966G & 972G SERIES II WHEEL LOADERS ELECTRICAL SYSTEM | CAT Machines Electrical Troubleshooting

Volume 1: Chassis Wiring (Pilot Hydraulics and HMU Steering)

RENR4399-01

October 2001

966G Series II &

Electrical System

AXJ1-UP

AXN1-UP

Wheel Loader

2001 Caterpillar

Printed in U.S.A.

972G Series II

Wire

Number

Wire

Color

Description

Wire

Number

Wire

Color

Description

101 RD BATTERY+ 727 GN SEC STR RELAY COIL+

102 BU RUNNING LAMP PWR 728 BU SEC STR INTER RELAY COIL+

104 YL PRODUCT LINK PWR (SWITCHED) 751 GN CLUTCH 1 REVERSE

106 WH LIFT/TILT POSITION SENSOR PWR 752 YL CLUTCH 2 FORWARD

109 OR ALTERNATOR PWR 754 BU CLUTCH 3 FOURTH

110 GN ENGINE ECM PWR (SWITCHED) 755 OR CLUTCH 4 THIRD

112 PU MAIN RELAY OUTPUT PWR 761 GY LIFT POS SENSOR

114 GN FORWARD HORN PWR 762 YL BUCKET/TILT POS SW

129 BU START AID PWR 779 WH QUICK COUPLER (ENGAGE SOL)

130 GN STOP LAMP/(BACKUP ALARM) PWR A701 GY FUEL INJECTOR CYLINDER 1

136 GN SECONDARY STEERING PWR A702 PU FUEL INJECTOR CYLINDER 2

138 GN PAYLOAD MONITOR SYSTEM PWR A703 BR FUEL INJECTOR CYLINDER 3

150 OR ENGINE ECM PWR (UNSWITCHED) A704 GN FUEL INJECTOR CYLINDER 4

170 YL PRODUCT LINK PWR (UNSWITCHED) A705 BU FUEL INJECOTR CYLINDER 5

174 PK UNSWITCHED BUSS PWR A706 GY FUEL INJECTOR CYLINDER 6

175 PK HOOD MOTOR PWR A746 PK TURBO OUTLET PRESSURE

177 OR MAIN CIRCUIT BREAKER PWR A747 GY ATMOSPHERIC PRESSURE

199 OR HOOD CONTROL PWR A751 YL AFTER COOLER TEMPERATURE

F713 OR TURBO INLET PRESS SENSOR

200 BK MAIN CHASSIS GND F762 GY START AID RELAY COIL +

201 BK OPERATOR MONITOR GND F766 WH DETENT ENABLE INTERLOCK

229 BK ENGINE ECM GND G764 PK PARKING BRAKE SW (ON)

251 BK PAYLOAD MONITOR SYSTEM GND H713 PK LIFT PROPORTIONAL SOL

A274 BK PRODUCT LINK ECM GND H714 OR LOWER PROPORTIONAL SOL

H716 WH IMPLEMENT ECM SOLENOID RETURN

304 WH STARTER SOL START TERMINAL H717 BR PILOT SOLENOID

306 GN START RELAY COIL+ H718 GY BUCKET TILT POSITION SENS (SIG)

307 OR KEY SW(START) H746 YL VARIABLE SPD FAN SOLENOID+

308 YL MAIN POWER RELAY COIL+ H747 BR VARIABLE SPD FAN SOLENOID-

317 YL START AID SOLENOID + H795 PK ENGINE ECM (SENSOR/SW RETURN)

321 BR BACKUP ALARM J700 BR ENGINE RETARDER SOL CYL 1

322 GY FORWARD HORN J701 GN ENGINE RETARDER SOL 3

326 PU FUEL PRIMING PUMP J702 BK ENGINE RETARDER SOL COMMON

397 OR HOOD MOTOR LOWER A893 OR FUEL PRIMING PUMP MOTOR-

398 BU HOOD MOTOR RAISE G828 WH SENSOR PRESSURE +5V

A300 GN HOOD CONTROL LOWER G829 GN SENSOR PRESSURE COMMON

A301 WH HOOD CONTROL RAISE G833 PK ENGINE TEMP SENSOR COMMON

A307 GY THROTTLE PEDAL POS SENS G850 BU AIR INLET HEATER RELAY COIL+

G856 WH TDC PROBE+

403 GN ALTERNATOR (R) TERMINAL G857 YL TDC PROBE-

416 OR SEC STR PRESS SW (N/0) J843 BK ENGINE ECM ANALOG SENSOR RTN

417 GY PRIMARY STR PRESS SW (N/O) J844 GY ENGINE ECM ANALOG SENS 5VOLTS

419 YL PARKING BRAKE SW (OFF) 900 PU CLUTCH 5 SECOND

426 BR XMSN FILTER BYPASS SWITCH 901 WH CLUTCH 6 FIRST

430 BU AIR FILTER RESTRICTED IND 944 OR CAT DATA LINK+

432 PK BRAKE OIL PRES SWITCH (ON) 945 BR CAT DATA LINK-

442 GY HYD TANK OIL TEMP SENSOR 953 GY IMPLEMENT ECM SENSOR RTRN

443 YL TC OUTLET TEMP SENSOR 962 OR TRANSMISSION ECM SENSOR RTRN

447 PK FUEL LEVEL SENSOR 975 WH XMSN ECM SOLENOID/INDICATOR RTN

450 YL ENGINE ECM (ENGINE SPD) 976 OR RIDE CONTROL ON SOLENOID

453 PK SEC STR PRESS SW (N/O) 994 GY OIL PRESSURE (FILTERED)

484 YL PRIMARY STR PRESS SW (N/C) 995 BU COOLANT TEMPERATURE

496 WH HYD TANK OIL LEVEL SENS A982 BR ENGINE ECM THROTTLE/IND 8VOLTS

E416 PU LIFT CYL HEAD END PRESS SENSOR C967 BU INLET AIR TEMPERATURE

E455 BR HYDRAULIC FILTER BYPASS SW C991 PK FUEL PRESS SENSOR

G479 WH SERVICE ENGINE INDICATOR E900 WH XMSN OUTPUT SPD SENS LEADING+

G485 BU FRONT AXLE OIL TEMP SW E901 GN XMSN OUTPUT SPD SENS LEADING-

G486 GN REAR AXLE OIL TEMP SW E906 OR XMSN OUTPUT SPD SENS TRAILING+

E907 GY XMSN OUTPUT SPD SENS TRAILING-

506 PU FRONT WASHER PUMP+ E908 BR XMSN INPUT SPD SENSOR+

507 WH REAR WASHER PUMP+ E909 WH XMSN INPUT SPD SENSOR-

513 OR A/C CLUTCH SOLENOID+ E919 YL AUX LIFT PROPORTIONAL SOL

521 YL A/C SELECT SW (A/C POSTION) E920 BR AUX LOWER PROPORTIONAL SOL

522 WH A/C CLUTCH SOLENOID- E921 PK RACKBACK PROPORTIONAL SOL

C529 GY LIFT CYL HE PRESS SENS E922 GN DUMP PROPORTIONAL SOL

C530 BU LIFT POSITION SENSOR E963 BK CRANK RPM SENSOR-

E964 WH CRANK RPM SENSOR+

603 PK ROTARY BEACON E965 BU CAM RPM SENSOR-

604 OR STOP LAMP E966 YL CAM RPM SENSOR+

605 YL LH TURN LAMPS K933 GN OPERATOR MONITOR SENSOR PWR

606 GY RH TURN LAMPS K977 PK XMSN OIL TEMP SENSOR

608 GN REAR FLOOD LAMPS L983 WH FUEL INJECTOR RTN CYL 1-2

611 PU HEAD LAMP (HIGH) L984 OR FUEL INJECTOR RTN CYL 3-4

612 GY BACKUP LAMP L985 YL FUEL INJECTOR RTN CYL 5-6

614 PU LICENSE PLATE/RH TAIL/DASH LAMPS N939 GN RIDE CONTROL AUTO SOLENOID

615 YL FORWARD CAB FLOOD LAMPS P976 BR QUICK COUPLER RELEASE SOLENOID

617 BR LH TAIL/CLEARANCE LAMPS R971 YL XMSN LUBE OIL TEMP SENSOR

619 GN FWD FLOOD/LO BEAM LAMPS R974 OR START AID SWITCH

X918 PU GND LEVEL SHUTDOWN SW (N/O)

709 OR XMSN ECM SENS/IND (+8VOLTS) X919 WH GND LEVEL SHUTDOWN SW (N/C)

Wire Description

Control Circuits cont.

Control Circuits

Power Circuits

Ground Circuits

Basic Machine Circuits

Monitoring Circuits

Accessory Circuits

Lighting Circuits

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

114-5333 A/C (High / Low) Pressure

275 to 1750 kPa¹

(

39.9 to 253.8 psi

)

Normally Open²

155-8999

Rear Axle Temperature

Front Axle Temperatur

125 ± 3.0°C

(

257 ± 37.4°F

)

117°C Min

(

242.6°F Min

)

Normally Closed

174-4312 Park Brake Pressure

8270 kPa MAX

(

1200

si MAX

)

6890 ± 345 kPa

(

1000 ± 50

)

A-B, Normally Open

A-C, Normall

Closed

175-3244 Brake Oil Pressure

10700 kPa MAX

(

1550 psi MAX

)

8960 ± 537 kPa

(

1300 ± 79 psi

)

A-B, Normally Open

A-C, Normall

Closed

3E-6450

Primary Steering Pressure

Secondar

Steerin

Pressur

1200 kPa MAX

(

174.0 psi MAX

)

700 ± 100 kPa

(

102 ± 14.5 psi

)

A-B Normally Open

A-C Normall

Closed

7X-8549 Hydraulic Filter Bypass Pressure

110.3 - 137.9 kPa³

(

16 - 20

)

86.2 - 103.4 kPa³

(

12.5 - 15

)

Normally Open

¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed

condition can be maintained down to 170 kpa (25psi).

² Contact postion at the contacts of the harness connector.

³ Specifications represent a differential pressure measurement.

