120H MG ES VERSION ELECTRICAL SYSTEM SCHEMATIC

©
1998 Caterpillar
All Rights Reserved
Printed in U.S.A.
RENR1439
March 1998
120H Motor Grader (ES Version)
Electrical System
120H:
6NM1-254
9YR1-329
Component Location
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Air Dryer
F-15 31
Sender- Fuel Level
A-13 25
Alarm - Action
B-8 C
Sender - Transmission Speed
B-15 28
Alarm - Backup
E-15 1
Sensor - Engine Speed
B-14 26
Alternator
D-14 2
Solenoid - A/C Clutch
A-13 22
Battery
C-14 5,6
Solenoid-Centershift
B-3 29
Beacon
A-12 7
Solenoid - Differential Unlock
E-14 4
Breaker-Alternator
D-13 8
Solenoid-Dual Horsepower
A-13 22
Breaker - Cab Flood Lamp
D-10 B
Solenoid - Engine Shutdown
D-13 22
Breaker - Converter
F-12 13
Solenoid - Forward Horn
F-3 10
Breaker - Headlamp and Right Tail! Pos
D-10 B
Solenoid - Park Brake
B-12 10
Breaker - Left Tail Lamp
D-10 B
Solenoid - Start Aid
A-13 25
Buss Bar
C-13 5
Solenoids - Blade Cushion
E-2 30
Control - Neutral Start
A-8 10
Solenoids - Transmission Valve (8)
D-15 31
Control - Secondary Steer
E-14 9
Speedometer
F-5 A
Control - Transmission
A-7 11
Switch - A/C Refrigeration
A-13 22
Converter-Voltage
F-11 12
Switch -Air Inlet Heater
B-8 C
Converter-Voltage
F-13 13
Switch-Beacon
B-6 C
Electronic Monitoring System(EMS)
E-6 A
Switch - Blower (A/C)
B-10 C
Flasher
D-10 B
Switch - Blower (Heater)
A-10 C
Fuses
B-6 C
Switch - Brake Air Pressure
A-2 11
Fuses
D-10 B
Switch-Centershift Indicator
C-3 29
Fuses
E-11 B
Switch - Centershift Pin
B-9 C
Gauge - Articulation
F-5 A
Switch - Coolant Temp (Monitor)
B-14 24
Gauge - Coolant Temperature
F-5 A
Switch - Coolant Temp (Start Aid)
A-14 24
Gauge - Fuel Level
E-5 A
Switch - Cushion Blade
B-9 C
Ground - Cab Frame to Front Frame
C-5 17
Switch - Defroster (Front)
A-5 C
Ground - Front Frame
D-5 39
Switch - Defroster (Rear)
B-5 C
Ground Strap - Rear Frame to Front Frame
C-12 23
Switch - Differential Unlock
D-9 B
Heater-Air Intake
B-15 31
Switch-Disconnect
C-14 6
Meter - Service
E-10 B
Switch - EMS Test
E-8 B
Motor - Blower (A/C group)
B-10 14
Switch - Engine Oil Pressure
C-13 32
Motor - Blower (Heater group)
A-10 E
Switch - Flood Lamps
D-9 B
Motor-Defroster
A-12,E-4 15
Switch-Forward Horn
E-10 B
Motor-Secondary Steer
F-14 20
Switch-Fuel Pressure
B-13 24
Motor- Starter
C-13 19
Switch - Head/Tail Lamp
E-8 B
Motor - Washer (Front Lower)
B-6 16
Switch - Headlamp Dimmer
E-9 B
Motor - Washer (Front Upper)
C-6 16
Switch - Hydraulic Oil Temperature
C-11 33
Motor - Washer (Rear)
F-6 16
Switch - Inching Pedal Pressure
C-15 31
Motor - Wiper (Front Lower)
C-4 17
Switch - Key Start
B-9 C
Motor - Wiper (Front Upper)
D-4 17
Switch - Panel Lamp Dimmer
E-10 B
Motor - Wiper (Rear)
B-11 18
Switch - Park Brake Pressure
B-11 34
Relay - AIH
B-15 31
Switch - Primary Steer
F-12 35
Relay - Cab Flood Lamp
E-10 B
Switch - Rear Flood Lamp
D-8 B
Relay - Flood/Tail Lamp
D-8 B
Switch - Secondary Steer Test
B-8 C
Relay - Left Tail Lamp
E-9 B
Switch - Start Aid/Monitor Test
E-l 1 B
Relay - Main
D-14 8
Switch - Stoplamp Pressure
A-2 11
Relay - Right Tail Lamp
E-8 B
Switch - Transmission Direction & Speed
A-9 C
Relay - Secondary Steer
F-14 22
Switch - Transmission Oil Temp
C-15 31
Relay - Start
D-13 8
Switch - Turn Signal
E-10 B
Resistor - Blower Speed
A-11,E-4 E
Switch - Wiper (Front Lower)
A-4 C
Resistor - Blower Speed (A/C)
B-11 15
Switch - Wiper (Front Upper)
B-4 C
Resistor - Blower Speed (Heater)
A-11 E
Switch - Wiper (Rear)
A-4 C
Resistor - Panel Lamp Dimmer
E-10 B
Tachometer
E-5 A
Resistor - Starting/Charging Diagnostic
C-14 19
Thermostat (A/C)
B-11 E
Sender-Articulation
C-12 23
Timer-AIH
D-7 B
Sender- Coolant Temp
A-14 24
Machine locations are repeated for components located close together.
A = Operator’s compartment (Dash).
B = Operator’s compartment (Steering console).
C = Operator’s compartment (Right side console).
D = Operator’s compartment (Headliner).
E = Operator’s compartment (Under seat).
Connector Location
1
Connector Number
Schematic
Location
Machine
Location
CONN 1 C-15 31
CONN 2 D-15 31
CONN 3 C-15 31
CONN 4 A-14 41
CONN 5 A-14 27
CONN 6a A-14 8
CONN 6b A-14 8
CONN 7 Starting and Charging Diagnostic E-14 45
CONN 8 F-14 36
CONN 9 E-14 42
CONN 10 B-13 37
CONN 11 B-13 37
CONN 12 B-13 37
CONN 13 D13 22
CONN 14 D-13 37
CONN 15 D-13 37
CONN 16 E-13 3
CONN 17 B-12 10
CONN 18 D-12 43
CONN 19 D-12 43
CONN 20 D-12 43
CONN 21 E-12 43
CONN 22 E-12 43
CONN 23 E-12 43
CONN 24 E-12 43
CONN 25 F-12 43
CONN 26a A-11 38
CONN 26b B-11 38
CONN 26c A-11 38
CONN 27 F-12 44
CONN 28a B-10 C
CONN 28b A-9 C
CONN 29 C-10 33
CONN 30 F-14 36
CONN 31 D-11 39
CONN 32 D-11 39
CONN 33 D-11 39
CONN 34 D-11 B
CONN 35 D-11 B
CONN 36 B-9 38
CONN 37 B-9 38
CONN 38 E-10 39
CONN 39 F-9 39
CONN 40 A-8 10
CONN 41 B-8 38
CONN 42 E-8 39
CONN 43 D-8 39
CONN 44 D-8 39
CONN 45 D-8 39
CONN 46 B-7 38
CONN 47 B-7 38
CONN 48 Service Tool B-7 C
CONN 49 E-3 30
CONN 50 A-6 40
CONN 51 C-6 40
CONN 52 C-6 17
CONN 53 C-6 17
CONN 54 C-6 17
CONN 55 D-6 17
CONN 56 E-6 17
CONN 57 E-6 17
CONN 58 E-6 17
CONN 59 C-5 40
CONN 60 C-5 40
CONN 61 B-3 46
CONN 62 D-3 47
CONN 63 E-3 47
CONN 64 F-3 17
CONN 65 F-13 37
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
Code
Flashed
CID - FMI Description
11 N/A No diagnostics active
12 N/A No logged diagnostic codes
21 641 F05 Transmission Solenoid A open circuit
22 642 F05 Transmission Solenoid B open circuit
23 643 F05 Transmission Solenoid C open circuit
24 644 F05 Transmission Solenoid D open circuit
25 645 F05 Transmission Solenoid E open circuit
26 646 F05 Transmission Solenoid F open circuit
27 647 F05 Transmission Solenoid G open circuit
28 648 F05 Transmission Solenoid H open circuit
31 641 F06 Transmission Solenoid A short to ground
32 642 F06 Transmission Solenoid B short to ground
