797 TRUCK FRONT ENGINE CONTROL ELECTRICAL CIRCUIT

RENR2689

November 2000

797 Truck

Front Engine Control Electrical Circuit

5YW1-UP

©2000 Caterpillar

All Rights Reserved

Printed in U.S.A.

R726-P119 PU-16

R726-P118 PU-16

R728-P116 BR-16

R728-P115 BR-16

R730-P113 GY-16

R730-P112 GY-16

R727-P127 YL-16

R727-P128 YL-16

R729-P130 GN-16

R729-P131 GN-16

R731-P133 OR-16

R731-P134 OR-16

R731-P135 OR-16

R729-P132 GN-16

R727-P129 YL-16

R726-P120 PU-16

R728-P117 BR-16

R730-P114 GY-16

R701-P111 GY-16

R703-P110 BR-16

R705-P109 YL-16

R707-P108 PU-16

R709-P107 OR-16

R711-P106 PU-16

R702-P121 PU-16

R704-P122 GN-16

R706-P123 GY-16

R708-P124 BR-16

R710-P125 GY-16

R712-P126 BR-16

FRONT ENG RECEPT 1

9X0352

FRONT ENG RECEPT 3

9X0352

FRONT ENG RECEPT 5

9X0352

FRONT ENG RECEPT 7

9X0352

FRONT ENG RECEPT 9

9X0352

FRONT ENG RECEPT 11

9X0352

FRONT ENG RECEPT 2

9X0352

FRONT ENG RECEPT 4

9X0352

FRONT ENG RECEPT 6

9X0352

FRONT ENG RECEPT 8

9X0352

FRONT ENG RECEPT 10

9X0352

FRONT ENG RECEPT 12

9X0352

1

2

P-C35

3E3361

1

2

P-C36

3E3361

1

2

P-C37

3E3361

1

2

P-C38

3E3361

1

2

P-C39

3E3361

1

2

P-C40

3E3361

1

2

P-C41

3E3361

1

2

P-C42

3E3361

1

2

P-C43

3E3361

1

2

P-C44

3E3361

1

2

P-C45

3E3361

1

2

P-C46

3E3361

BR

BR

FRONT ENG CYL HEAD SOL 1

1379881

BR

BR

FRONT ENG CYL HEAD SOL 3

1379881

BR

BR

FRONT ENG CYL HEAD SOL 5

1379881

BR

BR

FRONT ENG CYL HEAD SOL 7

1379881

BR

BR

FRONT ENG CYL HEAD SOL 9

1379881

BR

BR

FRONT ENG CYL HEAD SOL 11

1379881

BR

BR

FRONT ENG CYL HEAD SOL 2

1379881

BR

BR

FRONT ENG CYL HEAD SOL 4

1379881

BR

BR

FRONT ENG CYL HEAD SOL 6

1379881

BR

BR

FRONT ENG CYL HEAD SOL 10

1379881

BR

BR

FRONT ENG CYL HEAD SOL 12

1379881

BR

BR

FRONT ENG CYL HEAD SOL 8

1379881

892-P4 BR-18

893-P3 GN-18

E793-P21 BU-18

E794-P20 YL-18

R998-P47 BR-16

X998-P49 BR-16

X998-P46 BR-16

150-P2 OR-14

150-P1 OR-14

113-P5 OR-14

R998-P14 BR-16

R998-P60 BR-16

R998-P61 BR-16

R998-P58 BR-16

R998-P62 BR-16

R998-P63 BR-16

R800-P66 OR-18

R800-P65 OR-18

R800-P12 OR-18

R993-P68 BR-16

R993-P71 BR-16

R993-P76 BR-16

R993-P79 BR-16

R993-P82 BR-16

R993-P85 BR-16

R993-P88 BR-16

R993-P91 BR-16

R997-P67 OR-16

R997-P70 OR-16

R997-P75 OR-16

R997-P78 OR-16

R997-P81 OR-16

R997-P84 OR-16

R997-P87 OR-16

R997-P90 OR-16

229-P104 BK-16

229-P105 BK-16

R719-P101 BR-18

R725-P102 WH-18

R915-P99 YL-18

R799-P98 BR-18

R995-P69 BU-18

