RENR1297-01
July 1997
3500B Engine For Marine Propulsion
Electrical System
2BM123-UP
7HM173-UP
4TN96-UP
8CN144-UP
3PS1-UP
3RS1-UP
1TW1-UP
2GW1-UP
©
1997 Caterpillar
All Rights Reserved
Printed in U.S.A.
7SM77-UP 8KN143-UP 3SS1-UP 3CW1-UP
Component Location
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Alarm F-14 1 Sensor - Engine Speed Timing (Primary) A-7 17
Alternator E-8 2 Sensor - Engine Speed Timing (Secondary) D-5 29
Assembly - Diode (Note 2) C-2,E-2 9 Sensor - Fuel Filter Press (Filtered) C-3 18
Assembly - Relay Board G-3 note 4 Sensor - Fuel Filter Press (Unfiltered) C-3 19
Assembly - Relay Board H-2 note 4 Sensor - L. Turbo Exhaust Temp A-7 20
Batteries F-7 note 1 Sensor - L. Turbo Inlet Press (note 3) C-4 21,21a
Breaker - Alternator F-12 1 Sensor - R. Turbo Exhaust Temp A-7 22
Breaker - Battery F-12 1 Sensor - R. Turbo Inlet Press (note 3) C-4 23,23a
Breaker - Control Switch D-12 1 Sensor - Throttle Position (Port) I-9 note 4
Breaker - Customer Power H-12 1 Sensor - Throttle Position (Starboard) I-9 note 4
Breaker - EMS II E-14 1 Sensor - Turbo Outlet Press C-3 24
Breaker - Engine Control (Primary) D-14 1 Solenoid - Air Shut-off (Left Side) D-7 25
Breaker - Engine Control (Secondary) E-14 1 Solenoid - Air Shut-off (Right Side) E-7 26
Breaker - Mag Relay F-12 1 Solenoid - Air Start (if equipped) E-7 27
Breaker - Main Crank E-Stop G-12 1 Solenoid - Cylinder Head (note 2) C-2,E-2 28
Breaker - PRCM H-12 1 Switch - Alarm Silence G-14 1
Breaker - Relay F-12 1 Switch - Charger Fault H-8 note 1
Control - Engine (Primary) A-6 3 Switch - Control D-13 1
Control - Engine (Secondary) F-6 7 Switch - Customer Shut-down H-6 note 4
Gauge - Cluster #1 I-7 note 4 Switch - E-Stop E-13 1
Gauge - Cluster #1 I-15 1 Switch - Engine Protection Override C-12 1
Gauge - Cluster #2 I-7 note 4 Switch - Fuel Level H-8 note 1
Gauge - Cluster #2 I-14 1 Switch - LH/RH F-14 1
Gauge - Cluster #3 I-13 1 Switch - Manual Crank F-13 1
Module - Customer Communication I-8 note 4 Switch - Mode/Clear G-14 1
Module - Prog Relay Control I-3 note 4 Switch - Overspeed Verify C-13 1
Module - Relay Driver G-2 note 4 Switch - Prelube Override D-13 1
Module - Relay Driver H-1 note 4 Switch - Prelube Press B-7 31
Monitor- EMS II G-15 1 Switch - Remote Start/Stop H-6 note 4
Monitor - Electronic (EMS) I-5 note 4 Switch - Scroll G-6 note 4
Motor - Prelube D-7 4 Switch - Service G-14 1
Motor - Starter (1/2 Group) E-8 5 Switch - Throttle Synchronization I-9 note 1
Motor - Starter (1/2 Group) E-8 6 Tachometer I-6 note 4
Potentiometer G-5 note 4 Terminal Block (TB-1) F-12 1
Pyrometer C-2 1 Terminal Block (TB-2) E-12 1
Relay - Air Shut-off LH F-13 1 Terminal Block (TB-3) C-14 1
Relay - Air Shut-off RH F-13 1 Terminal Block (TB-4) F-13 1
Relay - Customer Power H-12 1 Terminal Block (TB-5) H-14 1
Relay - EMS II E-14 1 Terminal Block (TB-6) H-14 1
Relay - Engine Control (Primary) D-14 1 Terminal Block (TB-7) H-14 1
Relay - Engine Control (Secondary) D-14 1 Terminal Block (TB-8) H-14 1
Relay - General Alarm G-12 1 Terminal Block (TB-9) H-14 1
Relay - Mag #1 F-13 1 Terminal Block (TB10) D-11 1
Relay - Mag #2 F-13 1 Terminal Block (TB-11) D-11 1
Relay - PRCM I-12 1 Terminal Block (TB-12) G-12 1
Relay - Prelube (Master) F-13 1 Terminal Block (TB-13) H-11 1
Relay - Prelube (Slave) G-13 1 Terminal Block (TB-14) H-11 1
Relay - Shut-down Notify H-12 1 Terminal Block (TB-15) H-11 1
Sensor - Aftercooler Temp C-4 10 Terminal Block (TB-16) I-11 1
Sensor - Atmospheric Press C-4 11 Terminal Block (TB-17) H-11 1
Sensor - Crankcase Press C-3 12 Terminal Block (TB-18) H-11 1
Sensor - Engine Coolant Level G-8 note 1 Terminal Block (TB-19) H-11 1
Sensor - Engine Coolant Temp C-4 14 Terminal Block (TB-20) G-11 1
Sensor - Engine Oil Press (Filtered) C-3 15 Thermocouple (note 2) A-1,C-1 32
Sensor - Engine Oil Press (Unfiltered) C-3 16 Timer - Air Shut-off E-14 1
Note 1: Customer supplied component.
Note 2: One located at each cylinder.
Note 3: Locations marked with an “a” indicate the sensor location when the engine is equipped with an air shut-off.
Note 4: Remote mounted.
Component Locations
Left Side View
21a
5
6
10
11
14
15
16
19
3
17
18
20
21
25
29
7
4
9
12
1
2
22
23a
26
27
28
31
32
33
23
Right Side View
D86932
40-Pin Deutsch Connector
110-6848 Plug As.
or
110-6847 Plug As.
(Service Replacement)
110-6844 Seal
110-6847 Plug As.
110-6848 Plug As.
or
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
Wire Gauge Pin # Socket #
14-18 7N-77797N-7780
7N-9737 Plug
7N-9738 Receptacle
1
2
Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
16-18
Notes
14-18
4-6
10
12-14
DT, DRC, HD, and Deutsch connectors.
DT, DRC, HD, and Deutsch connectors.
Surseal connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
25-pin CE connectors only.
7N-7780
8N-1548
8N-1542
8N-1540
9X-6856
8N-1538
7N-7779
8N-1547
8N-1543
8N-1541
9X-6857
8N-1539
Wire Gauge Pin # Socket #
14
16-18
8T-8729
9W-0852 9W-0844
8T-8730
9-Pin HD10 Receptacle
8T-8736 Receptacle
A
B
C
D
E
F
G
H
J
Wire Gauge
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3-Pin DT Plug
3E-3307 Receptacle As.
3E-3371 Wedge
3E-3368 Wedge
102-8813 Seal
104-2921 Plug As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
2-Pin DT Plug
3E-3362 Wedge
102-8812 Seal
3E-3365 Wedge
3E-3364 Plug As.
3E-3361 Plug As.
102-8803 Receptacle Kit
102-8802 Receptacle Kit
102-8808 Plug Kit
102-8807 Plug Kit
jrhaxis
1
2-Pin Sure-Seal Plug
D86819
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
4-Pin DT Plug
3E-3376 Receptacle As.
3E-3377 Wedge
3E-3374 Wedge
102-8814 Seal
3E-3373 Plug As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3E-8558 Bolt
3E-4367 Ring
9X-3265 Seals
9X-0145 Receptacle As.
7X-6222 Connector As.
24 23 22 21 20 19
DEUTSCH IPD
DRC16-24SA
USA
3
9
15
21
16
22
10
4 6
12
24
1813
7
19
1
18
17
16
15
19
1
2
3
20
9
10
23
22
21
4
5
6
7
8
11
12
13
14
25
24
18
17
16
15
19
1
2
3
20
9
10
23
22
21
4
5
6
7
8
11
12
13
14
25
24
Pin # Socket #
16-18
25-Pin CE Plug
4-6
10
12-14
8N-1548
8N-1540
8N-1542
9X-6856
8N-1538
8N-1547
8N-1543
8N-1541
9X-6857
8N-1539
8N-1521 Endbell As.