33 643 F06 Transmission Solenoid C short to ground
34 644 F06 Transmission Solenoid D short to ground
35 645 F06 Transmission Solenoid E short to ground
36 646 F06 Transmission Solenoid F short to ground
37 647 F06 Transmission Solenoid G short to ground
38 648 F06 Transmission Solenoid H short to ground
41 641 F03 Transmission Solenoid A short to battery
42 642 F03 Transmission Solenoid B short to battery
43 643 F03 Transmission Solenoid C short to battery
44 644 F03 Transmission Solenoid D short to battery
45 645 F03 Transmission Solenoid E short to battery
46 646 F03 Transmission Solenoid F short to battery
47 647 F03 Transmission Solenoid G short to battery
48 648 F03 Transmission Solenoid H short to battery
52 637 F06 Backup alarm short to ground
54 444 F05 Starter relay open circuit
55 444 F06 Starter relay short to ground
56 444 F03 Starter relay short to battery
58 688 F06 VHP solenoid short to ground
59 688 F03 VHP solenoid short to battery
61 668 F02 Shift lever input invalid
62 668 F03 Shift lever open/short to +battery
63 269 F00 Sensor supply voltage above normal
64 269 F01 Sensor supply voltage below normal
65 701 F02 Transmission output speed signal incorrect
68 168 F01 System voltage below normal
71 520 F02 Invalid transmission configuration code
72 268 F02 Check programmable parameters
73 764 F05 Transmission indicator lamp open circuit
74 764 F06 Transmission indicator lamp short to ground
75 764 F03 Transmission indicator lamp short to battery
77 762 F04
ground
Transmission Diagnostic Code Conversion
Related Electrical Service Manuals
Form Number
SENR2082
SENR4130
SENR2945
SENR6982
SENR2947
SENR3536
SENR3581
SENR4975
Title
Consist No. 100-5046
Consist No. 100-5045
Consist No. 6V-5023
Consist No. 6V-5207
Consist No. 6V-5226
Alternator: 100-5047 (50A) Atch
Electronic Monitoring System
Transmission Electronic Shift Control
Starting And Charging Systems
Starting Motor: 106-8555
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
3E-5383 Sender - Articulation 3 to 97
3T-3123 Resistor - Panel Dimmer 25.0 ± .3
4W-9972 Sender - Coolant Temperature 560 to 716 @ 54°C (130°F)
72 to 82 @ 110°C (230°F)
6T-2217 Resistor - Starting/Charging Diagnostic 150 ± 7.5
7T-4003 Resistor - Power 10.0 ± 0.5
7T-9073 Solenoid - Differential Unlock 33.6 ± 1.0
7T-9074 Solenoid - Forward Horn/Park Brake 55.17 ± 5.77
8C-3663 Solenoid - Engine Shutdown
Start (Latch) Coil 1.55 ± 0.15
Stop (Unlatch) Coil 10.3 ± 1.03
8T-8808 Solenoid - Centershift 34.3 ± 1.7
9G-1950 Resistor - Blower Speed Overall 2.00 ± .10 Tap 1.00 ± .05
9G-4365 Solenoid - Start Aid 6.0
101-1759 Solenoid - A/C Clutch 14.4 ± 0.6
104-6387 Sender - Transmission Speed 1000 to 1200
111-0570 Solenoid - Dual HP 31.1 ± 2.4
127-0574 Solenoids - Transmission 31.0 ± 3.0
¹ At room temperature.
Off Machine Switch Specification
Part No. Function Actuate Deactuate Contact Position
2M-9346
Stop Lamp Pressure
45 kPa 5.0 kPa MIN Normally Open
(6.5 psi) (0.7 psi MIN)
3E-2033
Brake/Park Brake Air Pressure
640 kPa MAX 530 ± 40 kPa Normally Open
(92.0 psi MAX) (77.0 ± 6.0psi)
8C-3569
Coolant Temperature
38.00 ± 3.0 °C 27.0 °C MINJ Normally Closed
(100.4° ± 5.4 °F) (80.6 °F MIN)
8N-2248
Hydrualic Oil Temperature
101.7 °C MIN 93.3 °C MIN Normally Closed
(215°F MIN) (200°F MIN)
8T-8640
Steering Pressure
1206 kPa MAX 700.0 ± 103 kPa 1-2 Normally Open
(175.0 psi MAX) (101.5 ± 15.0 psi) 1-3 Normally Closed
8T-9793
Coolant Temperature
107.0 ± 3.0 °C 93.00 °C Normally Closed
(224.6 ± 5.4 °F) (199.4 °F)
9X-0378
Engine Oil Pressure
62.0 kPa MAX 38 ± 20 kPa Normally Open
(9.00 psi MAX) (5.5 ± 3.0 psi)
111-7088
Inching Pedal Pressure
75.0 kPa MAX 50.0 kPa MIN Normally Open
(10.9 psi MAX) (7.30 psi MIN)
114-5334
Refrigerant Pressure (A/C)
275 to 1750 kPa¹ - Normally Open²
(40 to 255 psi) -
115-7103
Fuel Pressure
93.0 ± 21 kPa 69 ± 21 kPa Normally Closed
(13.5 ± 3.0 psi) (10 ± 3.0 psi)
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25psi).
² Contact postion at the contacts of the harness connector.
Wire Description
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
Power Distribution Circuits Accessory Circuits (Continued)
101 RD Bat (+) 506 PU Washer - Front
102 RD Hd Lmp 507 WH Washer - Rear
105 RD Key Sw 508 PU Radio Speaker- Left
107 RD Eng Shut 509 WH Radio Speaker - Left (Commom)
108 RD Aux Ckt 511 BR Radio Speaker - Right
109 RD Alt Output (+) Term. 512 GN Radio Speaker - Right (Common)
112 PU Main Power Rly Output 513 OR A/C Compressor/Refrigerant Pressure SW
113 OR Opr Mon Panel B+ Switched 515 GY Blower Motor (HI)
114 RD Warning Horn (Forward) 516 GN Blower Motor (Medium)
115 RD Aux Ckt 517 BU Blower Motor (Low)
116 BR Aux Ckt 521 YL A/C SW To Refrigerant SW
118 GY Aux Ckt 522 WH A/C Clutch To Thermostat SW
119 PK Aux Ckt 537 GN Turn Signal SW To Flasher
122 BU Aux Ckt 538 OR Hazard Indicator
124 GN A/C 539 BU Turn Signal
126 PK Xmsn Ctrl 556 WH Differential Lock
130 RD Aux Ckt 570 BU Blade Cushion Sol
134 RD Aux Ckt 575 YL Wiper - Aux (Park)
136 GN Sec Ster 576 PK Wiper-Aux (Low)
141 PK Aux Ckt 577 PU Wiper-Aux (HI)
144 RD Aux Ckt 578 BU Washer-Aux
149 PU Aux Ckt 584 YL Wiper SW Jumper
151 GN Aux Ckt 592 BU DC/DC Converter Power Output
152 BU Aux Ckt 597 PU A/C HI Press. Coutout SW To Low Press. SW
160 PU Aux Ckt A50 PK Front Defroster Fan (Low)
165 YL AuxCkt A50 GN Rear Defroster Fan (Low)
169 PK Aux Ckt A50 OR Front Defroster Fan (HI)
173 RD Aux Ckt A50 YL Rear Defroster Fan (HI)
176 OR Aux Ckt A51 PK DC/DC Converter Memory Output
Ground Circuits Lighting Circuits
200 BK Main Chassis 600 BR Dash Lamp Basic
201 BK Operator Monitor Return 601 GY Dash Lamp Hi
202 BK XMSN Ctrl 603 PK Rotary Beacon
203 BK Chassis Diagnostic 604 OR Stop Lamp
207 BK Starter Diagnostic 605 YL Turn Lamp - Left
277 BK XMSN Ctrl Ident Code 1 606 GY Turn Lamp - Right