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹

Dump Prop

Lower Prop

Aux Lower Prop

Rackback Prop

Lift Prop

Aux Lift Prop

147-5399 Solenoids: Transmission Clutch 8.15 ± 0.6

152-6761 Solenoid: On / Off Pilot 32.6 ± 1.6

152-8340 Solenoids: Ride Control 32.6 ± 1.6

156-2829 Solenoid: Variable Speed Fan 5.0 ± 0.3

163-0872 Solenoid: A/C Clutch 17.6 ± 0.6

560 to 716 @ 54ºC (130ºF)

72 to 82 @ 110ºC (230ºF)

Full: 20 - 35

Empty: 240 - 265

3E-6332 Solenoid: Start Aid 6

3E-8575 Solenoid: Quick Coupler 24.9 ± 0.4

¹ At room temperature unless otherwise noted.

175-7507 Sender: Fuel Level

138-2924 Solenoid: 7.75 ± 1.0

175-3088 Sender: Torque Converter Oil Temperature

Machine Code

966GII 18, 20, 42

972GII 19, 21, 44

Machine Codes

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Form Number

Alternator: 185-5294

SENR4130

Electric Starting Motor: 165-4619

Consist: (Delco 42MT type 400)

SENR3581

ADEM III ECM RENR1285

Product Link System SEBU7351

Title

Related Electrical Service Manuals

Component

Schematic

Location

Machine

Location

Component

Schematic

Location

Machine

Location

Alarm - Backup

E-18 2

Sensor - Tilt Position

L-2 21

Alternator

K-15 3

Sensor - Trans. Lube Oil Temperature

F-10 7

Arc Suppressor

B-14, K-13, L-9 4

Sensor - Trans. Output Speed (Leading)

H-9 18

Batteries

I-13 5

Sensor - Trans. Output Speed (Trailing)

H-9 18

Breaker - ADEM Engine Control

C-15 4

Sensor - Trans. Oil Temp

I-9 18

Breaker - Alternator

B-15 4

Sensor - Turbo Inlet Pressure

G-12 14

Breaker - Hood

C-15 4

Sensor - Turbo Outlet Pressure

E-15 14

Breaker - Main

B-14 4

Solenoid - A/C Clutch

J-13 3

Breaker - Running Lamp

D-15 4

Solenoid - Aux Lift Prop

I-1 19

Breaker - Unswitched Bus (Cab)

C-15 4

Solenoid - Aux Lower Prop

J-1 19

Control - ADEM III

D-12 6

Solenoids - Cylinder Head ( 1 - 6)

H-15, 16 22

Control - Hood Raise / Lower

C-13 4

Solenoid - Dump Prop

J-1 19

Control - Product Link

B-5 7

Solenoid - Start Aid

K-7 23

Motor - Actuator

C-16 2

Solenoid - Lift Prop

I-1 19

Motor - Fuel Priming Pump

K-14 8

Solenoid - Lower Prop

I-1 19

Motor - Secondary Steer

K-9 9

Solenoid - On / Off Pilot

J-2 19

Motor - Starter

K-12 10

Solenoids - Quick Coupler

H-2 19

Motors - Washers

A-5 11

Solenoid - Rack Back Prop

J-2 19

Relay - Back Up Alarm

L-18 12

Solenoids - Trans. Clutch

H, I-10 18

Relay - Start Aid

B-13 4

Solenoid Valves - Ride Control

J,K-1 19

Relay - Main

B-15 4

Solenoid - Variable Speed Fan

I-14 15

Relay - Secondary Steering

K-9 4

Switch - A/C Refrigerant

K-13 3

Relay - Secondary Steering Intermediate

L-10 9

Switch - Brake Oil Pressure

L-7 24

Relay - Start

A-15 4

Switch - Disconnect

L-12 25

Sender - Fuel Level

E-17 13

Switch - Front Axle Temperature

H-2 26

Sender - Torque Converter Oil Temp

C-9 8

Switch - Fuel Priming Pump

K-15 8

Sensor - Atmospheric Pressure

E-15 14

Switch - Ground Level Shutdown

C-16 27

Sensor - Cam Shaft Speed Timing

F-15 15

Switch - Hood Actuator

C-16 27

Sensor - Coolant Temperature

F-15 8

Switch - Hydraulic Filter Bypass Pressure

L-7 24

Sensor - Crank Shaft Speed Timing

E-15 16

Switch - Hydraulic Oil Level

A-5 17

Sensor - Fuel Pressure

F-15 8

Switch - Lift Kickout Proximity

L-3 28

Sensor - Fuel Temperature

E-15 8

Switch - Park Brake Pressure

L-7 24

Sensor - Hydraulic Oil Temperature

A-5 17

Switch - Primary Steer

K-7 9

Sensor - Input Speed

I-9 18

Switch - Rear Axle Temp

C-9 29

Sensor - Intake Manifold Air Temp

E-15 8

Switch - Secondary Steering

K-7 9

Sensor - Lift Cylinder Head End Pressure

J-2 19

Switch - Tilt Kickout Proximity

L-1 30

Sensor - Lift Position

L-3 20

Switch - Trans Filter Bypass

L-7 24

Sensor - Oil Pressure

F-15 8

Machine locations are repeated for components located close together.

Component Location

Machine Harness Connector And Compon

ent Locations

This indicates that the component does not have a wire connected to ground. It is grounded by

being fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Socket

Fuse

Component

Part Number

Pin or Socket

Number

Receptacle

Plug

Wire, Cable, or Harness

Assembly Identification

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Single Wire

Ground

Connection

Connector

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit Breaker

Symbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measures

the temperature or pressure. Its resistance changes to give an indication to the gauge of the

temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can

open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that

makes an electromagnet when current flows through it. The electromagnet can open or close

a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

Typical representation of a

Sure-Seal connector. The plug

and receptacle contain

both pins and sockets.

Typical representation of

a Deutsch connector. The

plug contains all sockets

and the receptacle contains

all pins.

325-A135 PK-14

AG-C4

111-7898

L-C12

3E-5179

C-C4

130-6795

Circuit

Number

Identification

Wire

Color

Wire

Gauge

AG-C3

130-6795

Harness identification letter(s) and a

serializing code. The "C" stands for

connector and the number indicates

which connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number For

Connector Assembly

Harness identification code

This example indicates

wire 135 in harness "AG".

Connector Number

Schematic

Location

Machine

Location

CONN 1 C-18, D-18 12

CONN 2 J-18 2

CONN 3 K-18 2

CONN 4 K-18 2

CONN 5 L-18 5

CONN 6 L-18 5

CONN 7 L-18 5

CONN 8 H-14 22

CONN 9 K-14 8

CONN 10 Aux. Start Receptacle L-13 1

CONN 11 C-10 6

CONN 12 L-8 9

CONN 13 A-6 31

CONN 14 C-6 32

CONN 15 E-6 32

CONN 16 F-6 32

CONN 17 G-6 32

CONN 18 H-6 32

CONN 19 I-6 32

CONN 20 E-3, G-4, K-4 33

CONN 21 G-3, I-2, I-3 34

CONN 22 E-3, I-3, J-3 19

CONN 23 F-3, H-3 35

CONN 24 F-3, H-3 35

CONN 25 G-3, K-2 19

CONN 26

D-2, E-2,

F-2, G-2

CONN 27

C-2, D-2, E-2,

F-2, G-2

CONN 28 F-2 34

CONN 29 F-1 34

CONN 30 C-9 36

CONN 31 Timing Calibration Probe D-15 8

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near the

component. See the Component Location Chart.

Connector Location

Component Identifiers (CID¹)

Module Identifier

(

MID²

)

CID Component

0001 Fuel Injector Solenoid #1

0002 Fuel Injector Solenoid #2

0003 Fuel Injector Solenoid #3

0004 Fuel Injector Solenoid #4

0005 Fuel Injector Solenoid #5

0006 Fuel Injector Solenoid #6

0041 ECM 8V DC Supply

0091 Throttle Sensor

0094 Fuel Pressure Sensor

0100 Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor

0168 Electrical Power Supply

0172 Inlet Air Temperature Sensor

0174 Fuel Temperature Sensor

0253 Personality Module mismatch

0254 ADEM III ECM

0261 Engine Speed Sensor

0262 5 Volt Sensor Supply

0267 Engine Shutdown Switch

0268 Check Programmable Parameters

0273 Turbo Outlet Pressure Sensor

0274 Atmospheric Pressure Sensor

0291 Engine Cooling Fan Solenoid

0296 Transmission ECM

0320 Crankshaft Position Sensor

0342 Camshaft Position Sensor

0545 Start Aid Relay

0562 Caterpillar Monitoring System

0617 Air Inlet Heater Relay

1582 Trans Lube Oil Temperature Sensor

1589 Turbo Inlet Air Pressure Sensor

CID Component

0168 Electrical Power Supply

0254 Electronic Control Module (Product Link)

0269 Sensor Power Supply

1251 Alternator R-Terminal Signal

² The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

ADEM III ECM

(

MID No. 036

)

¹ The CID is a diagnostic code that indicates which component is faulty.