Wire Gauge Pin # Socket #
14
16-18 8T-8729
9W-0852 9W-0844
8T-8730
3E-4367 Ring
3E-8557 Bolt
8T-9834 Connector As.
9X-3132 Seals
9X-1343 Receptacle As.
40-Pin DRC Connector
DEUTSCH IPD
DRC16-40S
40 39 38 37 36 35 34 33 32 31
10
20
40
3026
36
16
65
15
25
35
21
11
31
1
24-Pin DRC Connector
Wire Gauge
3T-3044 or
8N-1518 Plug As.
3T-3043 or
8N-1517 Receptacle As.
102-8804 Receptacle Kit 102-8809 Plug Kit
10
40
36
6
5
3531
1
24
6
22
4
21
3
1
19
jrhaxis
1
D86820
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
24
11
3
1
19
17
29
21
23
1
Front View
Rear View
D86933
NOTE A: SWITCH SHOWN IN NORMAL
ENGINE RUNNING POSITION
NOTE B: UNLESS OTHERWISE SPECIFIED
ALL WIRE IS 16 AWG.
NOTE C: SECURE CONNECTORS TO PREVENT
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN ENGINE INSTRUMENT BOXES.
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN INSTRUMENT BOX AND OTHER DEVICES.
NOTE D: SUM CURRENT OF ALL 108-RD CIRCUITS
COMBINED MUST NOT EXCEED 10 AMPS.
NOTE E: CIRCUITS 892-BR AND 893-GN MUST BE
NOTE F: CIRCUITS J981-WH AND J982-OR MUST BE
INSTRUMENTATION BOX
ENGINE
CUSTOMER INSTALLED ATTACHMENTS
15 14 13 12 11 10 9 8 7
6
5 4
3 2
1
15 14 13 12 11 10 9 8 7
6
5 4
3 2
1
F
E
D
C
B
G
I
H
A
F
E
D
C
B
G
I
H
A
OFF-A
AUTO-A
STOP-A
START-A
21
23
24
25
998-BR
CONTROL SW
127-2331
NOTE A
998-BR
24
23
22
25
21
XXX-XX
XXX-XX
022-WH
200-BK
111-1323 (N.O.)
111-1324 (N.C.)
111-1324 (N.C.)
103-RD
4D-1836
105-RD
200-BK
NOTE A
CHARGER
FAULT
LOAD FEEDBACK SIGNAL
GENERAL ALARM OUTPUT RELAY-COMMON
GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSED
GENERAL ALARM OUTPUT RELAY-NORMALLY OPEN090-BU-14
080-WH-14
070-OR-14
F889-WH
MINIMUM PULL-IN VOLTAGE: 14.4 VDC
MINIMUM HOLD-IN VOLTAGE: 7.0 VDC
G721-GY
G721-GY
22
022-WH
E799-BR
CONTROL
SWITCH
BREAKER
114-1142
10A
102-RD-14
CSCB
2
1
150-OR-14
1
16
6
OSS
11
EMSSS
17
18
2
3
4
5
19
20
7
8
9
10
12
13
14
15
109-6507
E-STOP
NOTE A
103-RD-14
103-RD-14
060-YL
050-WH
040-OR-14
85
86
87a
87
30
103-RD-14
200-BK
150-OR-10
102-RD-10
PECMR
PRIMARY ECM
RELAY
9Y-2921
070-OR-14
L18
150-OR-14
150-OR-10
TB-3
060-YL
F717-YL
F706-PU
F716-WH
2 3
102-RD-14
OFF-B
AUTO-B
STOP-B
START-B
START1
STOP1
AUTO1
OFF1
OFF2
AUTO2
STOP2
START2
10A
110-RD-14
L27
EMS-II BREAKER
114-1142
103-RD-14
102-RD-10
F708-YL
SECONDARY
ECM BREAKER
114-1143
150-OR
16A
102-RD-10
1
2
5
6
ES
EMSCB
PECMCB
1
2
2
1
OFF-K
AUTO-K
STOP-K
START-K
OVERSPEED VERIFY SW
7N-8001
150-OR
050-WH
113-OR-14
040-OR-14
114-OR-14
113-OR-14
86
85
87a
30
114-OR-14
150-OR-10
106-WH-10
103-RD-14
PLOS
102-RD-10
080-WH-14
998-BR
090-BU-14
1
2
SECMCB
102-RD-10
16A
PRIMARY
ECM BREAKER
114-1143
102-RD-10
150-OR
150-OR
102-RD-10
102-RD-10
106-WH-10
23
998-BR
F718-BU
NOTE A
PRELUBE OVERRIDE SW
NOTE A
113-OR-14
102-RD-10
102-RD-14
103-RD-14
102-RD-14
EMS-II
RELAY
9Y-2921
EMSR
102-RD-14
200-BK
200-BK
113-OR-14
200-BK
G738-GY-14
113-OR-14
F706-PU
F716-WH
F717-YL
L25
SECONDARY ECM
RELAY
9Y-2921
SECMR
102-RD-10
106-WH-10
200-BK
103-RD-14
30
87
87a
86
85
200-BK
87
103-RD-14
4
3
113-OR-14
200-BK
102-RD-14
L51
022-WH
F714-PK
132-8103 CHG 01
DIAGRAM - WIRING
3500B MARINE - DUAL ECM
C
B
A
AFTER
COOLER
TEMP
SENSOR
102-2240
118-7562
SEA WATER
COMPATIBLE
OR-18
BK-18
WH-18
+V ANALOG
SIGNAL
ANALOG RET
997-OR
993-BR
102-RD
A751-YL
L51
102-RD
102-RD
36-PU
L50
L50
L50
151-OR
200-BK
151-OR
L50
102-RD
200-BK
893-GN
892-BR
150-OR
200-BK
676-PU
200-BK
122-0132
F700-BU
DOUT 5 (UNUSED)
27
GENERAL ALARM
RELAY
9Y-2921
GAR
86 85
87
87a
30
F700-BU
F889-WH
998-BR
L50
14
01-PK
02-RD
03-BU
04-BU
12-BK
13 12
05-BU
06-BU
07-BU
08-BU
09-BU
11
10-BU
10
11-BU
9 8
35-PK
151-OR
01-PK
02-RD
03-BU
04-BU
05-BU
06-BU
07-BU
08-BU
09-BU
10-BU
11-BU
RELAY BOARD ASSEMBLY
9Y-6497
12-BK
12
RELAY BOARD ASSEMBLY
9Y-6497
151-OR
34567
12
RELAY DRIVER MODULE
123-7450
998-BR
12
13
11
R9
14
12-BK
R9
15
11-BU
10-BU
09-BU
08-BU
07-BU
06-BU
05-BU
19
9
F10
F9
18
R8
17
R8
10
16
R7
20
R7
21
F8
F7
24
R6
23
R6
8
22
25
7
R5
26
R5
27
F6
F5
30
R4
29
R4
6
28
31
5
R3
32
R3
33
F4
F3
36
R2
35
R2
4
34
37
3
R1
38
R1
39
F2
F1
40
2
1
1
04-BU
03-BU
02-RD
01-PU
11-BU
10-BU
09-BU
08-BU
07-BU
06-BU
05-BU
12-BK
04-BU
03-BU
1
1
2
40
F1
F2
39
R1
38
R1
3
37
34
4
R2
35
R2
36
F3
F4
33
R3
32
R3
5
31
28
6
R4
29
R4
30
F5
F6
27
R5
26
R5
7
25
22
8
R6
23
R6
24
F7
F8
21
R7
20
R7
16
10
R8
17
R8
18
F9
F10
9
19
RELAY DRIVER MODULE
123-7450
7
6
5
4
3
2
1
15
R9
14
8
9
R9
1011
11
13
12
12
103-RD-14
040-OR-14
F715-PU
F719-BR
D936-WH
B472-YL
C464-BU
C464-BU
C464-BU
050-WH
060-YL
998-BR
024-BR
893-GN
892-BR
676-PU
675-BR
150-OR
200-BK
200-BK
200-BK
200-BK
13
F722-OR
F721-GY
200-BK
-B
+B
123-6008
PROGRAMABLE RELAY
CONTROL MODULE
F10 RM39
RM38F9
F8 RM37
RM36F7
F6 RM35
RM34F5
F4 RM33
RM32F3
F2 RM31
RM28
RM27
RM26
RM25
RM24
RM23
RM22
RM21
RM20
RM19
RM18
RM17
RM16
RM15
RM14
RM13
RM12
K5 N/O OUT
K5 N/C OUT
K2 N/O OUT
K4 N/C OUT
K6 N/C OUT
K6 N/O OUT
K4 N/O OUT
K3 N/C OUT
K3 N/O OUT
K7 N/O OUT
-BAT.