278 BK XMSN Ctrl ldent Code 2 608 GN Flood Lamp - Rear
Basic Machine Circuits
609 YL Flood Lamp - Side
301 BU Starter Sol 610 OR Head Lamp
302 OR Starter Resistor to Diagnostic 611 PU Head Lamp Hi
304 WH Starter Relay No. 1 Output 614 PU Park/Tail/Dash/Lamp
306 GN Starter Relay Coil To Neut Start SW Or Key SW 615 YL Cab Flood Lamp
307 OR Key SW To Neut Start SW 617 BR Tail/Position Lamp
308 YL Main Power Relay Coil 618 YL Tail/Position Lamp
310 PU Start Aid SW To Start Aid Sol 619 GN Head Lamp Lo
311 WH Start Aid SoI To Temp SW 646 OR Sw to Front Flood Relay
321 BR Bckp Alarm Lamp Travel Alarm 668 BU Head Lamp/Tail Lamp Sw
322 GY Warning Horn (Forward)
Control Circuits
326 RD Key SW “C’ Term. 710 GN
XMSN Speed Pickup
334 BU Start Aid Sol #2 727 GN
Sec Ster Motor Relay
373 GN Start Aid Switch To Timer 728 BU
Sec Ster Cont SW
Monitoring Circuits
751 GN
XMSN Shift Sol No. 1 Or 3
403 GN Alternator (R) Term. 752 YL
XMSN Shift Sol No. 2
404 YL Opr Mon Hyd Oil Temp 754 BU
XMSN Shift Sol No. 3 Or 1
405 GY Opr Mon Oil Press. (Low Setting) 755 OR
XMSN Shift Sol No. 4 Or 5
406 PU Opr Mon Coolant Temp 758 GN
AWD Clutch Sw
408 WH Opr Mon System Air Press. 795 YL
Dual Hp Sol
409 OR Opr Mon Neut F76 BU
AWD To Inch Pedal SW
410 WH Opr Mon Fault Alarm F77 BU
Centershift Sol
411 PK Opr Mon Master 892 BR
Start Mod Right (-) Port/CAT Data Link (-)
413 BR Opr Mon Fuel Press. 893 GN
Start Mod Right (+) Port/CAT Data Link (+)
415 GN Opr Mon Test SW G86 BU
+12 Volt Switch Power
417 GY Primary Ster SW 900 PU
XMSN Shift 501 No. 4
419 YL Opr Mon Parking Brake 901 WH
XMSN Shift Sol No. 6
439 YL Lamp Indicator 902 BR
XMSN Shift Sol No. 7
441 OR Eng Coolant Temp Gage 903 GY
XMSN Shift Sol No. 8
447 PK Fuel Level Gage 921 WH
XMSN Sol No 1 Or 3 Return
449 BU Spdom Sender (Signal No. 1) 977 YL
CST Autoshift- Auto/Manual SW 1
450 YL Tach Sender (+) E93 PU
MG MESH CNTL - Redundant Neutral
462 YL Sec Ster Motor Indicator E93 OR
MG MESH CNTL - First Gear
467 WH System Fault (Xmsn) E93 WH
MG MESH CNTL - Second Gear
488 WH Air SW To Air SW Jumper E94 BU
MG MESH CNTL - Third Gear
A42 YL Articulation Indicator E94 YL
MG MESH CNTL - Fourth Gear
G46 GN Transmission Temperature SW E94 GN
MG MESH CNTL - Fifth Gear
Accessory Circuits
E94 BR
MG MESH CNTL - Sixth Gear
500 BR Wiper - Front (Park) E94 GY
MG MESH CNTL - Seventh Gear
501 GN Wiper - Front (Low) E94 PU
MG MESH CNTL - Eighth Gear
502 OR Wiper - Front (HI) E94 OR
MG MESH CNTL - Forward Direct
503 BR Wiper - Rear (Park) E94 WH
MG MESH CNTL - Reverse Direct
504 YL Wiper - Rear (Low) E94 BU
MG MESH CNTL - Park
505 BU Wiper - Rear (HI) E94 YL
MG MESH CNTL - Neutral
E97 PU
MESH Lamp
A
3
4
5
6
8
9
10
11
12
14
15
13
16
B
C
D
E
1
2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
35
33
34
36
38
7
39
40
41
42
43
44
45
46
47
A
3
4
5
6
8
9
10
11
12
14
15
13
16
B
C
D
E
1
2
17
18
19
20
21
22
23
25
26
27
28
29
30
31
32
37
35
33
34
36
38
7
39
40
41
42
43
44
46
24
45
Machine Harness Connector and Component Locations
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
1
ALL DASHED LINES ARE ATTACHMENTS.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
ELECTRONIC MONITOR SYSTEM (EMS) CIRCUIT.
PANEL LAMP CIRCUIT.
WIPER/WASHER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
TURN SIGNAL CIRCUIT.
PAYLOAD MONITOR CIRCUIT.
START AID CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
556-WH
4
1
6
5
2
3
7
8
6
3
2
4
6
7
9
5
8
1
4
4
3
2
1
4
9
5
8
3
2
2
1
2
7
6
5
4
3
2
1
1
1
1
9
3
6
5
7
6
5
4
3
2
5
4
3
2
1
1
2
1
8
2
1
160-PU
9
727-GN
462-YL
200-BK
UUUUUU
STEERING CONSOLE
L83
L82
L82
L80
334-BU
2
5
1
3
101-RD-4
112-PU-4
200-BK
403-GN
101-RD
101-RD
101-RD
112-PU
112-PU-8
102-RD
112-PU-4
101-RD
101-RD-10
L74
617-BR
618-YL
A
BU
RD
BK
PRIMARY
STEER SW
8T-8640
3
2
1
728-BU
200-BK
L77
L76
L75
L75
L58
L73
L58
L61
L61
J
J
J
J
J J
J
J
J
J
J
J
J
J
J
J
L46
326-RD
J
J
J
J
10
107-RD
L66
J
615-YL
609-YL
201-BK
105-RD
24 TO 12 VOLT
CONVERTER
119-1733
EE
118-GY
EE
EE
A513-PK
102-RD
101-RD-4
308-YL
403-GN
200-BK
10
107-RD
310-PU
608-GN
605-YL
101-RD-14
113-OR
419-YL
608-GN
405-GY
403-GN
413-BR
447-PK
200-BK
CAB FLOOD
LAMP RELAY
3E-6477
107-RD
200-BK
A513-PK
102-RD
+12V MEMORY
+24V IN
113-OR
+ BATTERY
102-RD
GROUND
GROUND (RADIO)
+12V RADIO
122-BU-14
124-GN
113-OR
136-GN
126-PK
130-RD
134-RD
105-RD
RESISTOR
3T-3123
615-YL
118-GY
200-BK
2 1
3
334-BU
160-PU
201-BK
441-OR
406-PU
450-YL
450-YL
102-RD
112-PU
102-RD
2
1
8
7
200-BK
406-PU
441-OR
201-BK
447-PK
413-BR
608-GN
405-GY
200-BK
F769-BU
7
102-RD
118-GY
L67
L67
L67
L57
L57
L56
L56
L56
L56
L55
L55
L55
L55
L55
L54
L54
L54
L54
L25
L13
L13
L16
L16
L44
FUSES
3K-8782 (10A)
8M-8948 (15A)
8M-0456 (20A)
L44
101-RD-10
7
6
30
8685
87
L61
L38
L72
L72
200-BK
A429-YL
710-GN AND
202-BK ARE
TWISTED PAIR
NOTE D
L37
900-PU
L45
522-WH
L45
597-PU
795-YL
112-PU-8
112-PU-10
101-RD-4
306-GN
101-RD-4
112-PU-10
112-PU-8
SPARE
SHUTDOWN CNTRL
1
326-RD
310-PU
G460-GN
G865-BU
903-GY
902-BR
200-BK
A429-YL
728-BU
755-OR
754-BU
136-GN
921-WH
752-YL
901-WH
101-RD
115-RD
112-PU-8
102-RD
101-RD
751-GN
403-GN
L65
108-RD
200-BK
L65
DOME LAMP
8C-9678
GY/BK
L35
L45
A513-PK
592-BU
200-BK
508-PU
509-WH
511-BR
512-GN
113-OR
3
2
1
BK
RD
WH
L35
202-BK
CAB FLOOD
LAMP BREAKER
3T-2662
710-GN
L45
L37
L66
L32
322-GY
TURN SIGNAL SW
9G-5589
2
1
PANEL LAMP
DIMMER SW
3E-9318
122-BU-14
124-GN
200-BK
113-OR
601-GY
136-GN
600-BR
601-GY
126-PK
165-YL
169-PK
116-BR
HAZARD
173-RD
101-RD-10
101-RD-4
112-PU-10
149-PU
130-RD
134-RD
617-BR
114-RD
105-RD
TURN SIGNALS
GY
C
WH/BK
STOP LAMPS
C2
31
GROUND
30B
HORN
TURN SW.
AIR DRYER
KEY SW
AIR CNDTR
1
2
49A
XSMN CNTRL
DIFF LOCK
BLADE CNTRL
609-YL
BLADE FLOODS
+ BATTERY
49
L81
308-YL
FLASHER (TUV)
8V-2514
105-RD
202-BK
606-GY
101-RD-10
LEFT TAIL
LAMP
BREAKER
3T-2662
HEADLAMP
& RIGHT
TAIL/POS.