Product Link ECM

(

MID No. 122

)

Event Code Condition

E015 High Engine Coolant Temperature Derate

E017 High Engine Coolant Temperature Warning

E025 High Inlet Air Temperature Derate

E027 High Inlet Air Temperature Warning

E039 Low Engine Oil Pressure Derate

E095 Fuel Filter Restriction Warning

E096 High Fuel Pressure

E100 Low Engine Oil Pressure Warning

E190 Engine Overspeed Warning

Event Codes For ADEM III ECM

CBL-JJ BK-00

H716-AE126 WH-14

H716-AE31 WH-18

H716-AE61 WH-18

H716-AE21 WH-18

H716-AE21 WH-18H716-AE1 WH-14

H716-AE71 WH-18

H716-AE51 WH-18

H716-AE11 WH-18

H716-AE41 WH-18

138-AE121 GN-18

251-AE122 BK-18

C529-AE123 GY-18

H713-AE124 PK-18

H714-AE125 OR-18

H717-AE127 BR-18

E919-AE128 YL-18

E920-AE129 BR-18

E921-AE130 PK-18

E922-AE131 GN-18

U.S. FRONT FRAME

975-AK4 WH-18

976-AK2 OR-18

975-AK5 WH-18

N939-AK1 GN-18

106-AM1 WH-18

953-AM3 GY-18 H718-AM2 GY-18

114-AG1 RD-18 114-AG1 RD-18 114-AG33 RD-18

114-AG33 RD-18

114-AG32 RD-18

106-AG3 WH-18 106-AG3 WH-18

106-AG35 WH-18

106-AG34 WH-18

200-AG7 BK-14

200-AG37 BK-18

200-AG8 BK-14

200-AG8 BK-14 200-AG40 BK-14

200-AG40 BK-14

200-AG38 BK-14

953-AG10 GY-18

200-AG42 BK-18

322-AG11 GY-18

322-AG44 GY-18

322-AG43 GY-18

619-AG17 GN-14

619-AG17 GN-14 619-AG46 GN-14

619-AG46 GN-14

619-AG45 GN-14

138-AG2 GN-18

251-AG9 BK-18

C529-AG12 GY-18

C530-AG14 BU-18

605-AG15 YL-18

606-AG16 GY-18

H713-AG18 PK-18 H713-AG18 PK-18

H713-AG18 PK-18

H714-AG19 OR-18 H714-AG19 OR-18

H714-AG19 OR-18

H716-AG20 WH-14 H716-AG20 WH-14

H716-AG20 WH-14

H717-AG21 BR-18 H717-AG21 BR-18

H717-AG21 BR-18

762-AG22 YL-18 762-AG22 YL-18

762-AG22 YL-18

E919-AG23 YL-18 E919-AG23 YL-18

E919-AG23 YL-18

E920-AG24 BR-18 E920-AG24 BR-18

E920-AG24 BR-18

E921-AG26 PK-18

E922-AG27 GN-18

N939-AG4 GN-18

976-AG29 OR-18

U.S. FRONT FRAME

BUSS BAR 7V-9275 177-CJ121 RD-4

175-CJ95 RD-14

177-CJ121 RD-4

RELAY PANEL

975-AT24 WH-18

975-AT23 WH-18

975-AT26 WH-18

TRANSMISSION

JAPAN ROADING

SHOWN WITH

BRAKE ON

SHOWN WITH

BRAKE OFF

605-CJ57 YL-18

605-CJ66 YL-18

605-CJ66 YL-18 606-CJ58 GY-18

606-CJ58 GY-18

606-CJ69 GY-18

614-CJ60 PU-18

614-CJ70 PU-18

617-CJ61 BR-18

617-CJ72 BR-18

975-CJ62 WH-18

975-CJ77 WH-18

975-CJ77 WH-18 975-CJ77 WH-18

605-CJ66 YL-18

606-CJ69 GY-18

614-CJ70 PU-18

975-CJ77 WH-18

138-CJ22 GN-18

106-CJ20 WH-18

N939-CJ47 GN-18

953-CJ24 GY-18

322-CJ25 GY-18

C529-CJ28 GY-18

C530-CJ29 BU-18

619-CJ3 GN-14

H713-CJ37 PK-18

H714-CJ38 OR-18

H717-CJ46 BR-18

E919-CJ31 YL-18

E920-CJ32 BR-18

E921-CJ33 PK-18

E922-CJ34 GN-18

976-CJ27 OR-18

611-CJ2 PU-14

617-CJ72 BR-18

CBL-AA1 RD-00

CBL-EE1 RD-00 CBL-GG1 BK-00

CBL-HH1 BK-00

CBL-KK2 BK-00

CBL-KK1 RD-00

COSA FRONT FRAME

JAPAN FRONT FRAME

200-EL1 BK-14200-EL1 BK-14

200-EN1 BK-14

619-EG20 GN-14

619-EG20 GN-14 619-EG42 GN-14

619-EG42 GN-14

619-EG41 GN-14

611-EG17 PU-14

611-EG17 PU-14 611-EG34 PU-14

611-EG34 PU-14

611-EG33 PU-14

617-EG19 BR-18

614-EG18 PU-18

614-EG18 PU-18605-EG15 YL-18

605-EG15 YL-18

606-EG16 GY-18

200-ET2 BK-18

308-ET1 YL-18

JAPAN

THIS DIAGRAM IS FOR THE:

WITH ELECTRO-HYDRAULIC AND PILOT IMPLEMENT CONTROL

CCS AND HMU STEERING AND

ELECTRONIC ENGINE CONTROL

DESIGN CONTROL P401

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

AND XMSN SHIFTER IN NEUTRAL

DASHED FONT INDICATES AN ATTACHMENT COMPONENT

OR HARNESS

496-AN4 WH-18

TIMING CAL

PROBE

513-CH44 OR-18

513-CH45 OR-18

513-CH47 OR-18

522-CH48 WH-18

522-CH46 WH-18

A982-CH10BR-18

A982-CH10 BR-18

944-CH7OR-18

944-CH7 OR-18

945-CH8BR-18

945-CH8 BR-18

R974-CH12OR-18

R974-CH12 OR-18

150-CH6OR-18

150-CH6 OR-18

A307-CH9GY-18

A307-CH9 GY-18

H795-CH11PK-18

H795-CH11 PK-18

H795-CH49 PK-18

110-CH36 RD-14

110-CH34 RD-14

110-CH33 RD-14

229-CH32 BK-14

229-CH31 BK-14

229-CH30 BK-14

G828-K33 WH-18

G829-K34 GN-18

G833-K35 PK-18

G850-K10 BU-18

A747-K28 GY-18

G829-K15 GN-18

G829-K20 GN-18

G829-K27 GN-18

G828-K14 WH-18

G828-K19 WH-18

G828-K26 WH-18

G833-K25 PK-18

G833-K13 PK-18

G856-K31 WH-18

G856-K31 WH-18G856-K31 WH-18

L983-K9 WH-18

E964-K23 WH-18

994-K16 GY-18

995-K12 BU-18

C967-K24 BU-18

G857-K32 YL-18

G857-K32 YL-18G857-K32 YL-18

E963-K22 BK-18

A746-K21 PK-18

E966-K18 YL-18

E965-K17 BU-18

A705-K5 BU-18

A706-K6 GY-18

A701-K1 GY-18

A702-K2 PU-18

A703-K3 BR-18

A704-K4 GN-18

L985-K7 YL-18

L984-K8 OR-18

G486-CY1 GN-18

201-CY2 BK-18

G485-AG6 BU-18

G485-AG6 BU-18G485-CJ35 BU-18

G485-CJ35 BU-18

426-CJ63 BR-18

G833-K30 PK-18

A751-K29 YL-18

114-CJ21 RD-18

326-AX2 RD-18

CAB

ENGINE

H716-CJ45 WH-14

200-Y10 BK-14

200-Y12 BK-14

200-Y8 BK-14

200-Y6 BK-14

615-Y9 YL-14

615-Y11 YL-14

615-Y7 YL-14

615-Y5 YL-14

603-J1 PK-14

200-J2 BK-14

615-Y9 YL-14

200-Y10 BK-14

200-Y12 BK-14

200-Y8 BK-14

200-Y6 BK-14

615-Y11 YL-14

615-Y7 YL-14

615-Y5 YL-14

200-Y2 BK-14

200-Y4 BK-14

608-Y3 GN-14

608-Y1 GN-14

BEACON ATTACHMENT HARNESS

CAB LIGHT HARNESS (ATTACHMENT)