R814-P72 PK-18

R804-P74 GY-18

R747-P77 GY-18

R746-P80 PK-18

R795-P83 YL-18

R994-P86 GY-18

R796-P89 GN-18

R751-P92 YL-18

R996-P156 GN-18

R999-P157 WH-18

R798-P93 PK-18

R797-P94 WH-18

R810-P9 BR-16

R807-P15 WH-16

R731-P135 OR-16

R729-P132 GN-16

R727-P129 YL-16

R726-P120 PU-16

R728-P117 BR-16

R730-P114 GY-16

R701-P111 GY-16

R703-P110 BR-16

R705-P109 YL-16

R707-P108 PU-16

R709-P107 OR-16

R711-P106 PU-16

R702-P121 PU-16

R704-P122 GN-16

R706-P123 GY-16

R708-P124 BR-16

R710-P125 GY-16

R712-P126 BR-16

R803-P73 GY-18

R914-P51 OR-16

X999-P6 GN-18

R918-P17 GN-16

R919-P18 OR-16

892-P36 BR-18

893-P39 GN-18

E793-P42 BU-18

E794-P45 YL-18

150-P53 OR-14

150-P52 OR-14

113-P56 OR-14

R998-P64 BR-16

R800-P138 OR-18

R993-P140 BR-16

R997-P142 OR-16

F711-P146 GN-16

F712-P148 GY-16

A234-P150 BK-16

R723-P151 PK-18

R724-P152 PU-18

229-P104 BK-16

229-P105 BK-16

R719-P101 BR-18

R725-P102 WH-18

R915-P99 YL-18

R799-P98 BR-18

R995-P69 BU-18

R814-P72 PK-18

R804-P74 GY-18

R747-P77 GY-18

R746-P80 PK-18

R795-P83 YL-18

R994-P86 GY-18

R796-P89 GN-18

R751-P92 YL-18

R996-P156 GN-18

R999-P157 WH-18

R798-P93 PK-18

R797-P94 WH-18

R810-P9 BR-16

R807-P15 WH-16

R731-P135 OR-16

R729-P132 GN-16

R727-P129 YL-16

R726-P120 PU-16

R728-P117 BR-16

R730-P114 GY-16

R701-P111 GY-16

R703-P110 BR-16

R705-P109 YL-16

R707-P108 PU-16

R709-P107 OR-16

R711-P106 PU-16

R702-P121 PU-16

R704-P122 GN-16

R706-P123 GY-16

R708-P124 BR-16

R710-P125 GY-16

R712-P126 BR-16

R803-P73 GY-18

R914-P51 OR-16

X999-P96 GN-18

R918-P17 GN-16

R919-P18 OR-16

INJECTOR 5 SOL

AFTERCOOLER TEMP SENSOR

ENG OIL PRESS SEN FILTERED

UNUSED

GND LEVEL SHUTDOWN (N/O)

CAN LINK -

FUEL FILTER SW

+BATTERY

MASTER ENG 1 SPEED SENSOR

-BATTERY

UNUSED

INJECTOR 1 SOL

INJECTOR 2 SOL

OIL PRESS SNSR UNFILTERED

ANALOG SNSR POWER +5V

DIGITAL SNSR POWER +8V

WASTEGATE SOLENOID

ATMOSPHERIC PRESS SENSOR

RH TURBO EXH TEMP SNSR

UNUSED

KEY SWITCH ON

START AID HOLD RELAY 1

CAT DATA LINK -

TIMING CAL -

UNUSED

INJECTOR 5 &7 SOL RETURN

INJECTOR 3 SOL

INJECTOR 4 SOL

INJECTOR 6 SOL

PWM RETURN 1 &2

UNUSED

INJECTOR 1 &3 SOL RETURN

INJECTOR 2 &4 SOL RETURN

UNUSED

INJECTOR 12 SOL

UNUSED

UNUSED

UNUSED

THROTTLE SIGNAL

INJECTOR 6 &8 SOL RETURN

CAN LINK +

UNUSED

LH TURBO EXH TEMP SENSOR

UNUSED

RH TURBO EXH PRESS SENSOR

CAT DATA LINK +

ATA DATA LINK -

ATA DATA LINK +

CRANKCASE PRESS SENSOR

GND LEVEL SHUTDOWN (N/C)