BREAKER
3T-2662
20A
15A
15A
308-YL
537-GN
1 4
5
6
2
L73
3
758-GN
200-BK
202-BK
15A
WH
BK
RD
YL
15A
1
2
10A
10A
10A
10A
10A
10A
10A
592-BU
10A
10A
10A
10A
HORN SW
8X-9440
10A
10A
10A
10A
10A
105-RD
115-RD
592-BU
200-BK
417-GY
202-BK
601-GY
115-RD
556-WH
556-WH
4
6
556-WH
L84
J
J
START AID
EMS TEST SW
9X-9628
NOTE J
REAR FLOODS
727-GN
101-RD
462-YL
J
R
FUSE
BLOCK
9G-0747
417-GY
FUSE
BLOCK
9G-0747
L31
L30
L17
403-GN
SERVICE
METER
3E-9359
200-BK
403-GN
+
A429-YL
-
JJ
EEEE
G
6
5
539-BU
538-OR
200-BK
537-GN
J
J
J
J
A
A
A
J
J
HHH
AA
L60
101-RD-14
J
JNN
A
K
K
A
C
AC
AC
105-RD
G
F
GF
C
A
C
A
727-GN
173-RD
TURN W/L
15A
25A CONVERTER
BREAKER
3T-2662
N/C
2
1
1
2
3
4
1
2
2
1
2
1
3
7
8
6
4
5
9
2
4
1
5
3
A/C REFRIGERANT SW
114-5334
NOTE A
BK-18
BK-18
1
2
200-BK
614-PU
513-OR
597-PU
200-BK
200-BK-14
597-PU
521-YL
122-BU-14
419-YL
201-BK
126-PK
PARK BRAKE
PRESS SW
3E-2033
PARK BRAKE
SOLENOID
7T-9074
RD
RD
200-BK
SHIFT CONSOLE
200-BK
200-BK
321-BR
L72
ART
SENDER
3E-5383
A429-YL
200-BK
404-YL
201-BK
8N-2248
HYD OIL
TEMP SW
°T
A507-YL
200-BK
BK/RD
BK
200-BK
603-PK
200-BK
504-YL
119-PK
503-BR
505-BU
603-PK
A504-GN
A507-YL
BLOWER
9X-0343
604-OR
556-WH
BK
122-BU-14
605-YL
606-GY
617-BR
BK
321-BR
604-OR
504-YL
119-PK
503-BR
505-BU
GND
PARK
B+
GN
GY
BR
OR
4
2
3
1
HI
KK
LO
MOTOR
°T
BK
DEFROSTER
9X-9657
MOTOR
L67
L52
L52
L60
L57
L54
L55
L56
L51
L51
L51
L44
L25
L38
L7
L37
L37
L37
L37
L36
L36
L37
L36
L61
L61
L61
L41
L41
L41
L41
L41
L41
L41
L20
L20
618-YL
126-PK
L33
122-BU-14
1
2
RESISTOR
7T-4003
BEACON
128-6983
BULB
9X-7849
1
2
REAR WIPER
9X-3392
0
126-PK
200-BK
200-BK
200-BK
200-BK
200-BK
BLOWER SW
6P-3236
200-BK
200-BK
A
FRONT FRAME
L41
H
L72
BK-18
L70
L70
BK-18
REAR FRAME
A
H
H
VV
VV
A
AE
H
H
H
A
C
A
AAA
601-GY
522-WH
200-BK
521-YL
124-GN
X
BLOWER
9X-9363
515-GY
200-BK
124-GN
521-YL
515-GY
516-GN
517-BU
BLOWER SW
6P-3236
RESISTOR
9G-1950
3
5
1
4
2
BASE
7G-9730
PANEL LAMP
8D-1429
WH/RD-14
BK-14
1
2
MOTOR
3
4
5
2
1
200-BK
614-PU
WITH 8C-9788 COND. GP.,
WITH 8C-9787 HEATER GP.,
HEATER GP 8C-9787
1
2
5
4
3
T°
MOTOR
1
2
WH/RD-14
BK-14
PANEL LAMP
8D-1429
BASE
7G-9730
THERMOSTAT
SW
3E-5464
RESISTOR
9G-1950
10
X
124-GN
521-YL
515-GY
516-GN
517-BU
CONDITIONER GP-B 8C9788
L42
515-GY
200-BK
BLOWER
9X-9363
3
5
1
4
2
X
X
U
3
4
2
1
5
4
2
1
3
4
3
2
1
6
1
5
7
4
2
9
8
7
6
5
3
4
3
2
1
J
J
J
J
J
2
5
3
6
160-PU
334-BU
FRONT
FLOOD
LAMPS
114-0419
646-OR
618-YL
FLOOD/TAIL
LAMP
RELAY
3E-6477
(ATCH)
L83
L80
L79
L79
L78
L77
373-GN
334-BU
308-YL
308-YL
200-BK
668-BU
334-BU
617-BR
87
GN-18
YL-18
BK-18
RD-18
200-BK
AIH
TIMER
4Y-7948
200-BK
85
30
308-YL
617-BR
618-YL
86
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
RIGHT TAIL
LAMP RELAY
3E-6477
610-OR
610-OR
200-BK
202-BK
618-YL
668-BU
610-OR
617-BR
115-RD
102-RD
200-BK
601-GY
200-BK
601-GY
J
619-GN
618-YL
611-PU
610-OR
617-BR
L78
L76
L74
115-RD
HEADLAMP/
TAIL SW
3E-9317
2
5
1
L47
102-RD
606-GY
3
4
6
601-GY
J
J
J
J
J
J
J
J
601-GY
200-BK
DIMMER
SWITCH
103-5678
610-OR
619-GN
611-PU
200-BK
601-GY
601-GY
200-BK
200-BK
200-BK
165-YL
3
2
102-RD
615-YL
605-YL
609-YL
L35
L65
L16
L13
L35
L65
L12
L16
L13
165-YL
169-PK
J
J
202-BK
202-BK
J
467-WH
409-OR
200-BK
J
J
114-RD
J
322-GY
308-YL
538-OR
539-BU
A
J
601-GY
610-OR
165-YL
608-GN
609-YL
601-GY
200-BK
601-GY
200-BK
601-GY
415-GN
308-YL
201-BK
609-YL
REAR FLOOD LAMPS
114-0417
601-GY
601-GY
200-BK
608-GN
169-PK
415-GN
201-BK
608-GN
609-YL
116-BR
310-PU
2
3
617-BR
200-BK
200-BK
601-GY
J
J
J
617-BR
609-YL
LEFT TAIL
LAMP RELAY
3E-6477
310-PU
202-BK
570-BU
A429-YL
601-GY
601-GY
200-BK
601-GY
149-PU
609-YL
600-BR
F775-BU
601-GY
200-BK
601-GY
570-BU
373-GN
1
2
B
L72
608-GN
404-YL
410-WH
201-BK
201-BK
439-YL
113-OR
200-BK
601-GY
87a
30
601-GY
86
415-GN
85
87
86
200-BK
609-YL
200-BK
310-PU
608-GN
200-BK
30
617-BR
556-WH
L12
L12
L32
L32
L35
L28
L34
L6
L29
L29
L29
EMS TEST SW
106-2477
NOTE J
L27
L27
L65
L65
L65
601-GY
L17
L99
L98
L30
L98
L96
L97
L97
L85
L85
L81
165-YL
403-GN
617-BR
610-OR
610-OR
85
201-BK
441-OR
450-YL
403-GN
419-YL
405-GY
406-PU
413-BR
447-PK
201-BK
417-GY
408-WH
201-BK
L6
L64
DIFFERENTIAL
UNLOCK SW
123-5862
617-BR
E975-PU606-GY
J
102-RD
403-GN
L84
556-WH
165-YL
404-YL
201-BK
200-BK
617-BR
618-YL
605-YL
617-BR
618-YL
618-YL
646-OR
449-BU
115-RD
87
539-BU
102-RD
L96
538-OR
L72
201-BK
J
A
AJ
AJ
618-YL
J
615-YL
5
4
601-GY
403-GN
L72
L72
4
3
1
4
3
2
2
9
8
1
3
7
4
5
6
5
4
3
2
1
6
7
4
1
2
6
1
5
3
5
3
4
7
2
2
1
6
5
4
3
2
1
2
3
CUSHION
BLADE SW
9X-9629
L87
L87
L86
L86
373-GN
AIR INLET
HEATER SW.