615-AC1 YL-14

615-AC3 YL-14

200-AC2 BK-14

200-AC4 BK-14

615-AC1 YL-14

200-AC2 BK-14

615-AC3 YL-14

200-AC4 BK-14

603-J1 PK-14

200-J2 BK-14

CBL-WW1RD-00

CBL-CC1 RD-00

CBL-JJ BK-00

304-CJ96 WH-8

229-CJ85 BK-18

102-CJ48 RD-14

174-CJ4 RD-12 174-CJ4 RD-12

174-CJ4 RD-12

308-CJ52 YL-18

200-CJ88 BK-18

306-CJ51 GN-18

129-CJ49 BU-18

975-CJ75 WH-18

A300-CJ105 GN-18

A301-CJ107 WH-18

317-CJ106 YL-18

112-CJ1 PU-4

109-CJ100 RD-4

304-CJ96 WH-8

110-CJ102 RD-10

101-CJ101 RD-4

200-CJ89

BK-14

200-CJ89 BK-14

200-AN9 BK-18

200-AN10 BK-18

200-AN1 BK-18

442-AN3 GY-18

506-AN5 PU-18

507-AN6 WH-18

975-AK3 WH-18975-AG28 WH-18

975-AG28 WH-18975-AG28 WH-18

N939-AK1 GN-18

976-AK2 OR-18

H718-AM2 GY-18 953-AM3 GY-18

106-AM1 WH-18

H718-AG13 GY-18

F766-AJ1 WH-18

F766-AJ1 WH-18762-AJ2 YL-18

762-AJ2 YL-18

200-AJ3 BK-18

317-CJ106 YL-18

200-CJ92 BK-14

200-CJ91 BK-14

H718-CJ19 GY-18

962-CJ64 OR-18

962-CJ6 OR-18

419-CJ7 YL-18

432-CJ8 PK-18

442-CJ9 GY-18

496-CJ11 WH-18

506-CJ12 PU-18

507-CJ13 WH-18

E455-CJ14 BR-18

G764-CJ15 PK-18

398-CJ103 BU-14

397-CJ104 OR-14

110-CH26 RD-10

304-CH16 WH-8

109-CH24 RD-4

229-CH27 BK-10

229-CH30 BK-14

229-CH31 BK-14

229-CH32 BK-14

229-CJ84 BK-10

521-CH4 YL-18

522-CH5 WH-18

326-CH1 RD-18

200-CJ87 BK-18

EUI

CONNECTOR

A701-CX601 GY-18

A702-CX602 PU-18

A703-CX603 BR-18

A704-CX604 GN-18

A705-CX605 BU-18

A706-CX606 GY-18

L983-CX202 WH-18

L983-CX612 WH-18

L984-CX610 OR-18

L984-CX610 OR-18 L984-CX302

L984-CX402 OR-18

L985-CX702 YL-18

L985-CX608 YL-18

J702-CX3 BK-18

J702-CX4 BK-18

J702-CX5 BK-18

J702-CX607 BK-18

J700-CX2 BR-18

J700-CX1 BR-18

J700-CX611 BR-18

J701-CX609 GN-18

ENGINE RETARDING WIRES: NOT USED

ENGINE INJECTOR HARNESS

H746-CH37YL-18

H746-CH37 YL-18

H747-CH35 BR-18

H747-CH35BR-18

H747-CH35 BR-18

H746-CH37 YL-18

R971-CH40 YL-18

R971-CH40YL-18

975-AT25 WH-18

975-AT21 WH-18

975-AT22 WH-18

962-CJ64 OR-18

962-CJ65 OR-18

962-CJ30 OR-18

317-CJ106 YL-18

417-CJ43 GY-18

484-CJ16 YL-18

416-CJ17 OR-18

453-CJ18 PK-18

200-A5 BK-14

200-A6 BK-14

200-A7 BK-14

605-A4 YL-18

611-A3 PU-14

619-A2 GN-14

617-A1 BR-18

200-H5 BK-14

200-H7 BK-14

200-H6 BK-14605-H4 YL-18

605-H4 YL-18

611-H3 PU-14

619-H2 GN-14

617-H1 BR-18

JAPANESE LIGHTING (ROADING)

200-P3 BK-14

200-P5 BK-18

605-P4 YL-18

200-AV4 BK-18200-AV2 BK-14

606-AV1 GY-18

200-CE2 BK-18

605-CE1 YL-18

606-CF1 GY-18

200-CF2 BK-18

200-L10 BK-14

200-L5 BK-14

605-L8 YL-14

605-L12 YL-14

605-L6 YL-18

617-L11 BR-18

617-L4 BR-18

611-L3 PU-14

606-L2 GY-18

619-L1 GN-14

TO BUCKET POSITION LAMPS

TERMINATE AND CONNECT WIRES

AS APPROPRIATE

606-M5 GY-18

200-M4 BK-14

614-M3 PU-18 614-M3 PU-18

611-M2 PU-14

619-M1 GN-14

COSA LIGHTING (ROADING)

200-AV5 BK-14

619-AV3 GN-14

200-P2 BK-14

619-P1 GN-14

200-AG39 BK-18

G485-CP1 BU-18

201-CP2 BK-18

200-EG7 BK-14

200-EG8 BK-14

200-EL5 BK-18

200-EN5 BK-18

605-EL2 YL-18

605-EN2 YL-18

619-EN3 GN-14 619-EN3 GN-14

619-EL3 GN-14

F762-CJ99 GY-18

F762-CJ99 GY-18 F762-CH20 GY-18

F762-CH20 GY-18

605-CJ67 YL-18

200-CJ112 BK-18

200-CJ113 BK-18

200-CJ111 BK-14

606-CJ68 GY-18606-CJ68 GY-18

200-CJ113 BK-18

200-CJ111 BK-14

200-CJ112 BK-18

200-CJ108 BK-14

200-CJ109 BK-18

200-CJ54 BK-18

321-CJ55 BR-18

975-CJ74 WH-18

605-CJ67 YL-18

606-CJ68 GY-18

975-CJ74 WH-18

200-CJ113 BK-18

200-CJ54 BK-18

200-CJ108 BK-14

321-CJ55 BR-18

608-CJ59 GN-14

604-CJ56 OR-18

617-CJ73 BR-18

604-CJ115 OR-18

604-CJ114 OR-18

608-CJ117 GN-14

608-CJ116 GN-14

447-CJ44 PK-18

447-CJ44 PK-18 447-CJ44 PK-18

200-CJ110 BK-18

200-CU2 BK-18

614-CU1 PU-18

614-CU6 PU-18

200-CU5 BK-18

LICENSE PLATE LAMP HARNESS COSA GERMAN ROADING

496-AN4 WH-18

X919-CJ98 WH-18

X919-CJ98 WH-18 X919-CH19 WH-18

X919-CH19 WH-18

X919-CH19WH-18

X918-CH18PU-18

X918-CH18 PU-18

X918-CH18 PU-18X918-CJ97 PU-18

X918-CJ97 PU-18

975-CV4 WH-18

136-CV3 GN-18

200-CV7 BK-18

727-CV1 GN-18

727-CV10 GN-18

727-CV9 GN-18

727-CV10 GN-18

200-CV6 BK-18

728-CV5 BU-18

CBL-NN1 RD-00

CBL-PP1 BK-00

CBL-MM1 RD-00CBL-MM1 RD-00

CBL-CC1 RD-00

136-CJ53 GN-18

199-CJ50 RD-18

975-CJ76 WH-18

728-CJ39 BU-18

SECONDARY STEERING ATTACHMENT

CBL-RR1 BK-00

447-CJ44 PK-18

229-CJ84 BK-10

200-CJ87 BK-18

101-CJ101 RD-4

110-CJ102 RD-10

109-CJ100 RD-4

304-CJ96 WH-8

F762-CJ99 GY-18

X919-CJ98 WH-18

X918-CJ97 PU-18

200-CJ87 BK-18

FUEL PRIMING SYSTEM

175-CJ95 RD-14

975-AW10 WH-18

608-AW7 GN-14

608-AW7 GN-14608-AW21 GN-14

608-AW21 GN-14

608-AW20 GN-14

200-AW1 BK-14

200-AW1 BK-14200-AW19 BK-14

200-AW19 BK-14

200-AW2 BK-14

200-AW2 BK-14200-AW17 BK-14

200-AW17 BK-14

975-AW13 WH-18

975-AW12 WH-18

612-AW28 GY-18

614-AW8 PU-18

130-AW11 RD-18

321-AW3 BR-18

321-AW3 BR-18321-AW15 BR-18

321-AW15 BR-18

321-AW14 BR-18

614-AW24 PU-18

614-CW5 PU-18

604-CW3 OR-18

200-CW4 BK-18

612-CW2 GY-18

606-CW1 GY-18

612-AU2 GY-18

606-AU1 GY-18

604-AU3 OR-18

200-AU4 BK-18

200-AU4 BK-18 614-AU5 PU-18

614-AU5 PU-18

612-AW26 GY-18

612-AW27 GY-18

605-AW5 YL-18

606-AW6 GY-18

614-AW25 PU-18

200-AW18 BK-18

200-AW16 BK-18

604-AW4 OR-18

604-AW4 OR-18604-AW23 OR-18

604-AW23 OR-18

604-AW22 OR-18

617-AW9 BR-18

L985-CX502 YL-18

605-P4 YL-18

619-P1 GN-14

727-CV2 GN-18

727-CJ40 GN-18

G479-CH15 WH-18

G479-CH15WH-18

430-CH13 BU-18

G850-CH14 BU-18

G850-CH14BU-18

761-AG25 GY-18

251-AG9 BK-18

251-AG30 BK-18

F766-AG36 WH-18

F766-AG36 WH-18 USED ON PILOT MACHINES AND PILOT MACHINES WITH PCS

200-AN1 BK-18

201-AN8 BK-18

201-AN7 BK-18

201-CH29 BK-18

201-CH28 BK-18

J843-CH38 PU-18

J843-CH38 PU-18 J843-CH41 PU-18

J843-CH41 PU-18

J843-CH42 PU-18

J844-CH39 GY-18

F713-CH43 OR-18

J844-CH39 GY-18

975-AK3 WH-18

101-CH25 RD-4

304-CH16 WH-8

101-CH25 RD-4

AUXILLARY START RECEPTACLE

200-AX1 BK-18

A893-AX3 OR-18

CONNECTS TO C-C2

ON THE CAB SCHEMATIC

PART NUMBER:

PILOT/HMU 186-0696

EH 186-0623

LOC (G18)

CONNECT TO C-C3

ON THE CAB SCHEMATIC

PART NUMBER:

PILOT/HMU 186-0696

EH 186-0623

LOC (I18)

CONNECT TO C-C1

ON THE CAB SCHEMATIC

PART NUMBER:

PILOT/HMU 186-0696

EH 186-0623

LOC (H18)

CONNECT TO C-C35

ON THE CAB SCHEMATIC

PART NUMBER:

PILOT/HMU 186-0696

EH 186-0623

LOC (E18)

ELECTRICAL STUDS PASS

THROUGH THE CAB ROOF

CONNECT TO TERMINALS

ON THE CAB SCHEMATIC

PART NUMBER:

PILOT/HMU 186-0696

EH/CCS 186-0623

LOC (L1)

ONE STUD FOR EACH CIRCUIT

200,615,608(ATTACH),603(ATTACH)

IF THE MACHINE IS EQUIPPED WITH EITHER

A SECONDARY STEERING SYSTEM OR AN

AUXILLARY START RECEPTACLE, CABLE AA1

WILL BE REPLACED BY CABLE WW1 AND THE

JUNCTION BLOCK WILL BE ADDED AS WELL

USED ON E/H MACHINES

USED ON E/H MACHINES USED ON PILOT MACHINES

251-ER2 BK-18

138-ER1 GN-18

C529-ER3 GY-18

USED ON PILOT MACHINES EQUIPPED WITH PCS

617-CJ73 BR-18

605-CJ67 YL-18

617-CJ73 BR-18

321-CJ55 BR-18

975-CJ74 WH-18

606-CJ68 GY-18

USED ON PILOT MACHINES WITH PCS AND E/H MACHINES

A/C PRESSURE SWITCH IS NORMALLY OPEN

BEFORE REFRIGERANT CHARGE

THE REAR ROADING HARNESS IS PART OF THE MAIN VEHICLE

HARNESS ON MACHINES BUILT IN JAPAN. THE JAPAN ONLY MAIN

VEHICLE HARNESS IS SIMILAR TO THE MAIN VEHICLE HARNESS

SHOWN ON THIS DIAGRAM, WITH THE ADDITION (FOR JAPAN) OF

THE 130 RD-18 CIRCUIT. 130 RD-18 RUNS FROM THE

"BACKUP ALARM RELAY" (PIN 3) TO THE BACK OF CAB

CONNECTOR CJ-C6 (PIN 25)