FLYBACK GND
NC
NC
RM11
RM10
RM9
RM8
RM7
RM6
RM5
RM4
RM3
RM2
K1 N/O OUT
K1 IN
+BAT. FUSED OUT
NC
RM30
NC
K5 IN
F1
K5 IN
K2 IN
K4 IN
K6 IN
K7 IN
K3 IN
RM29
+BAT. SW
RM1
+BAT. UNFUSED
XXX-XX
XXX-XX
200-BK
151-OR
36-PU
151-OR
200-BK
36-PU
02-RD
TACHOMETER
122-0124
TACH
35-PK
XXX-XX
XXX-XX
36-PU
35-PK
6
5
XXX-XX
XXX-XX
151-OR
1
XXX-XX
XXX-XX
2
3
XXX-XX
XXX-XX
4
XXX-XX
XXX-XX
5
6
XXX-XX
XXX-XX
GAUGE CLUSTER 1
117-9015
GAUGE 1
OIL PRESSURE
COOLANT TEMP
MAR GEAR OIL PRES
MAR GEAR OIL TEMP
XXX-XX
XXX-XX
XXX-XX
XXX-XX
892-BR
36-PU
XXX-XX
XXX-XX
SHIELD
XXX-XX
XXX-XX
151-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
PLUG AS.
3E-6286
AEC-40
01-PU
SHIELD
XXX-XX
151-OR
893-GN
200-BK
892-BR
150-OR
224-BK
410-WH
G732-WH
675-BR
676-PU
050-WH
998-BR
060-YL
GAUGE 2
LH EXH MANIFOLD TEMP
RH EXH MANIFOLD TEMP
BOOST PRESSURE
AFTERCOOLER TEMP
GAUGE CLUSTER 2
122-0143
C464-BU
01
02
03
24
23
21
20
19
18
22
17
16
15
14
13
12
11
10
C464-BU
C464-BU
998-BR
024-BR
09
150-OR
L20
L17
CONC
F715-PU
C464-BU
04
893-GN
892-BR
998-BR
05
050-WH
010-OR-14
020-WH-14
030-BU-14
040-OR-14
L27
06
F719-BR
07
L28
08
09
10
11
024-BR
200-BK
D936-WH
XXX-XX
B472-YL
L21
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
03
02
01
060-YL
L24
08
07
06
05
200-BK
04
COND
998-BR
998-BR
40
XXX-XX
39
38
090-BU-14
37
200-BK
200-BK
200-BK
200-BK
150-OR
108-RD
19
18
17
16
15
14
998-BR
C464-BU
J982-OR
020-WH-14
030-BU-14
13
12
11
10
675-BR
676-PU
892-BR
893-GN
010-OR-14
998-BR
F722-OR
F721-GY
C
B
A
PORT THROTTLE
POSITION SENSOR
9X-9647
388-BU
200-BK
150-OR
WH-18
BK-18
RD-18
SIGNAL
VS
-BATT
STARBOARD THROTTLE
POSITION SENSOR
9X-9647
A
B
C
36
-BATT
VS
SIGNAL
RD-18
BK-18
WH-18
150-OR
200-BK
388-BU
200-BK
150-OR
6
4
3
1
5
150-OR
THROTTLE
SYNCHRONIZATION
SWITCH
2
200-BK
F722-OR
F721-GY
200-BK
200-BK
CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL.
CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL.
CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL.
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 8T-9834
TO PIN 03
TO PIN 08
TO PIN 07
TO PIN 10
TO PIN 9
F722-OR
F721-GY
388-BU
389-OR
F715-PU
B471-BU
200-BK
C
040-OR-14
TRANMISSION
OIL PRESSURE
110-0979
CUSTOMER SUPPLIED
04
COOLANT LEVEL
SENSOR 111-3794
C464-BU
FUEL LEVEL
123-2993
NOTE A
F719-BR
B
A
05
GN-18
YL-18
OR-18
SIGNAL
+8VS
RETURN
998-BR
050-WH
RETURN
+8VS
SIGNAL
OR-18
BK-18
WH-18
A
B
C
200-BK
B472-YL
C464-BU
N917-OR
TRANSMISSION
OIL TEMPERATURE
118-7226
06
B472-YL
N917-OR
35
D936-WH
080-WH-14
024-BR
07
40
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
20
21
22
23
24
25
26
27
28
29
30
31
03
02
01
CUSTOMER
CONNECTION
8T-9834
DRC-40
(PORT SIDE)
SWITCH INPUT 4
060-YL
RETURN
+8VS
ALARM SIG
RD-18
BK-18
GN-18
A
B
C
200-BK
D936-WH
C464-BU
SWITCH INPUT 5
39
388-BU
389-OR
070-OR-14
09
08
07
06
05
04
03
389-OR
388-BU
200-BK
200-BK
01
02
F889-WH
040-OR-14
38
SWITCH INPUT 1
NC
37
36
022-WH
J981-WH
RDM 2
RDM 1
35
34
NC
SWITCH INPUT 2
33
32
SWITCH INPUT 3
022-WH
31
30
29
SHUTDOWN NOTIFY RELAY-COMMON
SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED
SHUTDOWN NOTIFY RELAY-NORMALLY OPEN
28
27
26
NC
NC
25
24
NC
SWITCH INPUT 6
23
103-RD-14
22
NC
NC
21
024-BR
20
CAT DATA LINK -
CAT DATA LINK +
19
18
C464-BU
C464-BU
INSTRUMENT BOX
POWER CONNECTOR
9X-0145
DRC-24
NC
17
16
NC
15
14
NC
13
12
11
10
L53
1
10A
PRCM
BREAKER
114-1142
09
200-BK
08
PRCMCB
2
07
06
L51
05
04
151-OR
NC
03
02
NC
NC
SWITCH INPUT 8
01
SWITCH INPUT 7
200-BK
200-BK
200-BK
200-BK
L49
F719-BR
F715-PU
998-BR
30
103-RD-14
34
C464-BU
33
200-BK
200-BK
200-BK
F721-GY
F722-OR
32
C464-BU
200-BK
B471-BU
040-OR-14
200-BK
200-BK
CUSTOMER
CONNECTION
7X-6222
DRC-24
(PORT SIDE)
051-WH
052-YL
053-GN
200-BK
049-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
049-OR
XXX-XX
200-BK
XXX-XX
053-GN
XXX-XX
052-YL
XXX-XX
051-WH
F715-PU
F719-BR
200-BK
200-BK
200-BK
051-WH
052-YL
200-BK
053-GN
L46
200-BK
L46
049-OR
200-BK
200-BK
200-BK
200-BK
PPRS
BUICL
8D-1429
395-BR-14
151-OR
394-GN-14
L26
675-BR
150-OR
676-PU
150-OR
675-BR
BURL
8D-1429
G738-GY-14
676-PU
150-OR
L43
L26
25
24
23
22
21
20
19
18
17
16
15
13
11
09
07
14
12
10
08
200-BK
06
05
04
03
02
F731-OR
F729-GN
F727-GN
G770-WH
G770-WH
F727-GN
F729-GN
F731-OR
L40
L39
L33
L32
F726-YL
F728-BR
F730-GY
G769-PU
XXX-XX
XXX-XX
XXX-XX
F705-PK
XXX-XX
F708-YL
XXX-XX
229-BK-14
229-BK-14
PRI CONTROL
L37
ENGINE CONTROL (SECONDARY) SEC CONTROL
L37
ENGINE CONTROL (PRIMARY)
L36
L36
L36
25
24
23
22
21
20
19
18
17
16
15
13
11
09
07
14
L36
L37
12
10
08
06
05
150-OR
G769-PU
F730-GY
F728-BR
F726-YL
XXX-XX
J981-WH
J982-OR
J982-OR
J981-WH
J982-OR
J981-WH
J981-WH
J982-OR
200-BK
04
03
L14
02
01
893-GN
892-BR
L5
106-WH-14
229-BK-14
L38
G790-PK
999-WH
892-BR
F721-GY
F719-BR
(G791-BR)
F732-PK
XXX-XX
XXX-XX
229-BK-14
G738-GY-14
XXX-XX
G791-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
F722-OR
F715-PU
676-PU
150-OR
893-GN
F708-YL
G791-BR
C401-BU
675-BR
XXX-XX
C401-BU
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
L14
XXX-XX
04
06
05
01
17
16
15
10
37
31
32
38
07
09
03
19
26
24
20
14
12
02
34
25
30
36
29
35
21
22
28
40
39
33
18
08
11
13
23
C-KEY
PLUG AS.