115-1969
2
3
U
U
U
U
892-BR & 893-GN
ARE TWISTED PAIR
NOTE D
308-YL
308-YL
200-BK
601-GY
373-GN
373-GN
308-YL
200-BK
200-BK
601-GY
L71
L71
L44
L91
L91
L90
L90
L89
L89
L88
278-BK
278-BK
G
SHIFT CONSOLE
L99
200-BK
200-BK
200-BK
601-GY
601-GY
601-GY
112-PU-10
L88
101-RD-4
601-GY
321-BR
604-OR
122-BU-14
601-GY
597-PU
522-WH
308-YL
326-RD
795-YL
306-GN
467-WH
409-OR
113-OR
113-OR
113-OR
439-YL
521-YL
921-WH
903-GY
902-BR
901-WH
900-PU
755-OR
754-BU
752-YL
751-GN
308-YL
200-BK
326-RD
307-OR
601-GY
105-RD
169-PK
570-BU
126-PK
307-OR
321-BR
DIA CODE 2
202-BK
DIA CODE 1
410-WH
201-BK
727-GN
462-YL
202-BK
9G-9813
165-YL
522-WH
308-YL
326-RD
307-OR
F775-BU
105-RD
134-RD
RD
BK
ST
ON
OFF
B
306-GN
795-YL
S
449-BU
202-BK
C
R
U
CENTERSHIFT
PIN SW
9X-9634
TEST SW
115-1967
U
U
U
200-BK
20
INCH PEDAL
202-BK
U
U
U
U
U
126-PK
U
U
U
U
U
200-BK
200-BK
200-BK
892-BR
202-BK
G460-GN
277-BK
G
977-YL
124-GN
601-GY
165-YL
893-GN
F775-BU
601-GY
200-BK
RED NEUT
570-BU
169-PK
J
601-GY
200-BK
U
U
14
13
12
11
10
9
8
7
6
5
4
3
2
1
15
16
17
18
19
20
21
22
23
24
TRANSMISSION
DIRECTION & SPEED SW.
8C-5337
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
FIRST
GROUND
EIGHTH
SECOND
THIRD
FOURTH
FIFTH
601-GY
200-BK
SIXTH
SEVENTH
E943-BR
FORWARD
REVERSE
PARK
NEUTRAL
E937-PU
202-BK
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL
200-BK
462-YL
3
1
2
410-WH
201-BK
2
200-BK
601-GY
134-RD
727-GN
H
E975-PU
G
3
TRANSMISSION
CONTROL
134-6553
G
6
5
AUTOSHIFT SW.
102-9861
200-BK
601-GY
202-BK
977-YL
200-BK
601-GY
F775-BU
KEY START SW
9G-7641
601-GY
L40
L20
L44
L33
L25
L38
L7
L36
L7
L7
L25
L25
L34
L34
L35
L35
L35
L36
L36
L36
L38
L38
L26
L26
L27
L26
L27
L28
L28
L39L39
L40
L40
126-PK
L40
L39
L40
L64
L64
L43
L43
L43
L43
L42
L42
L44
L44
202-BK
977-YL
202-BK
202-BK
202-BK
202-BK
2
L33
L33
F
L71
L71
A
A
758-GN
L71
449-BU
G865-BU
C
202-BK
E975-PU
NEUTRAL
START
CONTROL
117-9364
307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN
BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT
277-BK
G460-GN
E949-YL
U
E948-BU
E947-WH
E946-OR
F769-BU
TMP SW/DCn
202-BK
+BATTERY
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
200-BK
23
22
21
18
17
16
101-RD
15
14
13
12
11
10
8
5
4
3
1
2
7
E945-PU
467-WH
E944-GY
202-BK
795-YL
E943-BR
321-BR
E942-GN
E975-PU
E941-YL
307-OR
E940-BU
126-PK
E939-WH
202-BK
E938-OR
409-OR
G
PARK
REVERSE
FORWARD
G
EIGHTH
SEVENTH
SIXTH
FIFTH
FOURTH
THIRD
SECOND
FIRST
RED NEUTR
CAT LINK +
(N) NEUT
BUFF TOS
A/M SWITCH
GROUND
NEUTRAL
SERVICE
TOOL
CONNECTOR
9W-1951
B
A
TOS + INP9
E937-PU
893-GN
892-BR
449-BU
E
710-GN
D
U
U
A
U
A
U
A
SHIFT
LEVER
PANEL
LAMP
7N-5876
NOTE H
977-YL
19
202-BK
G
G
202-BK
113-OR
307-OR
U
U
U
202-BK
977-YL
L71
7
+12 V
SOLE RETN
SOLENOID 8
SOLENOID 7
SOLENOID 6
G460-GN
439-YL
SOLENOID 5
SOLENOID 4
SOLENOID 3
SOLENOID 2
SOLENOID 1
EMS OUT
DUAL HP 6
8
101-RD-10
113-OR
CAT LINK -
BU ALARM
A/M LAMP
START SW.
7
6
5
1
4
3
4
8
2
7
1
3
2
9
6
5
9
5
3
7
2
10
4
6
8
1
1
2
5
7
9
3
4
6
8
1
2
200-BK
M
M
AIH
LAMP
7N-5876
NOTE H
160-PU
200-BK
200-BK
160-PU
INSTRUMENT CONSOLE
611-PU 611-PU
A
MASTER
ACTION
LAMP
9W-2111
NOTE H
200-BK
200-BK
200-BK
200-BK
200-BK
611-PU
200-BK
200-BK
200-BK
200-BK
L103
L103
617-BR
617-BR
617-BR
617-BR
M
L3
L4
L4
L24
L24
L23
L23
L22
L22
L47
L47
200-BK
L64
200-BK
201-BK
202-BK
200-BK-8
200-BK
113-OR
A513-PK
200-BK
512-GN
511-BR
592-BU
617-BR
617-BR
617-BR
617-BR
450-YL
449-BU
449-BU
200-BK 200-BK
200-BK
200-BK
200-BK
200-BK
LAMP
UNUSED
UNUSED
GROUND
NEUTRAL
BK AIR PRESS
HYD TEMP
BRAKE ON
AWD (NOTE G)
ALARM
+ BATTERY
PRIM STEER
SHIFT FAULT
UNUSED
UNUSED
FUEL PRESS
ALTERNATOR
TEST
ENG OIL PRESS
COOLANT TEMP
11
18
14
2
9
8
7
19
17
10
12
4
13
6
5
15
3
467-WH
417-GY
410-WH
201-BK
419-YL
404-YL
408-WH
409-OR
L16
L13
L12
L32
16
20
200-BK
L32
L32
L21
L21
L21
L10
L21
L101
L16
L16
L15
L14
L14
L14
L14
L13
L13
L12
L10
L10
E975-PU
200-BK
A506-OR
A503-PK
M
200-BK
M
TRANS LAMP
7N-5876 NOTE H
HIGH BEAM INDICATOR
7N-5876 NOTE H
M
A
A
A
200-BK
M
200-BK
M
200-BK
M
200-BK
M
M
M
M
M
200-BK
M
200-BK
200-BK
M
200-BK
200-BK
200-BK
L21
200-BK
200-BK-14
411-PK
201-BK
M
TACHOMETER
110-8467
LAMP 8D-1429
NOTE H
GRD
SEND
IGN
GRD
SIG
IGN
M
- +
-+- +
REAR
WASHER
7T-8891
FRONT UPPER
WASHER
7T-8891
507-WH
506-PU
578-BU
FRONT LOWER
WASHER
7T-8891
507-WH
200-BK
FRONT
FRAME
201-BK
108-RD
200-BK
A513-PK
592-BU
200-BK
511-BR
512-GN
509-WH
508-PU
M
HAZARD
INDICATOR
LAMP
7N-5876
NOTE H
606-GY
605-YL
611-PU
619-GN
114-RD
322-GY
BLOWER
9X-0343
DEFROSTER
9X-9657
538-OR
200-BK
201-BK
201-BK
201-BK
508-PU
509-WH
LEFT SPEAKER
6T-7695
A506-OR
200-BK
201-BK
201-BK
201-BK
MOTOR
MOTOR
RESISTOR
7T-4003
RD/BK
BK
MOTOR
1
2
+
-
MOTOR
113-OR
200-BK
201-BK
200-BK
200-BK-8
201-BK
113-OR
M
413-BR
M
A506-OR