ENGINE SPEED/TIMING SENSOR

+V TIMING

DIGITAL SENSOR RETURN

COOLANT TEMP SENSOR

TURBO OUTLET PRESS SENSOR

J1939 SHIELD GROUND (CAN)

ANALOG SENSOR RETURN

FRONT ENGINE ECM

1328900

-BATTERY

UNUSED

TIMING CAL +

UNUSED

UNUSED

ENG OIL VERY LOW SW

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

UNUSED

+BATTERY

START AID PULL IN RELAY 1

OIL RENEWAL SOL

INJECTOR 10 SOL

INJECTOR 8 SOL

INJECTOR 9 &11 SOL RETURN

INJECTOR 11 SOL

INJECTOR 10 &12 SOL RETURN

WASTEGATE RETURN

INJECTOR 9 SOL

INJECTOR 7 SOL

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

P-C3

1010204

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

P-C4

1010205

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

T998-AL6 BR-16

T919-AL5 YL-16

T918-AL4 BU-16

R998-P47 BR-16

T918-P8 BU-16

T919-P10 YL-16

R918-AL57 GN-16

R998-AL62 BR-16

R919-AL63 OR-16

T998-P13 BR-18

R918-P17 GN-16

R919-P18 OR-16

GROUND LEVEL SHUTDOWN SW

1702512

4

1

5

2

3

6

AL-C7

1552273

1

2

3

4

5

6

P-C12

3E3382

1

2

3

4

5

6

CONN 77

1

2

AL-C14

1552273

3

4

5

6

892-P4 BR-18 892-P36 BR-18

892-P34 BR-18

893-P3 GN-18

893-P37 GN-18

893-P39 GN-18

E793-P21 BU-18

E793-P40 BU-18

E793-P42 BU-18

E794-P20 YL-18

E794-P43 YL-18

E794-P45 YL-18

R998-P47 BR-16

X998-P49 BR-16

X998-P46 BR-16

150-P2 OR-14

150-P1 OR-14

150-P53 OR-14

150-P52 OR-14

113-P5 OR-14

113-P55 OR-14

113-P56 OR-14

R998-P64 BR-16R998-P14 BR-16

R998-P60 BR-16

R998-P61 BR-16

R998-P58 BR-16

R998-P62 BR-16

R998-P63 BR-16

R800-P138 OR-18

R800-P66 OR-18

R800-P65 OR-18

R800-P12 OR-18

R993-P140 BR-16

R993-P68 BR-16

R993-P71 BR-16

R993-P76 BR-16

R993-P79 BR-16

R993-P82 BR-16

R993-P85 BR-16

R993-P88 BR-16

R993-P91 BR-16

R997-P142 OR-16R997-P67 OR-16

R997-P70 OR-16

R997-P75 OR-16

R997-P78 OR-16

R997-P81 OR-16

R997-P84 OR-16

R997-P87 OR-16

R997-P90 OR-16

X998-P48 BR-18

F711-P146 GN-16

F712-P148 GY-16

A234-P150 BK-16

R723-P151 PK-18

R724-P152 PU-18

TIMIMG CAL

229-P104 BK-16

229-P105 BK-16

R719-P101 BR-18

R725-P102 WH-18

R915-P99 YL-18

R799-P98 BR-18

R995-P69 BU-18