PUMP GP (177-2921)

200-CV6 BK-18

521-CH4 YL-18

426-CJ63 BR-18

CAB LIGHT HARNESS (STANDARD)

200-CJ54 BK-18

200-CJ108 BK-14

200-CJ109 BK-18

200-CJ110 BK-18

200-CJ113 BK-18

200-CJ112 BK-18

200-CJ111 BK-14

200-CJ113 BK-18

200-CJ54 BK-18

200-CJ108 BK-14

200-CJ112 BK-18

200-CJ111 BK-14

200-CJ110 BK-18

200-CJ109 BK-18

200-CJ111 BK-14

200-CJ110 BK-18

200-CJ109 BK-18

200-CJ112 BK-18

200-CJ54 BK-18

200-CJ113 BK-18

200-CJ108 BK-14

506-AN5 PU-18

A301-CJ107 WH-18

397-CJ104 OR-14

A300-CJ105 GN-18

398-CJ103 BU-14

200-CJ89 BK-14

229-CJ85 BK-18

F762-CJ99 GY-18

200-CJ89 BK-14

129-CJ49 BU-18

A300-CJ105 GN-18

109-CJ100 RD-4

110-CJ102 RD-10

397-CJ104 OR-14

398-CJ103 BU-14

229-CJ85 BK-18

129-CJ49 BU-18

317-CJ106 YL-18

F762-CJ99 GY-18

101-CJ101 RD-4

304-CJ96 WH-8

110-CJ102 RD-10

306-CJ51 GN-18

102-CJ48 RD-14

200-CJ88 BK-18

174-CJ4 RD-12

308-CJ52 YL-18

112-CJ1 PU-4

109-CJ100 RD-4

975-CJ75 WH-18

BUSS BAR 186-3223

101-AF1 RD-14

975-CJ75 WH-18

200-AG48 BK-18

200-AG48 BK-18 200-EU2 BK-18

P976-EU1 BR-18P976-AG47 BR-18

P976-AG47 BR-18

P976-AG47 BR-18P976-CJ10 BR-18

P976-CJ10 BR-18

COSA LIGHTING (STANDARD)

JAPANESE LIGHTING (STANDARD)

FRONT FRAME AND

HYDRAULIC TANK

BRAKE HARNESS

RELAY PANEL

SECONDARY STEERING

REAR MACHINE

ENGINE DISCONNECT

CONNECTOR

ENGINE ECM

CAB

MACHINE GROUND BOSS

728-CJ39 BU-18

N939-CJ47 GN-18

976-CJ27 OR-18

G764-CJ15 PK-18

306-CJ51 GN-18

484-CJ16 YL-18

417-CJ43 GY-18

416-CJ17 OR-18

321-CJ55 BR-18

453-CJ18 PK-18

962-AT1 OR-18

709-AT2 BU-18

E906-AT6 OR-18

755-AT12 OR-18

751-AT3 GN-18

E901-AT9 GN-18

752-AT4 YL-18

E900-AT5 WH-18

E909-AT11 WH-18

901-AT14 WH-18

975-AT15 WH-18

E908-AT7 BR-18

754-AT8 BU-18

900-AT13 PU-18

E907-AT10 GY-18

K977-AT16 PK-18

419-CJ7 YL-18

443-CH2 YL-18

200-CJ5 BK-18

762-CJ36 YL-18

761-CJ118 GY-18

101-AF2 RD-12

101-AF3 RD-14

101-AF4 RD-14

779-AG52 WH-18

779-AG52 WH-18779-CJ119 WH-18

779-CJ119 WH-18

MACHINE ENGINE

779-EU5 WH-18

200-EU3 BK-18

200-EU4 BK-18

IDENT PART NUMBER CHG LOC NOTE

A 138-0171 01 G-2 (JAPAN ROADING) LH FRONT CHASSIS LIGHTS

C 202-7829 00 F-3 (COSA) FRONT CHASSIS

E 188-9429 02 C-6 CRANK SPEED TIMING SENSOR

H 138-0171 01 G-2 (JAPAN ROADING) RH FRONT CHASSIS LIGHTS

J 119-8984 01 E-5 BEACON

K 171-1108 01 C-6 ENGINE

L 141-3886 01 E-2 (COSA ROADING) LH FRONT CHASSIS LIGHTS

M 141-3885 01 E-2 (COSA ROADING) RH FRONT CHASSIS LIGHTS

P 141-3884 02 F-2 (COSA) LH FRONT CHASSIS LIGHTS

Y 194-4205 00 D-5 CAB FLOOD LAMPS (ATCH)

AC 197-4840 01 C-5 CAB FLOOD LAMPS (STD)

AE 136-1872 03 I-3 EH IMPLEMENT MANIFOLD

AG 208-9582 00 K-3 FRONT CHASSIS

AJ 178-3051 02 L-2 TILT POSITION SWITCH

AK 136-1880 04 K-2 RIDE CONTROL

AM 178-3051 03 L-2 TILT POSITION SENSOR

AN 209-4828 00 A-6 HYDRAULIC TANK

AT 186-2518 00 H-9 TRANSMISSION

AV 141-3883 02 F-2 (COSA) RH FRONT CHASSIS LIGHTS

CH 208-0793 01 C-11 MACHINE/ENGINE INTERFACE

CJ 208-8022 00 B-6 MAIN CHASSIS

CP 158-6501 05 J-1 FRONT AXLE TEMP MONITORING

CR 154-8498 02 C-18 (COSA) LICENSE PLATE LAMPS (ITALIAN ROADING)

CU 115-0817 04 C-18 (COSA) LICENSE PLATE LAMPS (GERMAN ROADING)

CV 184-7261 02 L-9 SECONDARY STEERING

CY 208-9435 00 G-9 REAR AXLE TEMP MONITORING

EG XXX-XXXX XX H-3 (JAPAN) FRONT CHASSIS

EL 150-1411 00 H-2 (JAPAN) LH FRONT CHASSIS LIGHTS

EN 150-1411 00 H-2 (JAPAN) RH FRONT CHASSIS LIGHTS

EL L-18 (JAPAN ROADING) LH REAR CHASSIS LIGHTS

EN XXX-XXXX XX G-18 (JAPAN ROADING) RH REAR CHASSIS LIGHTS

ER 136-1877 02 H-3 PCS LIFT CYLINDER PRESS SENSOR (ATCH)

MC B-7 PRODUCT LINK (ATCH)

CABLE ASSEMBLIES

AA1 5I-8396 01 L-13 BATTERY TO STARTER (STD)

EE1 116-0080 01 L-13 BATTERY+ TO BATTERY-

GG1 207-6060 00 L-13 BATTERY- TO DISCONNECT SWITCH

HH1 8G-4090 01 L-12 DISCONNECT SWITCH TO FRAME GROUND

JJ1 1P-1010 XX K-12 STARTER TO FRAME GROUND

RR1 4E-2604 00 K-12 STARTER TO ENGINE GROUND

CC1 198-0628 00 K-13 JUNCTION BLOCK TO STARTER (ATTCH)

MM1 198-6756 01 K-13 JUNCTION BLOCK TO SECONDARY STEERING RELAY (ATCH)

NN1 183-6971 00 K-9 SECONDARY STEERING RELAY TO MOTOR (ATCH)

PP1 198-6755 02 K-10 SECONDARY STEERING TO FRAME GROUND

WW1 198-6754 02 L-13 BATTERY TO JUNCTION BLOCK (ATCH)

FOR CAB SCHEMATIC SEE:

ELECTRO-HYDRAULIC IMPLEMENTS/CCS STEERING 186-0623

PILOT IMPLEMENT/HMU STEERING 186-0696

THE JAPAN FRONT FRAME IS THE SAME AS

THE COSA FRONT FRAME EXCEPT FOR THE

DIFFERENCES IN THE LIGHTING PACKAGES

THAT ARE SHOWN HERE

CAB

199-CJ50 RD-18

308-CJ52 YL-18

174-CJ4 RD-12

306-CJ51 GN-18

129-CJ49 BU-18

112-CJ1 PU-4

317-CJ106 YL-18

975-CJ75 WH-18

102-CJ48 RD-14

229-CJ84 BK-10

200-CJ87 BK-18

200-CJ91 BK-14

200-CJ5 BK-18

200-CJ92 BK-14

200-CJ5 BK-18

200-CJ92 BK-14

200-CJ5 BK-18

200-CJ91 BK-14

321-CJ55 BR-18

447-CJ44 PK-18

604-CJ56 OR-18

605-CJ67 YL-18

606-CJ68 GY-18

608-CJ59 GN-14

617-CJ73 BR-18

975-CJ74 WH-18

ENGINE DISCONNECT

FRONT FRAME

HYDRAULIC TANK

447-CJ44 PK-18

321-CJ55 BR-18

605-CJ67 YL-18

606-CJ68 GY-18

975-CJ74 WH-18

608-CJ59 GN-14

604-CJ56 OR-18

617-CJ73 BR-18

A301-CJ107 WH-18

398-CJ103 BU-14

A300-CJ105 GN-18

397-CJ104 OR-14

X918-CJ97 PU-18

X919-CJ98 WH-18

199-CJ50 RD-18

447-CJ44 PK-18

321-CJ55 BR-18

605-CJ67 YL-18

443-CH2 YL-18

606-CJ68 GY-18

975-CJ74 WH-18

608-CJ59 GN-14

604-CJ56 OR-18

617-CJ73 BR-18

200-CJ108 BK-14

200-CJ109 BK-18

200-CJ110 BK-18

200-CJ54 BK-18

200-CJ112 BK-18

200-CJ111 BK-14

200-CJ113 BK-18

200-CJ108 BK-14

200-CJ109 BK-18

200-CJ110 BK-18

200-CJ54 BK-18

200-CJ112 BK-18

200-CJ111 BK-14

604-CJ56 OR-18

F766-CJ71 WH-18

F766-CJ71 WH-18 F766-AG51 WH-18

F766-AG51 WH-18 F766-AG49 WH-18

F766-AG49 WH-18

COSA FRONT FRAME

JAPAN FRONT FRAME

THE COSA FRONT FRAME HARNESS IS THE SAME AS

THE U.S. FRONT FRAME HARNESS EXCEPT FOR THE

DIFFERENCES IN THE LIGHTING PACKAGES

THAT ARE SHOWN HERE

709-AT2 BU-18

752-AT4 YL-18

751-AT3 GN-18

755-AT12 OR-18

CONNECTS TO C-C26

ON THE CAB SCHEMATIC

PART NUMBER

PILOT/HMU 186-0696

EH 186-0623

LOC (H-16)