K
113-OR
113-OR
K
406-PU
405-GY
450-YL
113-OR
200-BK
200-BK
403-GN
200-BK
1
617-BR
SPEEDOMETER
110-2338
LAMP 8D-1429
NOTE H
113-OR
200-BK
LAMP
8M-6176
FUEL
LEVEL
COOLANT
TEMP
411-PK
201-BK
200-BK
439-YL
200-BK
539-BU
200-BK
617-BR
200-BK
617-BR
200-BK
113-OR
A429-YL
200-BK
449-BU
113-OR
441-OR
617-BR
447-PK
200-BK
C'SHIFT PIN
INDICATOR
LAMP
7N-5876
NOTE H
TURN
INDICATOR
LAMP
7N-5876
NOTE H
R/S SYSTEM
AIR PRESS
1W-3306
LAMP
7N-5876
NOTE H
L/S SYSTEM
AIR PRESS
1W-3306
LAMP
7N-5876
NOTE H
403-GN
CLUSTER
GAUGE
124-0384
415-GN
WH-18
RD-18
OR-18
PU-18
GN-18
GY-18
PK-18
YL-18
BK-18
(12 V)
(24 V)
(12 V)
(24 V)
IGN
SEND
GRD
IGN
SEND
GRD
IGN
SEND
GRD
MM
MM
M
M
M
ARTICULATION
AA
A
A
AA
K
K
K
618-YL
606-GY
A
101-RD-14
101-RD-14
M
M
M
M
200-BK
200-BK
618-YL
617-BR
L21
E975-PU
450-YL
449-BU
538-OR
539-BU
617-BR
200-BK
417-GY
467-WH
409-OR
408-WH
404-YL
419-YL
201-BK
410-WH
A429-YL
439-YL
201-BK
413-BR
406-PU
405-GY
415-GN
447-PK
441-OR
113-OR
403-GN
200-BK
200-BK
200-BK
201-BK
609-YL
10
9
8
5
6
7
6
4
2
1
3
5
4
3
2
1
7
4
8
7
2
3
6
1
6
3
5
7
4
5
2
1
2
1
9
5
3
4
6
8
7
10
615-YL
615-YL
200-BK
L104
200-BK
L104
L102
L100
L71 L71
L71
L95
L95
L93
L94
L94
L93
L92
L92
L3
L53
L59
K
K
L
FFF
FFF
FFF
FFF
FFF
L100
FFF
101-RD-14
606-GY
L31
601-GY
618-YL
200-BK
L
L
L
L
L
L
L
L
L L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
578-BU
L
L
L
L
L
L
L
L
L
L
L
577-PU
576-PK
575-YL
506-PU
505-BU
504-YL
119-PK
REAR
DEFROST SW
9X-9638
FRONT
DEFROST SW
9X-9638
152-BU
152-BU
152-BU
200-BK
119-PK
119-PK
H
L
B B
P
W
W
P
B
503-BR
B
L
W
H
P
B
507-WH
119-PK
113-OR
A513-PK
119-PK
592-BU
118-GY
A513-PK
506-PU
578-BU
507-WH
575-YL
577-PU
576-PK
152-BU
101-RD
112-PU-10
601-GY
118-GY
118-GY
118-GY
HOLDER AS. 4K-5122
10A FUSE 3K-8782
A
584-YL
A
584-YL
200-BK-10
200-BK
200-BK
L19
200-BK-10
L101
L19
L19L101
L5
L5
L20
L20
L21
L18
L18
L18
L18
L7
L7
L7 L7
L7
200-BK-8
L101
200-BK
200-BK
FRONT LOWER
WIPER SW
3T-6655
118-GY
152-BU
119-PK
141-PK
151-GN
108-RD
144-RD
CAB SWITCH AND FUSE PANEL
A503-PK
A506-OR
584-YL
2
151-GN
5
1
584-YL
601-GY
3
4
A504-GN
6
A507-YL
200-BK
604-OR
130-RD
200-BK-8
112-PU-10
113-OR
A513-PK
507-WH
578-BU
506-PU
152-BU
576-PK
577-PU
575-YL
101-RD
GND
PARK
B+
200-BK
141-PK
601-GY
101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL
FRONT UPPER
WIPER SW
3T-6655
144-RD
603-PK
BEACON SW
9X-9639
101-RD
152-BU
4
CAB
GROUND
FRONT LOWER
WIPER
9X-3392
576-PK
152-BU
575-YL
577-PU
501-GN
118-GY
500-BR
502-OR
108-RD
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU
GN
GY
BR
OR
4
2
3
1
HI
LO
MOTOR
°T
BK
200-BK
GND
PARK
B+
GN
GY
BR
OR
4
2
3
1
HI
LO
MOTOR
°T
BK
113-OR
FRONT
FRAME
UPPER WIPER/WASHER
LOWER WIPER/WASHER
REAR WIPER/WASHER
FRONT DEFROSTER
REAR DEFROSTER
BEACON
DOME LAMP
10A
10A
10A
10A
10A
10A
10A
601-GY
200-BK
B
6
L
H
4
3
119-PK
200-BK
502-OR
601-GY
200-BK
1
5
112-PU
112-PU
112-PU
112-PU
592-BU
112-PU
101-RD
32
501-GN
FRONT UPPER
WIPER
9X-3392
500-BR
2
L71
A
A
K
K
K
MMM
MMM
L
L
KK
A
K
K
L
101-RD-14
101-RD-14
113-OR
A513-PK
101-RD-14 200-BK
200-BK
REAR
WIPER SW
3T-6655
200-BK
200-BK
C
B
A
1
2
1
2
2
1
3
7
6
5
4
3
2
1
615-YL
615-YL
200-BK
CAB FLOOD
LAMP
9X-6775
CAB FLOOD
LAMP
9X-6775
200-BK
615-YL
615-YL
200-BK
617-BR
605-YL
PPPPPP
200-BK
617-BR
605-YL
FRONT
CLEARANCE
200-BK
617-BR
605-YL
P
SIDE
TURN
REAR
CLEARANCE
BLADE
CUSHION
SOLENOIDS
2A-6469
570-BU
200-BK
T
GN
GN
T
T
K
619-GN
619-GN
611-PU
GN
GN
611-PU
617-BR
114-RD
322-GY
L6
L10
L10
L10
OPERATOR STATION
FFF
CCC
AAA
CIRCUIT GROUPING
DESIGNATION
L53
200-BK
200-BK
A
C
E
F
G
H
J
K
L53
L
N
P
U
HARNESS AS.
609-YL 609-YL
609-YL
K
FORWARD
HORN
SOLENOID
7T-9074
570-BU
200-BK
L#
CC
A
A
P
A
A
P
605-YL
200-BK
611-PU
619-GN
3E-7586 HI/LOW/POS/TURN LAMP
STD, 3E-7587 ATCH
6
3
4
BK-18
YL-18
WH-18
RD-18
AA
CC
EE
HH
619-GN
611-PU
606-GY
BU-18
570-BU
200-BK
NOTECHG
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
LOC
PART NO.IDENT
BLUE
GREEN
BU
GN
RD
WH
OR
YL
PK
BK
BLADE, SPADE, RING,
OR SCREW TERMINAL
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
ELECTRICAL CONNECTION
1
2
615-YL
615-YL
5
1
2
1
2
606-GY
605-YL
611-PU
619-GN
200-BK
CONNECTOR
SYMBOL DESCRIPTION
BROWN
PURPLE
GRAY
BLACK
COLORABBREV
PINK
200-BK
YELLOW
V
X
X
Y
KK
SIDE TURN/CLEARANCE LAMP
117-8318
ORANGE
WHITE
RED
BR
PU
GY
609-YL
200-BK
1
2
RD
RD
570-BU
LEVEL
618-YL
200-BK
618-YL
617-BR
BLADE
FLOOD
LAMP
9X-6775
PP
C
B
A
1
2
3
2
1
3
4
1
2
1
2
615-YL
200-BK
CAB FLOOD
LAMP
9X-6775
CAB FLOOD
LAMP
9X-6775
200-BK
615-YL
200-BK
618-YL
606-GY
RRR
RRR
A
NOTE G: DISCONNECT HARNESS CCC AND MATE HARNESS NNN
ROADING HARNESS.
L102
NNN
WWW
VVV
XXX
TTT
EEEE
UUU
L59
T
RRR
NOTE D: THE FOLLOWING WIRES MUST BE TWISTED
AT LEAST 1 TURN / 25 MILLIMETERS:
710-GN & 202-BK; 892-BR & 893-GN.