101-0204
4
SHUT-DOWN NOTIFY RETURN
TB-19
D-KEY
PLUG AS.
101-0205
E435-WH
E434-OR
E432-YL
E431-GN
E430-OR
E429-PK
SHUT-DOWN NOTIFY SIGNAL
892-BR
893-GN
E428-GY
E433-PU
SOLENOID 1 POWER
L31
L35
G779-GY
A716-PU
E435-WH
3
2
1
1
G786-WH
CYL #16
DIODE AS.
123-0316
CYL #14
DIODE AS.
123-0316
G786-WH
G785-OR
2
3
4
4
E434-OR
A714-PK
A712-BR
E433-PU
3
2
1
1
G784-PU
G785-OR
CYL #12
DIODE AS.
123-0316
CYL #10
DIODE AS.
123-0316
G784-PU
G783-YL
2
3
4
4
E432-YL
A710-GY
A708-BR
E431-GN
3
2
1
1
G782-GN
G783-YL
CYL #8
DIODE AS.
123-0316
CYL #6
DIODE AS.
123-0316
G782-GN
G781-WH
2
3
4
4
E430-OR
A706-GY
A704-GN
E429-PK
3
2
1
G780-PK
G781-WH
CYL #4
DIODE AS.
123-0316
A701-GY
E420-BR
1
2
3
4
G771-BR
G771-BR
L34
E426-WH
E425-WH
E424-GN
E423-YL
E422-OR
E421-WH
E420-BR
CYL #1
DIODE AS.
123-0316
L1
E427-PU
RECEPT AS. (16)
9X-0352
YL
YL
2
2
1
1
1
2
2
1
G779-GY
F727-GN
A701-GY
F727-GN
1
2
2
1
G780-PK
F726-YL
G781-WH
F729-GN
F729-GN
G782-GN
INJECTOR GP (16)
A703-BR
A714-PK
CYLINDER
HEAD
SOL 2
J982-OR
J981-WH
CYLINDER
HEAD
SOL 4
CYLINDER
HEAD
SOL 6
CYLINDER
HEAD
SOL 8
CYLINDER
HEAD
SOL 10
CYLINDER
HEAD
SOL 12
CYLINDER
HEAD
SOL 1
CYLINDER
HEAD
SOL 3
CYLINDER
HEAD
SOL 5
CYLINDER
HEAD
SOL 7
CYLINDER
HEAD
SOL 9
CYLINDER
HEAD
SOL 11
G783-YL
F731-OR
F731-OR
G784-PU
G776-PK
F730-GY
F730-GY
G775-GN
G774-YL
F728-BR
F728-BR
G773-OR
G772-WH
F726-YL
F726-YL
G771-BR
RS-232C PORT
- CAT DATA LINK
A705-YL
F728-BR
A707-PU
A709-OR
F730-GY
A711-PU
A712-BR
F731-OR
A710-GY
A708-BR
F729-GN
A706-GY
A704-GN
F727-GN
A702-PU
G770-WH
A716-PU
YL
A715-GY
G769-PU
A713-GN
+-B
YL
+B
CUSTOMER
G769-PU
G777-WH
CYLINDER
HEAD
SOL 13
CYLINDER
HEAD
SOL 15
G778-PU
G769-PU
G785-OR
G770-WH
CYLINDER
HEAD
SOL 14
CYLINDER
HEAD
SOL 16
G770-WH
G786-WH
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
1
2
8
7
6
5
4
3
2
1
1
G778-PU
E427-PU
2
3
4
G778-PU
A715-GY
1
CYL #15
DIODE AS.
123-0316
G777-WH
CYL #13
DIODE AS.
123-0316
1
A713-GN
G777-WH
4
3
2
E426-WH
G776-PK
E425-WH
2
3
4
G776-PK
L4
F723-PK
F724-PU
TIMING CAL
SENSOR
6V-2455
NOTE: DO NOT
ATTEMPT TO USE
A 6V-2197
TIMING CAL
PROBE ON
MARINE PROP
ENGINES.
1
2
WH-18
F723-PK
A711-PU
1
CYL #11
DIODE AS.
123-0316
G775-GN
CYL #9
DIODE AS.
123-0316
1
A709-OR
BK-18
G775-GN
4
3
2
E424-GN
G774-YL
E423-YL
2
3
4
63A
BATTERY
BREAKER
107-5856
BATTCB
21
TB-8
TB-7
TB-6
G774-YL
TB-5
TB-9
L17
L30
TB-10
36
30
31
38
32
26
16
L36
D-KEY
PLUG AS.
101-0205
37
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
L1
CYL #2
DIODE AS.
123-0316
A701-GY
A702-PU
103-RD-14
103-RD-14
2
3
4
6
7
8
5
998-BR
COOL/STOP-2
1
040-OR-14
F835-BU
STOP-1
START/RUN-1
G732-WH
REMOTE
START/STOP
133-9027
NOTE A
410-WH
224-BK
892-BR
893-GN
COOL/STOP-1
F719-BR
F715-PU
150-OR
START/RUN-2
STOP-2
998-BR
3500B HARNESS CODE
1
MONITOR TRANMISSION TEMPERATURE
WARNING
SCROLL
US/METRIC
MODULE DATA
+V MODULE
MODULE CLOCK
MODULE LOAD
2
200-BK
671-PU
672-OR
A304-RD
109-6507 SWITCH
111-1324 BLOCK
124-3176 COVER
A303-BR
F835-BU
200-BK
671-PU
160-PU
F719-BR
672-OR
160-PU
A304-RD
A303-BR
675-BR
676-PU
150-OR
160-PU
200-BK
A304-RD
672-OR
671-PU
200-BK
F715-PU
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
103-RD-14
040-OR-14
060-YL
200-BK
24
23
22
21
A708-BR
A707-PU
A706-GY
A705-YL
A704-GN
A703-BR
A303-BR
160-PU
20
19
18
17
16
150-OR
SOCKET
9D-3127
675-BR
LAMP
8D-1429
15
BACKUP
READY
(BURL)
998-BR
BACKUP IN
CONTROL
(BUICL)
14
13
F718-BU
050-WH
LAMP
8D-1429
TB-20
676-PU
SOCKET
9D-3127
050-WH
ATTACHMENTS
L43
A
11
150-OR
B
150-OR
2
F835-BU
060-YL
B472-YL
CUSTOMER
SHUT-DOWN
(E-STOP)
NOTE A
160-PU
12
L9
L10
150-OR
SCROLL
SWITCH AS.
(SCROLL)
POTENTIOMETER
(POT)
15
16
G780-PK
G779-GY
1
2
3
4
L11
L12
L16
E428-GY
A702-PU
L5
19
20
23
24
27
28
15Y
15R
-
+
+
-
13R
13Y
11Y
11R
-
+
+
-
9R
9Y
7Y
7R
-
+
+
-
+
5R
5Y
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
3Y
EXHAUST
PORT #3
EXHAUST
PORT #1
EXHAUST
PORT #5
EXHAUST
PORT #7
EXHAUST
PORT #9
EXHAUST
PORT #11
EXHAUST
PORT #13
EXHAUST
PORT #15
3R
--
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
1R
1Y
+
1
2
EXHAUST
PORT #16
EXHAUST
PORT #14
2
1
1
2
EXHAUST
PORT #12
EXHAUST
PORT #10
2
1
1
2
EXHAUST
PORT #8
EXHAUST
PORT #6
TB-11
2
1
1
2
EXHAUST
PORT #2
2Y
2R
4R
4Y
6Y
6R
8R
8Y
10Y
10R
12R
12Y
14Y
14R
16R
16Y
EXHAUST
PORT #4
YELLOW (+)
RED (-)
115-9609
THERMOCOUPLE (16)
K TYPE
PYROMETER
ALTRONIC
DPY-4118U
3
THERMOCOUPLE
CONNECTION
8T-9834
DRC-40
2
+
- -
+
-
+
+
-
-
+
+
-
31
1
-
+
+
-
114-2410
2
1
675-BR
3
RECEPTACLE AS.
