-6
109-RD-6
101-RD-6
121-YL
123-WH
308-YL
309-GY
321-BR
326-RD
330-YL
373-GN
400-GN
447-PK
450-YL
608-GN
751-GN
777-PU
A919-BU
A920-BR
A983-BU
B920-GN
B921-WH
220-BK
221-BK
226-BK
276-BK
P11
3T-2357
HORN SWITCH
6T-6066
START AID
SWITCH
148-WH
373-GN
149-6476
C938-BR
304-WH
181-GY
C906-PU
B921-WH
B920-GN
B919-GN
B919-GN
144-0900
VIB
SELECT SW
149-6476
TO HARNESS AS.
PLATFORM
PLATFORM
GROUND
2
A920-BR
200-BK
200-BK
306-GN
6T-3643
THROTTLE
BREAKER
200-BK
A953-PK
R16
P16
P14 R14
P18
R18
HARNESS AS.
P17
R17
R13P13
200-BK
321-BR
BACKUP ALARM SW
2
1
3E-6328
119-7020
THROTLLE CONTROL
776-YL
F765-BR
776-YL
143-BR
143-BR
ALARM
116-5275
116-7344
116-5270
116-6565
VIB ON/OFF SW
112-PU
BRAKE SW
115-PK
6T-3990
7T-3811
OPTIONAL FLOOD
LIGHT SW
OPTIONAL
BEACON SW
608-GN
607-PK
200-BK
603-PU
608-GN
607-PK
116-BR
115-PK
118-3534
118-3534
101-7740
THROTTLE RELAY
START RELAY
MAIN RELAY
109-RD-8
112-PU-10
15A
109-RD-6
6
P7
2
1
WH
PU
1
2
4
3
1
5
2
4
3
1
2
60A
A983-BU
A953-PK
A919-BU
A982-BR
181-GY
304-WH-6
109-RD-6
101-RD-6
308-YL
200-BK
R11
1
2
1
2
1
2
276-BK
226-BK
221-BK
220-BK
B921-WH
B920-GN
A983-BU
A920-BR
A919-BU
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
777-PU
10A
10A
751-GN
608-GN
10A
10A
450-YL
447-PK
10A
10A
400-GN
373-GN
10A
10A
330-YL
326-RD
321-BR
FRONT HORN 128-RD
KEY SWITCH 105-RD
OPTION (LOC H-12)
OPTION (LOC D-8)
OPTION (LOC D-8)
OPTION (LOC D-8)
BRAKE 143-BR
REAR FLOOD 116-BR
VIB ON/OFF 103-YL
START AID 148-WH
BACKUP ALARM 121-YL
FRONT FLOOD 115-PK
GAUGE RELAY 123-WH
309-GY
10A
-GND
+HOT
+AUX
A RED
B WHT
C BLK
200-BK
C938-BR
C930-BR
776-YL
123-WH
200-BK
C938-BR
123-WH
226-BK
428-OR
200-BK
200-BK
C931-OR
200-BK
200-BK
P10
P9
P8
P7
P6
P5 P4 P3
C930-BR
777-PU
1
2
3
4
5
123-WH
221-BK
5
4
3
2
1
F765-BR
C720-BU
776-YL
776-YL
1
2
3
4
5
5
4
3
2
1
200-BK
200-BK
330-YL
306-GN
1
2
3
4
5
406-PU
P2
307-OR
200-BK
P1
143-BR
5
4
3
2
1
C720-BU
330-YL
200-BK
276-BK
1
2
3
4
5
5
4
3
2
1
123-WH
465-OR
200-BK
308-YL
1
2
3
4
5
123-WH
405-GY
5
4
3
2
1
121-YL
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
9
10
11
12
P21 P20 P19
103-YL
308-YL
450-YL
105-RD
143-BR
A982-BR
C938-BR
123-WH
148-WH
128-RD
447-PK
607-PK
181-GY
309-GY
405-GY
307-OR
428-OR
C931-OR
465-OR
326-RD
406-PU
C906-PU
373-GN
400-GN
568-GN
751-GN
200-BK
220-BK
322-GY
3
1
3
4
6
5
2
2
5
3
128-RD
405-GY
428-OR
C931-OR
123-WH
465-OR
406-PU
568-GN
568-GN
405-GY
406-PU
TEMP.