751-AT3 GN-18

752-AT4 YL-18

754-AT8 BU-18

755-AT12 OR-18

901-AT14 WH-18

900-AT13 PU-18

G486-CJ23 GN-18

G486-CH21 GN-18

450-CH17 YL-18

201-CH23 BK-18

200-CH22 BK-18

201-AG5 BK-18

200-CH22 BK-18

201-AN2 BK-18

201-CJ41 BK-18

201-CJ41 BK-18201-CJ26 BK-18

201-CJ26 BK-18

201-AG5 BK-18

251-AG31 BK-18

E416-CJ42 PU-18

201-CJ78 BK-18

251-CJ80 BK-18

201-CJ79 BK-18

200-CJ81 BK-18

201-CJ93 BK-18

201-CJ82 BK-18

H795-CJ90 PK-18

H795-CH49 PK-18

H795-CH50 PK-18

H795-CH50 PK-18H795-CH50 PK-18

H795-CH50 PK-18

201-CJ83 BK-18

614-CJ86 PU-18

H795-CJ90 PK-18

614-CJ94 PU-18

614-CJ94 PU-18 614-CJ94 PU-18

200-CH51 BK-4

170-CH53 RD-18170-CH53 RD-18

104-CH52 YL-18

104-CH52 YL-18 A274-CH54 BK-18

A274-CH54 BK-18

403-CH58 GN-18

403-CH3 GN-18

403-CH57 GN-18

945-CH55 BR-18

944-CH56 OR-18

403-CH57 GN-18

170-CH53 RD-18

104-CH52 YL-18

945-CH55 BR-18

944-CH56 OR-18

A274-CH54 BK-18

G829-K36 GN-18

C991-K38 PK-18

G828-K37 WH-18

307-CJ120 OR-18

307-CJ120 OR-18 307-AG50 OR-18

307-AG50 OR-18

953-AG10 GY-18

200-AG41 BK-18

180-7893 CHG 00

966GII/972GII

WHEEL LOADER CHASSIS AND ENGINE

114-F1 RD-18 114-F1 RD-18

106-F3 WH-18 106-F3 WH-18

106-F36 WH-18

106-F37 WH-18

200-F7 BK-14

200-F8 BK-14 200-F8 BK-14

953-F10 GY-18

200-F40 BK-18

322-F11 GY-18

619-F19 GN-14

619-F19

GN-14

138-F2 GN-18

251-F42 BK-18

C529-F13 GY-18

C530-F18 BU-18

H713-F20 PK-18

H714-F21 OR-18

H716-F22 WH-14

H717-F23 BR-18

762-F24 YL-18

E919-F25 YL-18

E920-F26 BR-18

E921-F28 PK-18

E922-F29 GN-18

N939-F4 GN-18

976-F31 OR-18

G485-F6 BU-18

G485-F6 BU-18 975-F30 WH-18

975-F30 WH-18

H718-F14 GY-18

761-F27 GY-18

251-F42 BK-18

251-F41 BK-18

F766-F34 WH-18

200-F38 BK-18

P976-F15 BR-18

779-F12 WH-18

F766-F16 WH-18

F766-F35 WH-18

201-F5 BK-18

251-F9 BK-18

307-F17 OR-18

953-F10 GY-18

200-F39 BK-18

307-F32 OR-18

307-F33 OR-18

H713-F20 PK-18

605-F43 YL-18

200-F44 BK-14

200-F49 BK-14

617-F45 BR-18

614-F50 PU-18

619-F47 GN-14

619-F51 GN-14

322-F59 GY-18

322-F58 GY-18

114-F57 RD-18

114-F56 RD-18

611-F48 PU-14

611-F55 PU-14

611-F54 PU-14

606-F46 GY-18

606-F53 GY-18

606-F52 GY-18

617-L7 BR-18

200-L9 BK-14

617-U1 BR-18

606-U2 GY-18

200-U4 BK-14

605-U3 YL-14

617-R1 BR-18

200-R4 BK-14

617-R5 BR-18

617-R6 BR-18

200-R7 BK-14

200-R8 BK-14

605-R3 YL-14

606-R2 GY-18

200-CR2 BK-18

614-CR1 PU-18

LICENSE PLATE LAMP HARNESS COSA ITALIAN ROADING

307-AG50 OR-18

104-MC2 YL-18

403-MC4 GN-18

A274-MC3 BK-18

A274-MC3 BK-18170-MC1 RD-18

170-MC1 RD-18

PRODUCT LINK ATTACHMENT

944-MC5 OR-18

945-MC6 BR-18

H795-CJ90 PK-18

J701-K40 GN-18

J700-K39 BR-18

J702-K11 BK-18

J702-K11 BK-18 J702-K42 BK-18

J702-K42 BK-18

J702-K41 BK-18

K933-AN11 GN-18

K933-AN11 GN-18K933-CJ122 GN-18

K933-CJ122 GN-18

K933-CJ122 GN-18 K933-CJ122 GN-18

K933-CJ122 GN-18

E963-E1 BK-18

E964-E2 WH-18

308-CJ123 YL-18

308-CJ124 YL-18

200-CJ125 BK-18

189-3158

ARC SUPPRESSOR

E-C2

3E3364

E-C1

1552269

CRANKSHAFT SPEED TIMING SENSOR

188-7511

BK-18

GROUND

SIGNAL

OR-18

BK-18

WH-18

HYD OIL TEMP SENSOR

118-7226

PRODUCT LINK ECM

153-2325

CAT DATA LINK -

CAT DATA LINK +

KEYSWITCH INPUT

ALTERNATOR R TERM INPUT

GPS ANTENNA

VHF ANTENNA

GROUND

+ BATTERY

GPS ANTENNA

VHF ANTENNA

K-C15

3E3364

AJ-C3

3E3370

BK-18

BU-18

OR-18

SOLENOID

GROUND

+ BATTERY

TILT KICKOUT PROXIMITY SWITCH

176-5459

BU-18

OR-18

BK-18

SOLENOID

GROUND

+ BATTERY

LIFT KICKOUT PROXIMITY SWITCH

3E-7844

LICENSE PLATE LAMP 3

125-4439

CR-C1

3E3364

GN-18

YL-18

OR-18

+5V

GROUND

SIGNAL

FUEL PRESSURE SENSOR

194-6725

SECONDARY STEERING GROUND

FRAME GROUND

ENGINE GROUND

LH GROUND

FRAME GROUND

BLUE

GREEN

BROWN

PURPLE

GRAY

BLACK

COLORABBREV

PINK

YELLOW

ORANGE

WHITE

RED

QUICK COUPLER SOLENOIDS

3E-8575

(S2) ENERGIZE TO RELEASE IMPLEMENT

(S1) ENERGIZE TO ENGAGE IMPLEMENT

BK-18

XMSN FILTER BYPASS SWITCH

164-7577

WH-18

BK-18

OR-18

+24V

GROUND

SIGNAL

LIFT CYL HEAD END PRESS SNSR 2

124-4672

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

TURBO INLET PRESSURE SENSOR

194-6722

+5V ANALOG SENSOR POWER

ANALOG SENSOR RETURN

THROTTLE SENSOR POWER/LED IND +8V

THROTTLE SENSOR/DIGITAL RETURN

CAT DATA LINK +

CAT DATA LINK -

TURBO INLET PRESSURE SENSOR

START AID RELAY COIL +24 VOLTS

START AID SWITCH INPUT FROM CAB

GROUND LEVEL SHUTDOWN SW (N/C)

ENGINE RPM TO TRANS CONTROL

GROUND LEVEL SHUTDOWN SW (N/0)

VARIABLE SPD FAN CONTROL

+ BATTERY

VARIABLE SPD FAN CONTROL

+ BATTERY

- BATTERY

THROTTLE PEDAL POSITION SIG

KEY ON +24 VOLTS

TRANS LUBE OIL TEMP SENSOR

AIR FILTER RESTRICTED LED INDICATOR

AIR INLET HEATER LED INDICATOR

SERVICE INTERVAL LED INDICATOR

- BATTERY

PRESS SENSOR SUPPLY +5V

PRESS SENSOR RETURN -

AIH RELAY/INJECTOR COMMON

AIH RELAY +24 VOLTS 2AMP

ATMOSPHERIC PRESSURE SENSOR SIGNAL

ANALOG TEMPERATURE SENSOR COMMON

FUEL PRESSURE SENSOR

PASSIVE SDP +3 TDC SERV PROBE

PASSIVE SDP -3 TDC SERV PROBE

OIL PRESSURE SENSOR SIG

COOLANT TEMP SIG

FUEL TEMP SIG

INTAKE AIR TEMP

INJECTOR 1 HI-SIDE

INJECTOR 2 HI-SIDE

INJECTOR 3 HI-SIDE

INJECTOR 4 HI-SIDE

TURBO OUTLET PRESSURE

INJECTOR 1 &2 COMMON

INJECTOR 3 &4 COMMON

INJECTOR 5 &6 COMMON

CRANKSHAFT RPM

INJECTOR 5 HI-SIDE

INJECTOR 6 HI-SIDE

CAMSHAFT RPM

ADEM III ENGINE ECM

ENG RETARDER SOLENOID (MED/HI)