9X-0146
DRC-24
NOTE C
PANEL
CONNECTOR (PAN)
LAMP
118-5075
150-OR-14
04
150-OR-14
150-OR-14
06
150-OR-14
229-BK-14
05
229-BK-14
BATTERY(+)
BATTERY(+)
BATTERY(-)
668-PK
F704-OR
SOCKET
118-5077
160-PU
PLUG
3E-3379
6-PIN
32
35
36
09
10
13
14
17
18
21
22
25
26
29
F718-BU
671-PU
672-OR
A303-BR
200-BK
A304-RD
200-BK
SOCKET
118-5077
668-PK
LAMP
118-5075
4
3
2
1
F703-GY
A700-OR
998-BR
996-GN
999-WH
ENGINE
CONNECTION 'B'
25-PIN
8N-1518
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS
L11
676-PU
675-BR
12
11
G732-WH
9
7
410-WH 8
L9
L8
L2
L3
RH TURBO EXH TEMP SIG
E795-YL
996-GN
999-WH
892-BR
F721-GY
F704-OR
F719-BR
(998-BR)
F732-PK
F723-PK
F724-PU
229-BK-14
113-OR-14
F701-BR
E799-BR
A746-PK
A747-GY
F713-OR
994-GY
F714-PK
389-OR
388-BU
N917-OR
SECONDARY THROTTLE SIG
PRIMARY THROTTLE SIG
ENG PROT OVERRIDE
AFTERCOOLER TEMPERATURE SNSR
A751-YL
OIL PRESSURE SNSR - FILTERED
TURBO INLET LH PRESSURE SNSR
ATMOSPHERIC PRESSURE SNSR
TURBO OUTLET PRESSURE SNSR
3.5A PWM RETURN
13
03
02
08
14
20
23
07
TURBO INLET RH PRESSURE SNSR
CRANK
CRANKCASE PRESSURE SENSOR
PRIMARY +V SPEED/TIMING
PRIMARY ENG SPD/TIM SIG
SECONDARY CAT DATA LINK (-)
CAT DATA LINK (+)
CAT DATA LINK (-)
SYNCHRONIZATION SWITCH A
OVERSPEED VERIFY
PRIMARY ECM "HEARTBEAT" Tx
REVERSE ROTATION ENABLE
SPD PWM 1B-(UNUSED)
SECONDARY ENG SPD/TIM SIG
L8
L7
ECM ON/OFF - KEYSWITCH INPUT
F703-GY
993-BR
997-OR
998-BR
L2
L6
L6
L3
L12
L4
L17
F725-WH
XXX-XX
XXX-XX
XXX-XX
E796-GN
F722-OR
F715-PU
J981-WH
A700-OR
F705-PK
J982-OR
893-GN
XXX-XX
998-BR
F716-WH
F717-YL
F706-PU
C401-BU
FUEL PRESSURE SNSR - FILTERED
CAN DATA LINK (+) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (-) (UNUSED)
OIL PRESSURE SNSR - UNFILTERED
ENGINE SHUTDOWN SIGNAL 'C' SW2
SYNCHRONIZATION SWITCH B
SECONDARY CAT DATA LINK (+)
DIG SNSR PWR (8V)
PRELUBE PUMP
TIMING CAL-FAN SPD(+)
TIMING CAL-FAN SPD(-)
LOAD FEED BACK
NORMAL ROTATION ENABLE
START/RUN/STOP1
START/RUN/STOP2
BATTERY(-)
LH TURBO EXH TEMP SIG
ANA SNSR RETURN
22
L17
L7
L13
L13
L10
L44
01
17
16
15
10
37
31
32
38
07
09
03
19
26
24
20
08
14
02
34
25
30
36
29
35
21
27
28
40
39
33
18
12
11
13
23
229-BK-14
995-BU
COOLANT TEMPERATURE SNSR
09
01
24
25
15
ANA SNSR PWR (5V)
DIG SNSR RETURN
ENGINE SHUTDOWN SIGNAL 'D' SW6
F737-YL
FUEL PRESSURE SNSR - UNFILTERED
4
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN
L17
30
893-GN
892-BR
33
34
07
08
224-BK 3
892-BR
893-GN
L39
05
L17
10
150-OR
L35
40
1
2
POUT 1 (UNUSED)
L38
DUAL ECM "HEARTBEAT" RECEIVEC401-BU
39
25
23
21
17
24
22
20
19
18
16
15
14
12
10
08
13
11
09
07
04
06
05
03
02
01
06
L41 THROTTLE SIGNALS
L42 DUAL SPEED/TIMING SENSOR SIGNALS
L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS
L44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALS
L45 CUSTOMER SHUTDOWN
L46 EMS-II GAUGE CLUSTER GROUND WIRING
L48 J-BOX CUSTOMER POWER CONNECTION -BATTERY
L49 PILOT HOUSE PANEL WIRING
L50 PROGRAMMABLE RELAY CONTROL MODULE POWER
L51 PRCM RELAY POWER
L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER
L53 CUSTOMER POWER RELAY COIL
25
23
21
17
24
22
20
19
18
16
15
14
101-RD-6
12
10
08
13
11
09
200-BK-10
07
04
06
05
03
02
B471-BU
01
38
892-BR
37
36
33
32
F705-PK
L41
L42
L34
L31
L33
39
27
17
05
36
30
31
38
32
26
16
ANALOG SENSOR 6B (UNUSED)
ENGINE SHUTDOWN SIGNAL 'D' SW6
DIG SNSR RETURN
ANA SNSR PWR (5V) (UNUSED)
ANALOG SENSOR 7B (UNUSED)
XXX-XX
L39
L38
L35
L34
ANA SNSR RETURN (UNUSED)
6
BATTERY(-)
DUAL ECM "HEARTBEAT" RECEIVE
SW4 (UNUSED)
NORMAL ROTATION ENABLE
AIR SHUTOFF
SWITCH INPUT #3 (UNUSED)
SPD PWM 2B+ (UNUSED)
SEC ECM "ACTIVE" LAMP
DIG SNSR PWR (8V) (UNUSED)
SEC CAT DATA LINK (+)(UNUSED)
SYNCHRONIZATION SWITCH B
ENGINE SHUTDOWN SIGNAL 'C' SW2
ANALOG SENSOR 10B (UNUSED)
CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
ANALOG SENSOR 11B (UNUSED)
389-OR
388-BU
G721-GY
ECM ON/OFF - KEYSWITCH INPUT
SECONDARY ENG SPD/TIM SIG
SPD PWM 1B-(UNUSED)
REVERSE ROTATION ENABLE
SEC ECM "READY" LAMP
SYNCHRONIZATION SWITCH A
CAT DATA LINK (-)
CAT DATA LINK (+)
SEC CAT DATA LINK (-)(UNUSED)
PRIMARY ENG SPD/TIM SIG
SECONDARY +V SPEED/TIMING
ANALOG SENSOR 9B (UNUSED)
POUT 2 (UNUSED)
ANALOG SENSOR 5B (UNUSED)
3.5A PWM RETURN (UNUSED)
ANALOG SENSOR 1B (UNUSED)
ANALOG SENSOR 2B (UNUSED)
ANALOG SENSOR 3B (UNUSED)
ANALOG SENSOR 4B (UNUSED)
ANALOG SENSOR 8B (UNUSED)
ECS IN AUTO
PRIMARY THROTTLE SIG
SECONDARY THROTTLE SIG
31
XXX-XX
F731-OR
F730-GY
F729-GN
F728-BR
F727-GN
SW INPUT #7/DIG SNSR 2 (UNUSED)
F726-YL
E433-PU
E425-WH
30
E432-YL
L14
E424-GN
E431-GN
E423-YL
E430-OR
E422-OR
E429-PK
E421-WH
E428-GY
E420-BR
G770-WH
E435-WH
G769-PU
E427-PU
29
28
27
26
24
22
21
19
200-BK
18
17
893-GN
16
12
11
10
108-RD
108-RD
108-RD
151-OR
150-OR
150-OR
150-OR
150-OR
03
150-OR
04
01
02
998-BR
150-OR
87
150-OR
87a
150-OR
L39
388-BU
389-OR
L41
E798-PK
13
03
02
08
14
20
23
07
09
01
24
25
15
19
32
29
35
16
40
26
34
28
38
22
37
18
31
12
30
06
10
05
11
17
21
33
39
04
27
36
E434-OR
E797-WH
L40
E797-WH
E798-PK
L40
BATTERY(-)
BATTERY(+)
BATTERY(+)
E426-WH
E421-WH
E429-PK
E422-OR
E430-OR
E423-YL
E431-GN
85
L35
L32
A
F708-YL
C401-BU
G738-GY-14
C
B
L4
L44
L42
F721-GY
F722-OR
999-WH
L43
F732-PK
L43
L1
G790-PK
G791-BR
F732-PK
C
B
A
OR-18
BK-18
WH-18
+V SPD/TIM
SIGNAL
DIGITAL RET
L39
L38
L35
L34
A707-PU
1
L43
L38
L45
F719-BR
F715-PU
L45
G738-GY-14
G738-GY-14
L45
L44
CYL #7
DIODE AS.