R814-P72 PK-18

R804-P74 GY-18

R747-P77 GY-18

R746-P80 PK-18

R795-P83 YL-18

R994-P86 GY-18

R796-P89 GN-18

R751-P92 YL-18

R996-P156 GN-18

R999-P157 WH-18

R798-P93 PK-18

R797-P94 WH-18

R810-P9 BR-16

R807-P15 WH-16

R731-P135 OR-16

R729-P132 GN-16

R727-P129 YL-16

R726-P120 PU-16

R728-P117 BR-16

R730-P114 GY-16

R701-P111 GY-16

R703-P110 BR-16

R705-P109 YL-16

R707-P108 PU-16

R709-P107 OR-16

R711-P106 PU-16

R702-P121 PU-16

R704-P122 GN-16

R706-P123 GY-16

R708-P124 BR-16

R710-P125 GY-16

R712-P126 BR-16

R803-P73 GY-18

F711-PF1 GN-16

F712-PF2 GY-16

A234-PF3 BK-16

R914-P51 OR-16

X999-P6 GN-18 X999-P96 GN-18

X999-P7 GN-18

F711-PF4 GN-16

F712-PF5 GY-16

A234-PF6 BK-16

A234-PF9 BK-16

F712-PF8 GY-16

F711-PF7 GN-16

R918-P17 GN-16

R919-P18 OR-16

P-C9

3E3370

A

B

C

1

2

P-C10

3E3361

PF-C1

3E3367

A

B

C

CONN 69

CONN 70

R998-P58 BR-16

R998-P62 BR-16

R998-P63 BR-16

R800-P66 OR-18

R800-P65 OR-18

R993-P68 BR-16

R993-P71 BR-16

R993-P76 BR-16

R993-P79 BR-16

R993-P82 BR-16

R993-P85 BR-16

R993-P88 BR-16

R993-P91 BR-16

R997-P67 OR-16

R997-P70 OR-16

R997-P75 OR-16

R997-P78 OR-16

R997-P81 OR-16

R997-P84 OR-16

R997-P87 OR-16

R997-P90 OR-16

R995-P69 BU-18

R814-P72 PK-18

R804-P74 GY-18

R747-P77 GY-18

R746-P80 PK-18

R795-P83 YL-18

R994-P86 GY-18

R796-P89 GN-18

R751-P92 YL-18

R996-P156 GN-18

R999-P157 WH-18

R798-P93 PK-18

R797-P94 WH-18

R803-P73 GY-18

OR

BK

GROUND

VS

SIGNAL

WH

FRONT ENG COOLANT TEMP SNSR

1022240

OR

BK

GROUND

VS

SIGNAL

WH

FRONT ENG AFTERCOOLER TEMP SENSOR

1022240

OR-18

YL-18

GROUND

VS

SIGNAL

GN-18

FRONT ENG TURBO INLET PRESS SNSR

1619926

OR

BK

GROUND

VS

SIGNAL

WH

FRONT ENG LH TURBO EXH TEMP SNSR

1094367

OR

BK

GROUND

VS

SIGNAL

WH

FRONT ENG RH TURBO EXH TEMP SNSR

1094367

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

FRONT ENG ATMOSPHIRIC PRESS SENSOR

1619926

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

FRONT ENG CRANKCASE PRESS SENSOR

1619926

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

FRONT ENG TURBO OUTLET PRESS SENSOR

(BOOST)