ENG RETARDER SOLENOID (LOW/HI)

GN-18

AC CLUTCH SOL

163-0872

87a

SEC STEER INTERMEDIATE RELAY

3E-5239

ARC SUPPRESSOR 1

106-8704

SIGNAL

GROUND

TORQ CONV TEMP SENDER

130-9811

GROUND LEVEL SHUTDOWN SW

158-6634

RD-18

WH-18

BK-18

LICENSE PLATE LAMP 2

125-4439

LICENSE PLATE LAMP 1

125-4439

FUEL LEVEL SENDER

175-7507

PK-18

BK-18

LH FRONT FLOOD 2

176-0780

RH FRONT FLOOD 2

176-0780

RH TURN LAMP 1

162-2073

RD-18

BK-18

LH TURN LAMP 1

162-2073

RD-18

BK-18

RH FRONT FLOOD 1

176-0780

LH FRONT FLOOD 1

176-0780

BU-18

RD-18

WH-18

YL-18

BK-18

RH HI LO POS TURN LAMP

1054850

BU-18

RD-18

WH-18

YL-18

BK-18

LH HI LO POS TURN LAMP

1054849

RH TURN LAMP 2

3E6466

LH TURN LAMP 2

3E6466

RH HI LOW BEAM HEADLAMP 1

4Y-4580

RH TURN CLEARANCE LAMP 1

4Y-3263

GY-18

PU-18

LH HI LOW BEAM HEADLAMP 1

4Y-4580

LH TURN CLEARANCE LAMP 1

4Y3263

GY-18

PU-18

SECONDARY STEERING RELAY

183-6970

MOTOR

SECONDARY STEERING MOTOR

183-6967

BU-16

RD-16

BK-16

SECONDARY STEERING PRESS SW

3E-6450

YL-18

BK-18

RD-18

XSMN OIL TEMP SENSOR

118-7226

INPUT SPEED SENSOR

193-2550

BK-18

WH-18

OUTPUT SPEED SENSOR (TRAILING)

193-2550

BK-18

WH-18

GROUND

SIGNAL

XSMN LUBE OIL TEMP SENSOR

130-9811

CYL HEAD

SOL 6

128-7991

CYL HEAD

SOL 5

128-7991

CYL HEAD

SOL 4

128-7991

CYL HEAD

SOL 3

128-7991

CYL HEAD

SOL 2

128-7991

CYL HEAD

SOL 1

128-7991

MOTOR

REAR WASHER PUMP

7T-8890

MOTOR

FRONT WASHER PUMP

7T-8890

RH FRONT CAB FLOODLAMP 3

176-0780

LH FRONT CAB FLOODLAMP 3

176-0780

RH REAR CAB FLOODLAMP

176-0780

RH FRONT CAB FLOODLAMP 2

176-0780

LH REAR CAB FLOODLAMP

176-0780

RH FRONT CAB FLOODLAMP

176-0780

LH FRONT CAB FLOODLAMP 2

176-0780

LH FRONT CAB FLOODLAMP

176-0780

BEACON

128-6983

RIDE CONTROL SOL 1

152-8340

BK-18

AUX LIFT PROP SOL

138-2924

LOWER PROP SOL

138-2924

LIFT PROP SOL

138-2924

AUX LOWER PROP SOL

138-2924

DUMP PROP SOL

138-2924

RACKBACK PROP SOL

138-2924

BU-18

BK-18

OR-18

SIGNAL

GROUND

TILT POSITION SENSOR

169-0417

RH FORWARD HORN

163-1201

RH REAR FLOODLAMP 2

176-0780

LH REAR FLOODLAMP 2

176-0780

LH REAR FLOODLAMP

172-9973

RH REAR FLOODLAMP

172-9973

LH FORWARD HORN

174-7875

RH FRONT FLOOD

176-0780

LH FRONT FLOOD

176-0780

BACKUP ALARM 1

123-6449

BK-18

REAR AXLE OIL TEMP SWITCH

155-8999

GROUND

SIGNAL

FUEL TEMP SENSOR

1309811

ENGINE

GROUND

20A

UNSWITCHED BUSS BREAKER (CAB)

6T-3644

87a

START AID RELAY

3E-5239

FUEL PRIMING PUMP SW

165-5970

RD-18

BK-18

WH-18

MOTOR

FUEL PRIMING PUMP

162-2211

BK-18

FRONT AXLE OIL TEMP SW

155-8999

HYD FILTER BYPASS SW

7X-8549

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

OIL PRESSURE SENSOR

194-6725

SIGNAL

GROUND

COOLANT TEMP SENSOR

130-9811

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

TURBO OUTLET PRESS SENSOR

194-6724

SIGNAL

GROUND

CAMSHAFT SPEED TIMING SNSR

189-9801

SIGNAL

GROUND

INTAKE MAN AIR TEMP SNSR

130-9811

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

ATMOSPHERIC PRESS SENSOR

194-6722

VARIABLE SPEED FAN SOL

156-2829

MAIN RELAY 2

159-9108

NEGPOS

12V BATTERY 2

115-2422

NEGPOS

12V BATTERY 1

115-2422

BLOCK AS

8C-6358

BU-16

RD-16

BK-16

PRIMARY STEERING PRESS SW

3E-6450

HOOD ACTUATOR SW

146-0240

RD-18

WH-18

BK-18

MOTOR

HOOD ACTUATOR MOTOR

161-4002

BK-18

START AID SOL

3E-6332

DISCONNECT SW

7N-0718

G S

MTRBAT

MOTOR

STARTER

165-4619

ALT

ALTERNATOR

185-5294 65A

ARC SUPPRESSOR

189-3158

BK-18

AC PRESS SW

114-5333

BU-16

RD-16

BK-16

BRAKE OIL PRESS SW

175-3244

BU-16

RD-16

BK-16

PARK BRAKE PRESS SW

174-4312

RH STOP TAIL PARK LAMP

107-4401

RD-18

WH-18

BK-18

RH REAR TURN LAMP

162-2073

BK-18

LH REAR TURN LAMP

162-2073

RD-18

BK-18

LH STOP TAIL PARK LAMP

135-0426

RD-18

WH-18

BK-18

LICENSE PLATE LAMP

5A-3808

YL-18

87a

BACKUP ALARM RELAY

4Y-6135

RH BACKUP LAMP

126-9288

RD-20

BK-20

RH TURN STOP TAIL LAMP

4Y-3264

PU-18

OR-18

YL-18

BK-16

LH BACKUP LAMP

126-9288

RD-20

BK-20

LH TURN STOP TAIL LAMP

4Y-3460

PU-18

OR-18

YL-18

BK-16

OUTPUT SPEED SNSR (LEADING)