618-YL
200-BK
606-GY
SIDE TURN/CLEARANCE LAMP
117-8318
L71
K
K
618-YL
606-GY
200-BK
611-PU
619-GN
3E-7586 HI/LOW/POS/TURN LAMP
STD, 3E-7587 ATCH
6
3
4
BK-18
YL-18
WH-18
RD-18
BU-18
5
1
2
BRAKE AIR SW
3E-2033
BK-18
BK-18
A
408-WH
488-WH
439-YL
113-OR
NOTE F: ITEMS TO BE FURNISHED BY CUSTOMER
A
3
A
BK-18
BK-18
BRAKE AIR SW
3E-2033
2
PPP
L15
L7
L7
L6
L6
L5
L5
4
1
MMM
LLL
200-BK
200-BK
200-BK
KKK
JJJ
HHH
511-BR
512-GN
WH-18
+
-
K
LL
NN
117-4472
117-4469
8Y-9603
8X-9440
00
00
01
04
(AIH RELAY TO BUS BAR)
(AIH RELAY TO AIH)
(START MTR TO ENGINE)
(HORN SWITCH)
215
216
221
143
A
P
WIRE AS.
200-BK
200-BK
200-BK
CABLE AS.
REAR
CLEARANCE
K
A
SIDE
TURN
A
CCA
WH-18
3T-3157
3T-3158
3T-3159
3T-3278
6D-4161
TERMINAL
SOCKET
SPRING
BOOT
CONTACT
CENTERSHIFT
SOLENOID
8T-8808
1
2
F775-BU
200-BK
GN
GN
NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
NOTE J: USE 9X-9628 SWITCH WITH START
AID ATTACHMENT.
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
THIS IS THE SCHEMATIC FOR THE 120H ES
UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE
AND XMSN SHIFTER IN NEUTRAL
200-BK
200-BK
FRONT
CLEARANCE
6R
5R
4R
3R
2R
1R
8F
7F
6F
5F
4F
3F
2F
1F
N
PARK
STOP LAMP
SW
2M-9346
RR
TT
UU
VV
XX
YY
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
RADIO SHOULD BE SIZE 10 AWG
WH-18
CENTERSHIFT
INDICATOR SW
3E-9367
130-RD
604-OR
408-WH
201-BK
TRANSMISSION SHIFT LEVER LOGIC TABLE:
NOTE H:
TO
GND
RIGHT SPEAKER
6T-7695
NOTE C:
24V OUTPUTS
NEU
SOL
RET8
W/
AWD
76
SOLENOIDS
D
HPGEAR 5
B
U43
S
T2
609-YL
200-BK
OPERATOR STATION
1
WH-18
1
2
BLADE
FLOOD
LAMP
9X-6775
2
1
2
1
2
1
2
4
3
2
1
3
1
8
6
7
2
8
2
3
4
1
5
7
6
6
1
2
1
2
C
B
A
1
7
2
1
4
5
3
5
1
4
3
C
1
B
A
2
2
1
2
L69
200-BK
608-GN
C
301-BU
302-OR
101-RD-4
RESISTOR
6T-2217
201-BK
405-GY
BK-18
BK-18
413-BR
FUEL
SW
115-7103
406-PU
201-BK
200-BK
200-BK
°T
608-GN
200-BK
200-BK
2
207-BK
203-BK
RD-00
RD-00
1
301-BU
200-BK
795-YL
BK-00
2
1
450-YL
202-BK
2
1
WH-18
BK-18
REAR
FRAME
ENGINE
OIL SW
9X-0378
T°
311-WH
310-PU
1
2
COOLANT SW
8C-3569
BK-18
BK-18
START AID
SOLENOID
9G-4365
FUEL LEVEL
SENDER
120-9588
PK-18
BK-18
447-PK
200-BK
°T
1
2
ENGINE SPEED
SENSOR
3E-7886
COOLANT TEMP
SWITCH
8T-9793
COOLANT TEMP
SENDER
4W-9972
STARTER
106-8555
AIR CONDITIONER
CLUTCH SOL
101-1759
1
2
921-WH
903-GY
921-WH
902-BR
2
1
SOL 8
SOL 7
1
2
127-0574
NNN
NOTE F AND G
127-0574
441-OR
DISCONNECT SW
7N-0718
BK-00
ENGINE
200-BK-4
BK-00
BK-00
12V BATTERY
9X-9721 (1000 CCA)
G S
MTR BAT
MOTOR
NEG
POS
NEG POS
608-GN
200-BK
REAR FLOOD
LAMP
9X-6775
200-BK-2
311-WH
BUSS BAR
124-5814
XXX
AIH
RELAY
3E-7279
L50
KKK
G
1
2
1
3
2
L50
TURN LAMP
7X-6066
STOP/TAIL
LAMP
130-3452
RD
BK
606-GY
200-BK
RD
WH
BK
604-OR
618-YL
200-BK
WWW
RD-00
T
S
160-PU-4
160-PU-4
C
C
200-BK
INCHING PEDAL
(TRANSMISSION)
PRESSURE SW
111-7088
CCC
CCC
BK-18
BK-18
F
BK
RD
L2
L2
200-BK
202-BK
758-GN
758-GN
202-BK
326-RD
326-RD
BR
WH
AAA
AAA
AAA
AAA
AAA
AAA
597-PU
522-WH
795-YL
795-YL
597-PU
441-OR
413-BR
406-PU
405-GY
450-YL
202-BK
L9
201-BK
201-BK
AAA
AAA
AAA
AAA
AAA
201-BK
311-WH
AAA
AAA
AAA
--------
NOTE F
522-WH
STOP/TAIL/TURN LAMP
200-BK
Y310-PU
310-PU
311-WH
Y
200-BK
105-RD
AAA
C
C
C
200-BK
727-GN
462-YL
105-RD
522-WH
597-PU
795-YL
202-BK
450-YL
406-PU
441-OR
201-BK
200-BK
447-PK
608-GN
403-GN
306-GN
310-PU
308-YL
405-GY
SHUTDOWN
SOLENOID
8C-3663
200-BK
AIR INTAKE
HEATER
107-9652
160-PU
334-BU
BK-18
BK-18
101-RD-4
VVV
TTT
TTT
200-BK
200-BK-10
VVV
200-BK
606-GY
12V BATTERY
9X-9721 (1000 CCA)
L9
L51
L69
L48
200-BK
200-BK
OR-18
BK-18
YL-18
G865-BU
L63
L63
L63
L63
L51
L62
L68L68
200-BK
L52
L52
L49
L49
L49
L49
L48
L48
202-BK
G460-GNG460-GN
202-BK
200-BK
G865-BU
101-RD
200-BK
V V F
TRANSMISSION
OIL TEMP SW
136-2632
SIGNAL
GROUND
GN
GN
GN
GN
V+
L52
L60
L57
L54
L55
L56
PP
3E-9169 DIODE AS.
REAR
FRAME
XXX
200-BK
AAA
DUAL HORSEPOWER
SOLENOID
111-0570
513-OR
618-YL
SOCKET AS.