123-0316
G773-OR
CYL #5
DIODE AS.
123-0316
1
A705-YL
E421-WH
2
3
4
G772-WH
+V SPD/TIM
DIGITAL RET
SIGNAL
PRIMARY
ENGINE
SPEED/
TIMING
SENSOR
129-6628
L17
2
3
4
5
6
7
A703-BR
L2
1
XXX-XX-4
8
7
6
5
4
3
2
YL
YL
L3
YL
999-WH
OR-18
OR-18
OR-18
998-BR
F718-BU
YL
PRELUBE
PRESSURE
SWITCH
3N-1400
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
1
YL
YL
BK-18
TB-18
999-WH
F732-PK
L42
150-OR
86
PRCM RELAY
9Y-2921
108-RD
PRCMR
3 2
EPOS
4D-1836
ENGINE
PROTECTION
OVERRIDE SW
NOTE A
37
01
02
03
04
05
RD-00
06
07
08
09
E428-GY
E420-BR
SOL 1&3 RETURN
L34
SOLENOID 8 POWER
SOLENOID 7 POWER
SOLENOID 6 POWER
SOLENOID 5 POWER
SOLENOID 4 POWER
SOLENOID 3 POWER
SOLENOID 2 POWER
SOLENOID 1 POWER
D-KEY
PLUG AS.
101-0205
106-WH-14
PRELUBE PRESSURE/OVERRIDE SWITCH
19
F700-BU
F718-BU
L32
L31
L33
L32
L33
L31
A746-PK
F713-OR
F714-PK
994-GY
997-OR
993-BR
997-OR
993-BR
997-OR
993-BR
993-BR
997-OR
BK-18
WH-18
WH-18
+V DIGITAL
SIGNAL
L43
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
ANALOG RET
SIGNAL
+V ANALOG
GN-18
YL-18
OR-18
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
TURBO
OUTLET
PRESSURE
SENSOR
103-6091
LEFT
TURBO
INLET
PRESSURE
SENSOR
103-6093
RIGHT
TURBO
INLET
PRESSURE
SENSOR
103-6093
ENGINE
OIL
PRESSURE
SENSOR
FILTD
103-6092
SECONDARY
ENGINE
SPEED/
TIMING
SENSOR
129-6628
ANALOG RET
SIGNAL
+V ANALOG
GN-18
F731-OR
F730-GY
F729-GN
F728-BR
F727-GN
F726-YL
A712-BR
A711-PU
A710-GY
A709-OR
A708-BR
A707-PU
A706-GY
A705-YL
A704-GN
A703-BR
A702-PU
A701-GY
YL-18
OR-18
SOL 14&16 RETURN
SOL 13&15 RETURN
SOL 10&12 RETURN
SOL 9&11 RETURN
SOL 6&8 RETURN
SOL 5&7 RETURN
SOL 2&4 RETURN
SOL 1&3 RETURN
SOLENOID 16 POWER
SOLENOID 15 POWER
SOLENOID 14 POWER
SOLENOID 13 POWER
SOLENOID 12 POWER
SOLENOID 11 POWER
SOLENOID 10 POWER
SOLENOID 9 POWER
SOLENOID 8 POWER
SOLENOID 7 POWER
SOLENOID 6 POWER
SOLENOID 5 POWER
SOLENOID 4 POWER
SOLENOID 3 POWER
SOLENOID 2 POWER
SOLENOID 1 POWER
G770-WH
A716-PU
G769-PU
A715-GY
L1
A747-GY
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
ATMOS
PRESSURE
SENSOR
103-6093
993-BR
997-OR
A747-GY
BK-18
L6
F725-WH
FUEL
FILTER
PRESSURE
SENSOR
FILTD
103-6092
ANALOG RET
SIGNAL
+V ANALOG
GN-18
YL-18
OR-18
993-BR
997-OR
F725-WH
XXX-XX
POUT 3 (UNUSED)
L8
L7
DIGITAL RET
DIGITAL RET
SIGNAL
B
WH-18
C
NOTE BLOCK
996-GN
F703-GY
A700-OR
998-BR
A
CYL #3
DIODE AS.
123-0316
TURBO
EXHAUST
TEMP LH
109-4367
TURBO
EXHAUST
TEMP RH
109-4367
G773-OR
4
3
2
998-BR
A700-OR
F704-OR
E795-YL
A751-YL
F737-YL
A746-PK
F713-OR
994-GY
995-BU
997-OR
993-BR
A
F737-YL
997-OR
993-BR
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING
L2 EXH TEMP SENSOR PWR/RTN
L3 SPD/TIMING
L4 TIMING CALIBRATION
L5 AIR SHUT-OFF SOLENOID
L6 FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATURE
L7 ANALOG ENGINE SENSOR SIGNALS
L8 ANALOG SENSOR PWR/RTN
L9 THROTTLE SIGNALS
L10 STARTER RELAY SIGNAL
L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER)
L12 CUSTOMER SHUTDOWN
L13 ELECTRIC/AIR START SOLENOID
L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
L15 CUSTOMER SUPPLIED WIRING
L16 ECM (+)BATT/(-)BATT
L17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
L18 ECM (+) BATT
L19 STARTER MAG RELAYS
L20 THROTTLE SYNCHRONIZATION SWITCH
L21 THROTTLE SIGNALS
L22 AIR S/O AND PRELUBE RELAYS
L23 STARTER MAG RELAYS
L24 CUSTOMER SHUTDOWN
L25 ENGINE CONTROL SWITCH
L26 AIR S/O RELAYS
L27 REMOTE START STOP
L28 EMS-II WIRING
L29 EMS-II HARNESS CODE
L30 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING
L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING
L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING
L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING
L36 SECONDARY ECM +BATTERY
L37 SECONDARY ECM -BATTERY
L38 SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING
L39 SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING
L40 SECONDARY ECM SHUTDOWN NOTIFY WIRING
ENGINE
COOLANT
TEMP
SENSOR
102-2240
OR-18
BK-18
WH-18
+V ANALOG
SIGNAL
ANALOG RET
C
YL
YL
YL
B
E422-OR
+V DIGITAL
F724-PU
32
D-KEY
PLUG AS.
101-0205
29
35
16
40
26
34
28
38
22
37
18
31
12
30
06
10
05
11
17
21
33
39
04
27
36
FUEL
FILTER
PRESSURE
SENSOR
UNFILTD
103-6092
CRANK
CASE
PRESSURE
SENSOR
103-6093
YL
YL
YL
YL
YL
YL
YL
E796-GN
C
B
A
997-OR
993-BR
995-BU
A714-PK
DIGITAL RET
SIGNAL
+V ANALOG
GN-18
YL-18
OR-18
993-BR
997-OR
E795-YL
E796-GN
997-OR
993-BR
OR-18
YL-18
GN-18
+V ANALOG
SIGNAL
ANALOG RET
ENGINE
OIL
PRESSURE
SENSOR
UNFILTD
103-6092
XXX-XX
POUT 3 RETURN (UNUSED)
A713-GN
10
11
102-RD
12
200-BK
1
2
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
L41
J981-WH
13
11
12
13
14
15
16
9
8
7
10
INDICATES "CLOSED"
BEFORE BREAK"
-INDICATES "MAKE
STOP
AUTO
MAN.