1619929

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

FRONT ENG UNFILTERED OIL PRESS SNSR

1619931

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

FRONT ENG FILTERED OIL PRESS SNSR

1619931

OR-18

YL-18

GROUND

+12V

SIGNAL

WH-18

FRONT ENG SPEED TIMING SENSOR

1296628

FRONT ENG WASTEGATE PROP SOL

1094591

RD-16

RD-16

P-C13

1042921

A

B

C

P-C14

3E3370

A

B

C

P-C15

1042921

A

B

C

P-C16

1042921

A

B

C

P-C17

3E3370

A

B

C

P-C18

3E3370

A

B

C

P-C19

3E3370

A

B

C

P-C20

3E3370

A

B

C

P-C21

3E3370

A

B

C

P-C22

1042921

A

B

C

P-C23

3E3370

A

B

C

1

2

P-C24

3E3361

X998-P49 BR-16

X998-P46 BR-16

R998-P60 BR-16

R998-P61 BR-16

229-P104 BK-16

229-P105 BK-16

R719-P101 BR-18

R725-P102 WH-18

R915-P99 YL-18

R799-P98 BR-18

R915-PC1 YL-18

R799-PC2 BR-18

X999-P6 GN-18

X996-P136 GN-18

X412-P97 BU-18

OR-18

BK-18

GROUND

+VS

SIGNAL

WH-18

MASTER FRONT ENG SPEED SNSR

1296628

ENG COOLANT FLOW SW

1383672

BK-18

BK-18

FRONT ENG CONT OIL BURN SOL

1427363

FRONT ENG OIL VERY LOW SW

1232993

BK-18

BK-18

FRONT ENG FUEL FLTR DIFF SW

1445661

BK-18

BK-18

ENGINE BLOCK GND 1

P-C25

3E3370

A

B

C

1

2

P-C26

3E3361

1

2

P-C27

3E3361

1

2

P-C29

3E3361

1

2

P-C30

3E3361

1

2

PC-C1

3E3364

A

B

PC-C2

1231197

893-CN47 GN-18

892-CN49 BR-18

113-CN45 OR-16

E793-CN43 BU-16

E794-CN41 YL-16

150-CN14 RD-14

150-CN15 RD-14

R807-CN28 WH-16

R998-CN26 BR-16

R810-CN21 BR-16

892-P4 BR-18

893-P3 GN-18

E793-P21 BU-18

E794-P20 YL-18

150-P2 OR-14

150-P1 OR-14

113-P5 OR-14

R998-P14 BR-16

R800-P12 OR-18

R810-P9 BR-16

R807-P15 WH-16

R914-P51 OR-16

1

3

5

6

7

10

14

17

20

23

33

34

CN-C4

3E6287

1

3

5

6

7

10

14

17

20

23

33

34

P-C5

1130581

CONN 57

892-CN17 BR-18892-CN50 BR-18

893-CN16 GN-18893-CN48 GN-18

893-CN47 GN-18

892-CN49 BR-18

113-CN18 OR-16

113-CN18 OR-16113-CN46 OR-16

113-CN45 OR-16

E793-CN36 BU-16E793-CN44 BU-16

E793-CN43 BU-16

E794-CN35 YL-16E794-CN42 YL-16

E794-CN41 YL-16

150-CN14 RD-14

150-CN14 RD-14

150-CN15 RD-14

150-CN15 RD-14

HARNESS TAG "6"

1

3

7

CN-C2

9X7147

J-C51

9X7148

CONN 8

RENR2690

RENR2683

RENR2683

RENR2691

RENR2691

RENR2691

RENR2680

40 PIN

RENR2691

RENR2691

RENR2691

RENR2681

RENR2681

RENR2680

RENR2691

RENR2683

RENR2683

RENR2683

RENR2683

RENR2691

40 PIN

RENR2691

RENR2690

RENR2691

150-J268

RD-14

150-J267 RD-14

113-J334 OR-16

10

11

12

JUNCTION BLOCK

J-C87

1153082

21 TERM

21 TERM

101-EK1 RD-10

101-CK1 RD-10

15A

ADEM FRONT BREAKER

6T3643

RENR2680

RENR2680

RENR2680

113-J265 OR-18

113-J266 OR-18

113-J333 OR-16

113-J127 OR-16

113-J374 OR-16

113-J249 OR-16

113-J334 OR-16

113-J387 OR-16

113-J15 OR-16

1

2

3

4

5

6

7

8

9

JUNCTION BLOCK

J-C90

1153082

FRONT ENGINE CONTROL CIRCUIT

RENR2689

797 TRUCK

150-E38 RD-14

150-J269

RD-14

77

E-C1

9X0146

CONN 23

24 PIN

J-C14

7X6222

Media

Number

797 Truck Electrical System

Schematic Titles

RENR2570 797 Truck Electrical System

RENR2680 Power Distribution and Ground Circuits

RENR2681 Starting and Start Aid Circuits

RENR2682 Integrated Brake Control Circuit

RENR2683 Vital Information Management System (VIMS)

RENR2684 Panel Lamp and Miscellaneous Circuits

RENR2685 Washer / Wiper and Turn Signal Circuits

RENR2686 Heater and Air Conditioning Circuits

RENR2687 Chassis Control Circuit

RENR2688 Transmission Control Circuit

RENR2689 Front Engine Control Circuit

RENR2690 Rear Engine Control Circuit

RENR2691 Master Engine Control Circuit

RENR2692 Schematic Tables and Symbol Definitions