+
+
+
+
ENG OIL
PRES.
HYD
ENG
TEMP.
HYD PRES.
F
E
D
C
B
105-3542
105-3542
105-3542
DIODE #3
DIODE #2
DIODE #1
308-YL
465-OR
568-GN
6
7
5
4
8
1
2
3
400-GN
568-GN
428-OR
C938-BR
135-2929
7N-5876
6
7
5
4
8
1
2
3
6
7
5
4
8
1
2
3
439-YL
9X-9099
1
9X-9099
SPEED SELECT
SWITCH
THROTTLE SWITCH
C906-PU
C905-OR
143-PK
A982-BR
181-GY
103-YL
751-GN
HARNESS AS.
149-8097
161-3932
116-4684
122-4232
HOUR METER
OPTIONAL
VPM TACH
3
309-GY
ALT INDICATOR
2
C905-OR
400-GN
200-BK
128-RD
1
-
+
SIG
G
S
I
L
447-PK
123-WH
200-BK
607-PK
607-PK
200-BK
123-WH
A
450-YL
L
I
S
G
110-7887
KEY SWITCH
105-RD
307-OR
326-RD
308-YL
1
2
3
4
BR-16
OR-16
PU-16
YL-16
123-WH
200-BK
751-GN
568-GN
400-GN
373-GN
C906-PU
406-PU
326-RD
465-OR
C931-OR
428-OR
307-OR
405-GY
322-GY
309-GY
181-GY
607-PK
447-PK
128-RD
148-WH
123-WH
C938-BR
A982-BR
143-PK
105-RD
450-YL
308-YL
103-YL
R19R20R21
ST
ON
OFF
B
S
C
1
2
139-9288
HARNESS AS.-TAG
R6P6
1
2
522-WH
200-BK
515-GY
516-GN
517-BU
522-WH
122-RD
200-BK
505-BU
503-BR
504-YL
502-OR
500-BR
118-GY
501-GN
507-WH
503-BR
504-YL
505-BU
200-BK
118-GY
118-GY
506-PU
500-BR
501-GN
502-OR
200-BK
118-GY
118-GY
124-GN
517-BU
516-GN
515-GY
200-BK
200-BK
506-PU
507-WH
7T-8890
7T-8890
REAR WASHER
FLUID MOTOR
FRONT WASHER
FLUID MOTOR
MOTOR
MOTOR
D2
A6
B2
FUSE BOX
DOME LIGHT
FUSE BOX
WIPERS
FUSE BOX
FAN
122-RD
118-GY
R
106-8704
144-0900
SUPPRESSOR-ARC
A/C SWITCH
521-YL
567-WH
A-2
112-PU
101-RD
124-GN
516-GN
517-BU
522-WH
515-GY
200-BK
513-OR
513-OR
R4
P4
521-YL
522-WH
200-BK
924-OR
3
2
1
BK
138-8585
923-YL
921-WH
200-BK
919-GN
920-GN
1
2
3
4
5
6
7
8
CONTROLLER AS.-VIB
924-OR
916-OR
1
2
3
4
5
6
P1R1
R2 P2
P3R3
P4
ALT CKT
BREAKER
BN-14
BU-14
GY-14
GN-14
GN-14
110-7890
2
5
4
3
1
CONTROL LEVER
1
NOTE A
NOTE B
1
2
5
4
3
112-6174
112-6174
FRONT WIPER
SWITCH
REAR WIPER
SWITCH
WIPER B+
WASHER B+
GND
HIGH SPEED
LOW SPEED
PARK
WASHER PUMP
1
2
3
4
5
6
7
8
RD-14
RD-18
BK-18
BR-18
BU-14
YL-14
WH-14
BK-18
WH-14
YL-14
BU-14
BR-18
RD-18
RD-14
R12
R4
DOME LIGHT
108-1029
BEACON
TO HARNESS AS.
PLATFORM
HARNESS AS.-CAB
152-9802
122-RD
200-BK
HEATER GP
107-3317
CONDITIONER
107-3318
608-GN
FAN SWITCH
505-BU
608-GN
200-BK
200-BK
200-BK
200-BK
607-PK
608-GN
200-BK
603-PU
603-PU
200-BK
608-GN
503-BR
504-YL
502-OR
607-PK
500-BR
1
2
EXISTING HARNESS AS.