9R-7941
101-RD-4
727-GN
1
TRANS SPD SENDER
104-6387
710-GN
2
3
200-BK
200-BK
AAA
202-BK
BK-18
WH-18
BK
V EEEE
1
2
710-GN AND
202-BK ARE
TWISTED
PAIR
NOTE D
202-BK
710-GN
RD-18
BK-18
BK
L11
LL
UU
UU
604-OR
Y
200-BK
1
200-BK
2
WW
HH
JJJ
YHH
LLL
LLL
RR
KKK
RRTT
TT
RD-00
WWW
201-BK
RD-0
V
1
2
413-BR
N
N
304-WH-10
L11
AAA
462-YL
GN
GN
BK
BK
PP
PP
BU-18
START AID
ATTACHMENT
GN
GN
2
1
8
7
6
9
5
4
3
2
10
1
2
1
5
4
1
2
6
1
2
3
4
8
5
7
2
2
5
3
4
1
7
2
1
3
2
1
1
1
2
1
2
6
1
2
3
4
200-BK
608-GN
608-GN
PK-18
BR-18
BK-18
BU-18
PU-18
OR-18
WH-18
STEER SW
ALTERNATOR
RD-18
YL-18
GROUND
1
2
9
6
8
4
5
3
7
+ BATTERY
KEY SW
GN-18
GY-18
STEERING
MOTOR
117-3915
STEERING
3E-5184
RD-0RD-0
MOTOR
5
16
17
3
7
2
9
1
12
8
6
4
13
10
11
15
18
19
20
14
109-RD-10
122-BU-14
200-BK
1
2
BK-22
BK-22
AIR DRYER
8W-3087
MOTOR RELAY
OPR PANEL
605-YL
604-OR
617-BR
606-GY
306-GN
310-PU
311-WH
203-BK
207-BK
302-OR
109-RD
101-RD
112-PU
308-YL
306-GN
304-WH
112-PU
112-PU-4
304-WH-10
200-BK
556-WH
101-RD
101-RD-4
DIFFERENTIAL
UNLOCK SOLENOID
7T-9073
200-BK-4
200-BK
136-GN
308-YL
200-BK
200-BK
728-BU
403-GN
903-GY
ALTERNATOR
BREAKER
9S-0174 STD
9S-4693 ATCH
902-BR
80A
901-WH
921-WH
900-PU
755-OR
754-BU
101-RD
752-YL
200-BK
921-WH
751-GN
403-GN
109-RD-4
109-RD
727-GN
417-GY
1
2
200-BK
617-BR
921-WH
901-WH
921-WH
900-PU
15 14 13 12 11 10 9 8 7
6
5 4
3 2
1
15 14 13 12 11 10 9 8 7
6
5 4
3 2
1
921-WH
755-OR
921-WH
754-BU
921-WH
752-YL
921-WH
751-GN
1
2
RD
BK
SOL 4
SOL 3
2
1
1
2
2
1
SOL 2
SOL 6
F
E
D
C
B
A
F
E
D
C
B
A
SOL 5
SOL 1
1
2
2
NOTE G
1
NNN
127-0574
127-0574
127-0574
127-0574
127-0574
127-0574
604-OR
617-BR
308-YL
308-YL
200-BK
ALTERNATOR
100-5047 50A STD
3E-7577 75A ATCH
MAIN
RELAY
101-7740
START
RELAY
3E-7279
60A
109-RD-4
304-WH
GN
GN
200-BK
ALT
+
R
200-BK
G
S
T
1
2
604-OR
617-BR
200-BK
RD
WH
BK
1
3
2
605-YL
200-BK
RD
BK
STOP/TAIL
LAMP
130-3452
TURN LAMP
7X-6066
CCC
CCC
606-GY
200-BK
618-YL
617-BR
604-OR
605-YL
CCC
CCC
BACKUP
ALARM
3T-1815
606-GY
200-BK
200-BK
604-OR
200-BK
618-YL
321-BR
200-BK
CCC
E
321-BR
200-BK
321-BR
L48
REAR FLOOD LAMP
9X-6775
462-YL
727-GN
200-BK
WW
YY
AAA
AAA
AAA
L8
L8
L8
L8
L2
L50
L50
L1
L1
STOP
TAIL
TURN
326-RD
200-BK-10
301-BU-10
STOP/TAIL/TURN LAMP
--------
NOTE F
AAA
NNN
200-BK
321-BR
200-BK
311-WH
301-BU-10
311-WH
109-RD
112-PU
EE
308-YL
306-GN
304-WH
101-RD
310-PU
308-YL
Y
310-PU
308-YL
306-GN
Y
311-WH
105-8827
Y
C
112-PU-4
Y C
160-PU
334-BU
GGG
C
403-GN
200-BK
728-BU
136-GN
308-YL
BK-0
L69
L69
L69
L62
L62
L62
L68
L68
L9
L9
NNN
NOTE F AND G
L48
200-BK
L46
L46
L51 L51
L51
Y
AAA
AAA
START
GND
STOP
200-BK
LICENSE PLATE
LAMP
--------
NOTE F
200-BK
606-GY
618-YL
12V RADIO
(EUROPEAN VERSION)
135-5946
Y
200-BK-10
176-OR-14
Y
176-OR-14
6
Y
ANTENNA
9W-3072
CABLE AS.
9X-3073
B+ MEMORY
B+
GROUND
+ LH SPEAKER
- LH SPEAKER
+ RH SPEAKER
- RH SPEAKER
ANTENNA
GN
GN
GN
GN
GN
GN
GN
606-GY
GN
GN
GN
PP
417-GY
24V TO 12V CONVERTER
3E-8646
IGNITION
12V OUT
GROUND
24V IN
LOCALIZED
GROUND
STUD
GN
618-YL
617-BR
727-GN
GN
STEERING
RELAY
3E-0154
604-OR
605-YL
101-RD-4
604-OR
105-RD
Y
Y
Y Y
Y
Y
109-RD-4
AAA
AAA
109-RD-4
200-BK
GGG
GGG
XX
XX
YY
Y
F
N
N
N
N
E
E
HH
JJJ
N
N
E
CCC
STARTING AND CHARGING
DIAGNOSTIC CONNECTOR
200-BK
WH
BR
RD
BK 200-BK
605-YL
618-YL
113-OR
(NOTE E)
N
200-BK
609-YL
SEC STEER
SEC STEER
SEC STER
TO HARNESS E WHEN ADDING CUSTOMER SUPPLIED
GGG
101-8181
115-9448
116-2869
4E-8715
115-4599
--------
136-3153
115-9453
101-8188
115-9451
115-9450
101-8192
101-8196
101-8185
03
01
01
00
02
00
00
02
00
00
01
01
01
(CAB FUSE PANEL)
(RADIATOR GRILL)
(ENGINE)
(CONDENSER JUMPER)
(EEC SOCKET)
(CUSTOMER ROADING HARN.)
(TOS)
(CAB FLOOD LAMP BKR)
(BLADE CUSHION)
(RIGHT SIDE TURN LAMP)
(LEFT SIDE TURN LAMP)
(REAR FLOOD LAMP)
(LEFT TAIL LAMP BREAKER)
(SECONDARY STEERING)
183
203
220
155
231
145
NOTE F
202
275 ATCH
120 ATCH
272 ATCH
273 ATCH
205 ATCH
142
260
WW
124-2802
108-5747
1S-2342
110-6399
111-0871
5T-1553
115-8547
061-7661
8X-9618
101-8204
115-5321
115-5322
00
00
02
01
00
01
00
03
01
01
00
00
(START MTR TO BUS BAR)
(AIH TO ENG GND)
(GND-F FRAME TO CAB)
(DISCONNECT SW TO GND)
(POS BAT TO START MTR)
(NEG BAT/DISCONNECT SW)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(STEERING MTR TO GND)
(STR RELAY TO STR MTR)
(STR MTR/SEC STEER REL)
218
217
105
212
210
211
213
214
204
262
263
261
SECONDARY
SECONDARY
ARC SUPPRESSOR
SECONDARY
GAUGES
GAUGEGAUGE
M
115-9367
116-2868
115-9426
137-1718
137-1721
101-8161
115-9430
115-9432
115-9433
137-1120
115-9439
116-2306
115-9446
101-8190
112-0829
101-8193
104-8588
124-1429
124-1429
116-2867
115-9436
05
00
00
01
00
02
08
01
00
02
01
01
00
02
02
03
02
00
00
00
03
(PLATFORM)
(R FRAME-ENGINE)
(R FRAME-TAIL)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
(CAB-FRONT)
(SW PANEL)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(XSMN CONSOLE-SWITCHES)
(HEADLAMP BREAKER)
(BLADE FLOOD LAMP)
(2-WAY RADIO CONVERTER)
(REAR FLOOD LMP-FUEL TNK)
(TRANS SPEED SENDER)
(CONDITIONER GP-B)
(HEATER GP)
(FUEL TANK)
(GAUGE CONSOLE)
120
200
201
202
170
182
140
181
180
270
100
171
141
106 ATCH
208 ATCH
206 ATCH
271
150 ATCH
154 ATCH
230
160
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE
TO MACHINE STRUCTURE
488-WH
201-BK
MOTOR GRADER (146-0787 CHG 00)
ACTION ALARM
E27228
ELECTRONIC MONITORING
SYSTEM (EMS) 9X-7801
TRANSMISSION SOLENOIDS (8)
127-0574
CONN 2
CONN 3
CONN 1
CONN 4
CONN 5
Y
Y
CONN 6a
CONN 6b
STARTING/CHARGING
ANALYZER WITHOUT
CONNECT CONN 6a TO
CONN 6b WHEN USING
CONN 10
CONN 11
CONN 12
CONN 17
CONN 13
CONN 14
CONN 15
CONN 18
CONN 19
CONN 16
CONN 7
CONN 9
CONN 30
CONN 8
CONN 65
K
CONN 27
CONN 25
CONN 24
CONN 23
CONN 22
CONN 21
CONN 20
CONN 39
CONN 38
CONN 33
CONN 31
CONN 32
CONN 35
CONN 34
CONN 36
CONN 37
CONN 29
CONN 26b
CONN 26a
CONN 26a MATES TO CONN 26b
CONN 26a MATES TO CONN 26c
CONN 26c
CONN 42
CONN 45
CONN 44
CONN 58
CONN 57
CONN 56
CONN 55
CONN 43
CONN 54
CONN 53
CONN 52
CONN 51
CONN 41
CONN 46
CONN 47
CONN 48
CONN 40
CONN 50
Han
CONN 59
CONN 60
CONN 61
CONN 49
CONN 64
CONN 63
CONN 62
STOP
TAIL
TURN