START
OFF
RESET
20
17
18
19
START
F722-OR
F721-GY
388-BU
388-BU
CONTROL SWITCH CHART
6
5
4
3
2
1
CONTACTS
XXX-XX
200-BK
200-BK
108-RD
108-RD
OFF/RESET
200-BK
200-BK-10
150-OR
AUTO
STOP
5
B471-BU
9
8
6
1
2
AIR STARTER
SOLENOID
5N-8980
BK-00
304-WH
200-BK
304-WH
BK-00
J982-OR
12
RD-00
NEG
14
POS
051-WH
052-YL
049-OR
049-OR
053-GN
053-GN
053-GN
049-OR
052-YL
L16
052-YL
200-BK
150-OR
025-GN
029-YL
108-RD
108-RD
105-RD
105-RD
108-RD
027-PU
10A
MAN CRANK
E-STOP
BREAKER
114-1142
MCESCB
1 2
108-RD
108-RD
102-RD-6
105-RD
105-RD
15
102-RD-6
102-RD-6
50A
MAG RELAYS
BREAKER
116-7655
MAGCB
1
2
16
F705-PK
17
C465-OR-10
18
200-BK
19
20
21
22
C-KEY
PLUG AS.
101-0204
200-BK
23
998-BR
24
25
26
27
28
104-RD
29
30
31
32
33
34
35
102-RD-10
36
106-WH-10
229-BK-14
105-RD
FOR 3512B/3516B ONLY
FOR 3508B ONLY
37
229-BK-14
G738-GY-14
200-BK-10
200-BK
C465-OR-10
G738-GY-14
C401-BU
C465-OR-10
101-RD-6
F708-YL
F718-BU
106-WH-10
C
B
A
A
B
C
C
B
A
YL
YL
C
B
A
A
B
C
C
B
A
A
B
C
C
B
A
A
B
C
106-WH-14
106-WH-14
F889-WH
F718-BU
F727-GN
F729-GN
SOL 6&8 RETURN
SOL 2&4 RETURN
F726-YL
F728-BR
39
17
SOL 2&4 RETURN
SOL 6&8 RETURN
F727-GN
F729-GN
27
05
SOL 1&3 RETURN
SOL 5&7 RETURN
F726-YL
FOR 3508B ONLY
F728-BR
FOR 3512B/3516B ONLY
3
672-OR
13
7
G732-WH
DATA -
DATA +
410-WH
4
23
F835-BU
- BATTERY
224-BK
20
35
A303-BR
A304-RD
34
25
15
14
5
2
1
ELECTRONIC MONITORING SYSTEM
150-OR
NEED A 75 OHM,
340~, 1 TURN,
10 WATT
POTENTIOMETER
200-BK
892-BR
+ BATTERY
893-GN
671-PU
PLUG
8T-9834
40-PIN
LAMP
118-5075
669-YL
SOCKET
118-5077
160-PU
PLUG
3E-3379
6-PIN
671-PU
672-OR
A303-BR
200-BK
A304-RD
200-BK
SOCKET
118-5077
669-YL
LAMP
118-5075
NC
6
5
4
3
2
1
LAMP
118-5075
670-GY
SOCKET
118-5077
200-BK
A304-RD
200-BK
A303-BR
672-OR
671-PU
PLUG
3E-3379
6-PIN
160-PU
SOCKET
118-5077
L12
EMS
G738-GY-14
38
F708-YL
F705-PK
L49
060-YL
998-BR
050-WH
676-PU
675-BR
G732-WH
410-WH
39
4040
39
38
37
150-OR
200-BK
150-OR
CONNECT TO STARBOARD J-BOX
CUSTOMER CONNECTOR 7X-6222
TO PIN 03
TO PIN 15
TO PIN 02
TO PIN 13
150-OR
200-BK
200-BK
150-OR
200-BK
CONNECTOR PIN ASSIGNMENT REPRESENTS
STANDARD RIGHT HAND SERVICE USING
INTERNAL BOX HARNESS P/N 121-4101.
388-BU
CONNECTOR PIN ASSIGNMENT REPRESENTS
LEFT HAND SERVICE USING INTERNAL
BOX HARNESS 121-4102.
200-BK
200-BK
224-BK
998-BR
L53
XXX-XX
XXX-XX
L53
L53
L53
200-BK
114-OR-14
113-OR-14
L53
200-BK
L53
102-RD
F708-YL
114-OR-14
CPR
RELAY
POWER
CUSTOMER
9Y-2921
86
85
87a
87
30
102-RD108-RD
10A
CUSTOMER
POWER
BREAKER
114-1142
CPCB
1 2
PRIME PANEL W/O MAR GEAR SENSORS
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = GND
HARNESS CODE 3 = OPEN
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
PRIME PANEL W/ MAR GEAR SENSORS
HARNESS CODE 0 = GND
HARNESS CODE 1 = OPEN
HARNESS CODE 2 = GND
HARNESS CODE 3 = OPEN
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
PREMIUM PANEL
HARNESS CODE 0 = OPEN
HARNESS CODE 1 = GND
HARNESS CODE 2 = GND
HARNESS CODE 3 = OPEN
HARNESS CODE 4 = GND
HARNESS CODE 5 = GND
RD-6
BK-6
101-RD-6
200-BK-10
200-BK-6
L17
200-BK-6
200-BK-10
101-RD-6
200-BK-10
L26
(-)
C465-OR-10
(+)
200-BK-6
115-5163
NON-ELECTRIC STARTER
ENGINES WITH 115-5163
POWER DISTRIBUTION BOX.
EMS-II HARNESS CODE
BK-6
103-RD
RD-6
102-RD-14
102-RD-10
150-OR
892-BR
L13
XXX-XX-4
XXX-XX
106-WH-10
XXX-XX
XXX-XX-8
XXX-XX
676-PU
F716-WH
C465-OR-10
F721-GY
103-RD
102-RD-10
F717-YL
F889-WH
F700-BU
G738-GY-14
F706-PU
394-GN-14
F722-OR
395-BR-14
113-OR-14
200-BK
893-GN
L11
PLUG AS.
7X-6222
DRC-24
NOTE C
892-BR
893-GN
229-BK-14
F701-BR
L9
L49 NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINK
CIRCUITS 892 & 893 AS SHORT AS POSSIBLE.
L16
ENGINE
CONNECTION 'A'
25-PIN
3T-3044
4-6 GA. 19&20
8-10 GA. 1,22&24
12-14 GA. 7,9,11&13
16-18 GA. ALL OTHERS
L49
MOTOR
L30
N917-OR
B471-BU
J981-WH
998-BR
L49
998-BR
L52
XXX-XX
314-PU-10
F715-PU
304-WH-10
109-RD-6
101-RD-6
200-BK
G721-GY
670-GY
LAMP
118-5075
200-BK-10
150-OR-14
E799-BR
150-OR-14
389-OR
388-BU
229-BK-14
J981-WH
J982-OR
ATTACHMENTS
200-BK-10
2
0
0
-BK-
6
MOTOR
BATMTR
S
G
-
PRELUBE
MOTOR AS.
3T-7583
+
L13
F889-WH
F889-WH
PILOT HOUSE CONTROL PANEL
998-BR
998-BR
SOL 5&7 RETURN
E797-WH
E798-PK
J982-OR
L52
L25
XXX-XX
XXX-XX-8
XXX-XX
G738-GY-14
XXX-XX-4
106-WH-10
F716-WH
676-PU
395-BR-14
F722-OR
394-GN-14
F706-PU
113-OR-14
F700-BU
N917-0R
F717-YL
F721-GY
C465-OR-10
J
H
G
F
E
D
C
B
A
200-BK
893-GN
L17
892-BR
L25
L27
XXX-XX
XXX-XX
L26
L18
103-RD
675-BR
L20
CONB
SERC
INSTRUMENT
BOX
INNER
BULKHEAD
SERVICE
CONNECTOR
9W-1951
INSTRUMENT BOX
CONNECTOR 'B'
25-PIN
8N-1517
998-BR
998-BR
998-BR
998-BR
109-RD-6
XXX-XX
108-RD
108-RD
102-RD-14
TB-17
CUSTOMER
SUPPLIED
314-PU-10
103-RD-14
103-RD-14
L48
B472-YL
L48
L48
304-WH-10
109-RD-6
200-BK-6
RD-00
(1/2 MOTOR GP.)