LIGHTING GP-CAB
607-PK
607-PK
439-YL
1
2
3
4
5
6
7
8
GND
STUD
1 2 3 4
1
2
3
4
5
6
7
8
9
10
11
12
118-GY
501-GN
118-GY
502-OR
501-GN
500-BR
WIPER B+
WASHER B+
GND
HIGH SPEED
LOW SPEED
PARK
WASHER PUMP
P12
200-BK
118-GY
505-BU
504-YL
503-BR
200-BK
1
2
3
4
147-7969
147-7970
FRONT WIPER
MOTOR
REAR WIPER
MOTOR
1
2
3
4
5
6
MOTOR
R4
P4
T¡
L
H
GN
BK
GY
BR
OR
9X-4381
OR
BR
GY
BK
GN
9X-4381
OPTION FRONT
FLOOD
LIGHTS
OPTION REAR
FLOOD
LIGHTS
H
L
T¡
P5
R5
MOTOR
1
2
3
4
5
6
WARNING GAUGE
FUEL GAUGE
BATTERY
GROUND
D1 EMPTY
D3 BUSSED
D5 BUSSED
D7 BUSSED
B1 EMPTY
B5 BUSSED
B7 BUSSED
B9 BUSSED
C1 EMPTY
C5 BUSSED
C7 BUSSED
A A A A A A A A
A
BBBBB
BB
BB
1
1
1 2
2
2 3
3
3 4
4
4 5
5
5 6
6
6 7
7
7 8
8
8
9
9
9CCCCCCCC
D 987654321 DDDDDDDD
C
FUSE PANEL LAYOUT
WIRES TO BE 18 GAUGE UNLESS OTHERWISE SPECIFIED.
NOTE A: FOR MACHINES EQUIPPED WITH A CAB CONNECT HARNESS
152-9802 TO HARNESS 149-6476.
NOTE B: FOR MACHINES EQUIPPED WITH A ROPS CONNECT HARNESS
139-2787 TO HARNESS 149-6476.
B2 EMPTY (OPTION 124-GN FAN SWITCH)
B3 112-PU FUSE BUSS
B8 143-BR BRAKE
C2 148-WH START AID
C3 112-PU FUSE BUSS
C4 121-YL BACKUP ALARM
C8 123-WH GAUGE RELAY
C9 112-PU FUSE BUSS
D2 EMPTY (OPTION 122-RD DOME LAMP)
D9 101-RD FUSE BUSS
B6 116-BR REAR FLOOD
B4 103-YL VIB ON/OFF
C6 115-PK FRONT FLOOD
A1 EMPTY
A2 144-RD HOOD ACTR
A3 EMPTY
A4 EMPTY
A5 EMPTY
A6 EMPTY (OPTION 118-GY WIPER SWITCH)
A7 EMPTY
A8 EMPTY
A9 EMPTY
RELAY PANEL LAYOUT
P
P
PP
P
P P
PP
P
1
2 3
45
6
7 8
910
P6 BRAKE RELAY
P7 BRAKE RELAY
P8 NEUTRAL START RELAY
P9 NEUTRAL START RELAY
P10 HYD OIL PRESS RELAY
P1 ENGINE OIL PRESS RELAY
P2 COOLANT TEMP RELAY
P3 WARNING LIGHT RELAY
P4 HYD TEMP RELAY
P5 FUNCTION LIGHT RELAY
D8 128-RD FORWARD HORN
THIS SCHEMATIC IS FOR THE CS/CP500D SERIES COMPACTORS.
(185-0791 CHG 00)
D4 EMPTY (OPTION 165-RD RECORD MODULE)
D6 105-RD KEY SWITCH
CONN 9
CONN 10
CONN 11
CONN 13
CONN 12
CONN 14
CONN 15
CONN 16
CONN 19
CONN 24
CONN 25 CONN 26
CONN 28 CONN 29 CONN 30
CONN 31
CONN 27
CONN 23
CONN 22
CONN 20
CONN 18
CONN 17
10A
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
F
E
D
C
B
A
H
G
I
F
E
D
C
B
A
H
G
I
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
PANEL LAMP CIRCUIT.
WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
START AID CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.