8N-3896
(1/2 MOTOR GP.)
STARTER
STARTER
8N-3896
200-BK-10
E798-PK
BK-00
F708-YL
XXX-XX
E797-WH
F719-BR
RD-00
L13
C465-OR-10
L17
XXX-XX
F718-BU
200-BK
200-BK
200-BK
200-BK
150-OR
200-BK
200-BK
200-BK
200-BK
200-BK
027-PU
028-GY
150-OR
108-RD
L28
102-RD-10
200-BK
AIR SHUT-OFF
SOLENOID RH
8C-6099
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
102-RD-6
XXX-XX-4
DIODE AS.
1W-9070
200-BK
101-RD-6
395-BR-14
200-BK-14
200-BK-14
394-GN-14
DIODE AS.
1W-9070
AIR SHUT-OFF
SOLENOID LH
8C-6099
14
200-BK-10
L10
L5
F705-PK
BK-00
L5
675-BR
102-RD-6
200-BK
200-BK
104-RD
102-RD-10
200-BK
G
S
MTR BAT
MOTOR
102-RD-6
L48
108-RD
102-RD
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
108-RD
151-OR
150-OR
150-OR
150-OR
TB-15
POS
TB-13
388-BU
389-OR
THERMOCOUPLE
CONNECTION
9X-1343
DRC-40
SET TO TYPE 'K'
& CELSIUS
SW INPUT #8/DIG SNSR 3 (UNUSED)
TB-14
NEG
ALT
60 AMP
+
R
200-BK
102-RD-6
102-RD
150-OR
102-RD
024-BR
TB-16
F722-OR
F721-GY
B472-YL
B471-BU
D936-WH
C464-BU
C464-BU
C464-BU
NC
NC
998-BR
30
87a
87
85
86
1 2
21
ALTCB
RCB
TB-4
RELAY BREAKER
107-5857
L22
TB-12
NC
XXX-XX
F705-PK
F708-YL
J982-OR
J981-WH
229-BK-14
388-BU
389-OR
150-OR-14
E799-BR
150-OR-14
G721-GY
101-RD-6
109-RD-6
304-WH-10
F715-PU
314-PU-10
998-BR
L43
F701-BR
893-GN
892-BR
229-BK-14
INSTRUMENT BOX
CONNECTOR
9X-1343
DRC-40
200-BK-10
32A
L24
L23
1
2
4
304-WH-10
E799-BR
5
107-RD-10
107-RD-10
4
F701-BR
3
MAG RELAY #1
9X-8124
MAG RELAY #2
9X-8124
030-BU-14
E798-PK
010-OR-14
105-RD
E797-WH
ALTERNATOR
BREAKER
125-7096
200-BK
020-WH-14
E799-BR
F701-BR
314-PU-10
200-BK-10
104-RD-14
E798-PK
E797-WH
F719-BR
1
L23
200-BK
L18
2
MANCS
SMMS1
SMMS2
2 1
3
4
MANUAL
CRANK
SWITCH
MOMENTARY
8T-9637
NOTE A
L18
L19
SDNR
63A
102-RD-10
TB-1
104-RD-10
102-RD-14
102-RD
200-BK
200-BK
020-WH-14
030-BU-14
L21
L19
CONA
INSTRUMENT BOX
CONNECTOR 'A'
25-PIN
3T-3043
229-BK-14
200-BK
200-BK
229-BK-14
TB-2
D936-WH
102-RD-10
+BATT
200-BK
L19
AIR SHUT-OFF
TIMER
L28
104-RD
102-RD
XXX-XX
200-BK
200-BK
104-RD-10
150-OR
01
L29
L29
L29
200-BK
998-BR
200-BK
G772-WH
104-RD-14
675-BR
200-BK
L28
SHUT-DOWN NOTIFY
RELAY
9Y-2921
200-BK
200-BK
200-BK
150-OR
200-BK
L26
998-BR
PRELUBE RELAY
SLAVE 9X-8124
676-PU
200-BK
200-BK
200-BK
L20
L25
C464-BU
L28
L28
XXX-XX
D936-WH
B471-BU
B472-YL
024-BR
C464-BU
C464-BU
XXX-XX
XXX-XX
024-BR
B471-BU
B472-YL
XXX-XX
XXX-XX
052-YL
XXX-XX
D936-WH
025-GN
L17
200-BK
ELECTRONIC MONITORING SYSTEM-II
115-4636
+ 24 VOLT IN
GROUND
+ V CLUSTER
MODULE CLOCK
MODULE LOAD
MODULE DATA
ACTION LAMP
SERVICE
CLEAR
TRANS SPEED IN
ENGINE SPEED IN
ALTERNATOR 'R'
SENSOR 1/SW 11
SENSOR 2/SW 12
SENSOR 3/SW 13
SENSOR 4/SW 14
SENSOR 5/SW 15
SENSOR 6/SW 16
SENSOR 7/SW 17
SENSOR 8/SW 18
+ 8 VOLT OUT
ACTION ALARM
DATA LINK +
DATA LINK -
HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
SWITCH 1
SWITCH 2
SWITCH 3
SWITCH 4
SWITCH 5
SWITCH 6
SWITCH 7
SWITCH 8
SWITCH 9/FUEL
SWITCH 10/FUEL 09
18
21
11
32
40
20
39
29
19
06
16
22
12
03
31
14
05
04
24
38
28
10
08
27
37
17
07
30
36
26
33
23
13
35
15
25
34
02
01
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
028-GY
892-BR
150-OR
L28
XXX-XX
027-PU
029-YL
026-OR
025-GN
028-GY
200-BK
L28
893-GN
GAUGE3
BOOST
A/C TEMP
TRAN OIL PRES
TRAN OIL TEMP
GAUGE 2
OIL FILTER DIFF
FUEL FILTER DIFF
EXHAUST TEMP
INLET RESTRICTION
GAUGE 1
VOLTAGE
OIL PRES
COOLANT TEMP
FUEL PRES
GAUGE CLUSTER 3
118-8581
GAUGE CLUSTER 2
112-2975
051-WH
XXX-XX
026-OR
029-YL
200-BK
200-BK
200-BK
200-BK
053-GN
049-OR
200-BK
GAUGE CLUSTER 1
112-2974
104-RD-10
C465-OR-10
200-BK
118-GN
AST
3
WH
RD
F708-YL
200-BK
BK
2
1
200-BK
055-WH
200-BK
2
1
3
4
F708-YL
F708-YL
ASOS2
ASOS1
RELAY-ONE
SHOT 2.4 SEC
9X-3207
L22
F708-YL
F705-PK
055-WH
104-RD-14
200-BK
394-GN-14
395-BR-14
055-WH
AIR S/O
RELAY LH
9Y-2921
027-PU
027-PU
2
1
RHLH
ALS
ALARM
SS
MCS
ALARM
3N-5762
3
1
6
4
SERVICE
SWITCH
MOMENTARY
8N-0694
NOTE A
23
85
1
2
23
1 2
L28
86
87a
87
30
30
87
87a
86
85
AIR S/O
RELAY RH
9Y-2921
104-RD-14
055-WH
8586
87a
87
30
F705-PK
PPRM
PRELUBE
RELAY MASTER
9Y-2921
102-RD-6
200-BK
8
MODE/CLEAR
SWITCH
MOMENTARY
7N-8008
NOTE A
5
RH/LH
8D-2676
NOTE A
ALARM SILENCE
9W-0073
NOTE A
XXX-XX
893-GN
DAMAGE OR VIBRATION.
NOTE D
NOTE E
NOTE F
D85938
L12
L45
L9
L10
L16
L40
L11
L14
L40
L14
L45
L11
L10
L9
L16
L12
L13
L13
POUT 1
F718-BU
F889-WH
COMMUNICATION
MODULE
117-6170
REDRD
SCHEMATIC
ABBREV
COLOR LEGEND
COLOR
SHOWN ON
SCHEMATIC
WIRE
COLOR
WHITEWH
ORANGEOR
YELLOWYL
PINKPK
BLACKBK
GREYGY
PURPLEPU
BROWNBR
GREENGN
BLUEBU
TANTN