193-2550

BK-18

WH-18

CLUTCH 6 1ST

147-5399

WH-18

CLUTCH 5 2ND

147-5399

WH-18

CLUTCH 4 3RD

147-5399

WH-18

CLUTCH 3 4TH

147-5399

WH-18

CLUTCH 2 FWD

147-5399

WH-18

CLUTCH 1 REV

147-5399

BK-18

START RELAY

175-2313

BK-18

MAIN RELAY

167-0138

80A

ALTERNATOR BREAKER

9S-4693

80A

MAIN BREAKER

9S-4693

15A

RUNNING LAMP BREAKER

3T-2662

15A

ADEM ENGINE CONTROL BREAKER

6T-3643

20A

HOOD ACTUATOR BREAKER

6T-3644

WH-18

RD-14

BU-14

BK-14

GN-18

OR-14

MOTOR LOWER

LOWER HOOD

GROUND

MOTOR RAISE

+28V

RAISE HOOD

HOOD RAISE/LOWER MOTOR CONTROL

149-2612

BK-18

HYD OIL LEVEL SW

123-2993

RIDE CONTROL SOL 2

152-8340

BK-18

LH FRONT TURN LAMP

3E-6466

RD-18

BK-18

RH FRONT TURN LAMP

3E-6466

RD-18

BK-18

WH-18

BK-18

OR-18

+24V

GROUND

SIGNAL

LIFT POS SENSOR

169-0417

WH-18

BK-18

OR-18

+24V

GROUND

SIGNAL

LIFT CYL HEAD END PRESS SNSR

124-4672

BK-18

ON OFF PILOT SOL

152-6761

Y-C4

1552269

Y-C6

1552269

Y-C1

1552269

Y-C5

1552269

Y-C3

1552269

Y-C2

1552269

58R

U-C2

6C7157

58L

U-C1

3E3376

R-C1

1155776

P-C4

1552269

P-C3

3E3364

P-C2

1552269

P-C1

3E3382

M-C1

3E3379

M-C2

3E3379

MC-C1

1552273

MC-C2

7X6222

L-C4

1552272

L-C1

3E3382

L-C2

3E3379

K-C14

1552267

K-C11

3E3364

K-C3

1552269

K-C9

3E3370

K-C7

3E3370

K-C5

1552269

K-C6

1552269

K-C10

1552269

K-C8

1552269

K-C4

3E3370

K-C12

1552269

K-C2

1552269

K-C13

1552252

K-C1

1607690

KK-C1

189-6323

J-C1

1552269

H-C1

3E3382

H-C2

4Y4217

F-C5

1552269

F-C4

1552269

F-C7

3E3382

F-C6

1552273

F-C17

1552264

F-C9

3E3376

F-C8

1552272

F-C16

1552252

F-C14

1552267

F-C13

3E3370

F-C10

3E3370

F-C3

1552267

F-C2

3E3370

F-C11

3E3364

F-C15

3E5179

F-C12

1552267

F-C1

9X0141

EU-C1

1552272

EU-C2

1552267

ET-C1

1552269

ER-C2

3E3367

ER-C1

1552252

EN-C3

3E3382

EN-C2

1552269

EN-C1

1552269

EL-C2

1552269

EL-C1

1552269

EL-C3

3E3382

EG-C10

1552273

EG-C12

9X0141

EG-C11

1552273

CY-C2

1552269

CY-C1

3E3364

CX-C7

7E6513

CX-C5

7E6513

CX-C4

7E6513

CX-C3

7E6513

CX-C2

7E6513

CX-C1

7E6513

CX-C6

3E8969

CW-C5

1552269

CW-C4

1552267

CW-C2

3E3364

CV-C2

3E3382

CV-C3

9X1054

CV-C1

1552269

CU-C1

3E3364

CP-C1

1552269

CP-C2

1552269

CJ-C39

1552269

CJ-C10

3E5179

CJ-C7

8N1517

CJ-C37

1552269

CJ-C24

3E3370

CJ-C23

3E3370

CJ-C22

3E3364

CJ-C29

3E3364

CJ-C13

3E3382

CJ-C12

1552273

CJ-C5

1552272

CJ-C28

1552269

CJ-C14

1552269

CJ-C19

1552267

CJ-C18

1552267

CJ-C25

1552269

CJ-C34

1552269

CJ-C15

1552269

CJ-C21

1552267

CJ-C17

1297164

CJ-C20

1297163

CJ-C35

9X1054

CJ-C6

9X0141

CJ-C4

9X7147

CJ-C11

8N1533

CJ-C1

9X1343

CJ-C9

1552267

CJ-C36

1552267

CJ-C27

3E3364

CJ-C26

1552269

CJ-C8

1552267

CJ-C31

3E3364

CJ-C32

1552269

CJ-C33

1552267

CJ-C16

1552273

CJ-C3

3E3364

CJ-C2

1552269

CH-C17

3E3382

CH-C18

1552273

CH-C12

1552269

CH-C11

3E3364

CH-C4

8N1518

CH-C1

1835784

CH-C15

3E3370

CH-C16

3E3364

CH-C5

1552269

CH-C13

1552269

CH-C3

1552269

CH-C6

1552269

CH-C14

1552269

CH-C2

1607689

CH-C10

1552269

CH-C9

3E3364

CH-C8

3E3364

CH-C7

1552269

CF-C1

3E3364

CE-C1

3E3364

A-C1

3E3382

A-C2

4Y4217

AX-C3

1552267

AX-C1

3E3364

AX-C2

1552269

AW-C3

1552269

AW-C13

3E3370

AW-C12

3E3370

AW-C11

3E3364

AW-C10

3E3364

AW-C9

1552269

AW-C7

1552269

AW-C5

1552269

AW-C4

1552269

AW-C1

4Y6136

AV-C4

1552269

AV-C3

3E3364

AV-C2

1552269

AV-C1

1552273

AU-C3

1552267

AU-C1

3E3364

AU-C2

1552269

AC-C2

1552269

AC-C1

1552269

AT-C10

7X6222

AT-C14

1552267

AT-C13

1552269

AT-C9

1552269

AT-C1

1552269

AT-C8

3E3364

AT-C7

3E3364

AT-C6

3E3364

AT-C2

3E3364

AT-C4

3E3364

AT-C5

3E3364

AN-C3

1552252

AN-C1

1552267

AN-C5

7T5957

AN-C4

7T5957

AN-C2

1552269

AM-C1

3E5179

AM-C2

1552267

AK-C1

1552267

AK-C2

1552269

AK-C3

1552269

AJ-C2

3E5179

AG-C9

3E3370

AG-C8

1552267

AG-C18

1552252

AG-C20

1552252

AG-C21

1552267

AG-C19

3E3370

AG-C10

3E3370

AG-C11

1552267

AG-C7

3E3370

AG-C13

3E3364

AG-C2

3E5179

AG-C12

1552267

AG-C17

1552269

AG-C3

1552269

AG-C16

1552269

AG-C4

1552269

AG-C6

3E3364

AG-C5

1552269

AG-C15

3E3364

AG-C14

1552269

AG-C1

9X0141

AE-C8

1552267

AE-C9

3E3370

AE-C12

1552252

AE-C11

3E3364

AE-C10

3E3364

AE-C7

1552269

AE-C6

1552269

AE-C5

1552269

AE-C4

1552269

AE-C3

1552269

AE-C2

1552269

AE-C1

1552269

321-CJ55 BR-18

975-CJ74 WH-18

BACKUP ALARM

123-6449

BK-18

CJ-C38

3E3364

CJ-C30

1552269

NOT USED

RH GROUND

FRAME GROUND

TWISTED WIRES

161718 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SYMBOL DESCRIPTION

BLADE, SPADE, RING OR SCREW

TERMINAL

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO

VEHICLE STRUCTURE

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

CONNECTOR

ATCH WIRE, CABLE, COMPONENT

CIRCUIT CONNECTED

CIRCUIT GROUPING DESIGNATION

CONN 1

CONN 2

CONN 3

CONN 4

CONN 5

CONN 6

CONN 7

CONN 8

CONN 9

CONN 10

CONN 11

CONN 12

CONN 13

CONN 14

CONN 15

CONN 16

CONN 17

CONN 18

CONN 19

CONN 20

CONN 21

CONN 22

CONN 23

CONN 24

CONN 25

CONN 26

CONN 27

CONN 26

CONN 27

CONN 26

CONN 27

CONN 26

CONN 27

CONN 26

CONN 27

CONN 28

CONN 29

CONN 30

CONN 31

STARTING CIRCUIT.

IMPLEMENT CONTROL CIRCUIT.

CAT MON SYS CIRCUIT. (CMS)

PANEL LAMP CIRCUIT.

WASHER/WIPER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

MACHINE SECURITY CIRCUIT.

PAYLOAD MONITORING CIRCUIT.

ENGINE CONTROL CIRCUIT.

START AID CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

Volume 2: Cab Wiring (Pilot Hydraulics and HMU Steering)

RENR4399-01

October 2001

966G Series II &

Electrical System

AXJ1-UP

AXN1-UP

Wheel Loader

2001 Caterpillar

Printed in U.S.A.

972G Series II

CID Component

0096 Fuel Level Sender

0100 Engine Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor

0177 Torque Converter Oil Temperature Sensor

0248 Data Link

0263 Sensor Power Supply

0271 Action Alarm

0324 Action Lamp

0427 Temp Sensor (Front Axle Oil)

0428 Temp Sensor (Rear Axle Oil)

0600 Hydraulic Oil Temperature Sensor

0819 Display Data Link

0821 Display Power Supply

0826 Temp Sensor (Torque Converter Oil)

0830 Brake Oil Temperature Sensor

CID Component

0168 Electrical System Voltage

0254 Payload Electronic Control Module

0350 Lift Linkage Position Sensor

0364 Head End Lift Cylinder Pressure Sensor

0769 Rod End Lift Cylinder Pressure Sensor

0817 Internal Backup Battery

0820 Keypad Data Link

CID Component

0041 +8 Volts Sensor Supply

0070 Parking Brake Switch

0149 Ride Control Solenoid 2

0168 Electrical System Voltage

0177 Transmission Oil Temperature Sensor

0190 Engine Speed Sensor

0270 Cat Monitor System Harness Code

0363 Ride Control Solenoid 1

0367 Ride Control Switch

0368 Transmission Auto/Manual Switch

0444 Start Relay

0562 Cat Monitoring System

0585 Tranmission Output Speed Sensor 1

0621 Downshift Switch

0622 Upshift Switch

0623 Directional Switch

0631 Transmission Clutch 1 Solenoid

0632 Transmission Clutch 2 Solenoid

0633 Transmission Clutch 3 Solenoid

0634 Transmission Clutch 4 Solenoid

0635 Transmission Clutch 5 Solenoid

0636 Transmission Clutch 6 Solenoid

0638 Starter Solenoid

0668 Transmission Shift Lever

0672 Torque Converter Output Speed Sensor

0673 Speed Sensor (Transmission Output 2)

0793 Pressure Switch (Primary Steering)

0794 Pressure Switch (Secondary Steering)

0795 Secondary Steering Intermediate Relay

1327 Position Sensor (Left Brake Pedal)

1521 Part-Throttle Autoshift Selector Switch

CID Component

0168 Voltage Above Normal

0248 Cat Data Link Error

0817 Real Time Clock Not Running

1391 MSS Output Driver #1

1392 MSS Output Driver #2

Theft Deterrent Module

(MID No. 124)

¹ The CID is a diagnostic code that indicates which component is faulty.

² The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

Component Identifiers (CID¹)

Module Identifier (MID²)

Caterpillar Monitoring System

(MID No. 030)

Payload Control System

(MID No. 074)

Transmission Control

(MID No. 081)

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description

0 Data valid but above normal operational range.

1 Data valid but below normal operational range.

2 Data erratic, intermittent, or incorrect.

3 Voltage above normal or shorted high.

4 Voltage below normal or shorted low.

5 Current below normal or open circuit.

6 Current above normal or grounded circuit.

7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.

9 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Wire Description

Wire

Number

Wire

Color

Description

Wire

Number

Wire

Color

Description

102 BU RUNNING/HAZARD LAMPS POWER 540 WH TURN SIGNAL IND LEFT

104 YL MSS/PRODUCT LINK POWER 550 GY HVAC BLOWER

105 RD KEY SWITCH POWER 567 WH HVAC BLOWER (ON)

106 WH LIFT/TILT POS SENSOR POWER A513 PK DC/DC CONVERTER MEMORY OUT

108 BU SEAT POWER A523 PU BLEND DOOR (LOW SIDE)

112 PU SWITCHED POWER A524 BR BLEND DOOR (VARIABLE)

113 OR CAT MON SYS POWER A525 GN BLEND DOOR (HIGH SIDE)

114 RD FORWARD HORN POWER A541 PU TURN SIGNAL INDICATORS

115 PK VOLTAGE CONV 24V RADIO POWER C529 GY LIFT CYL HE PRESS SENSOR

118 GY FRONT REAR WIPER WASH POWER C530 BU LIFT POSITION SENSOR

120 RD VOLTAGE CONV MEMORY

121 RD VOLTAGE CONV MEMORY ATCH 603 PK ROTARY BEACON

122 RD DOME LAMPS POWER 604 OR STOPLAMP

123 WH AXLE OIL COOLER POWER 605 YL LH TURN LAMPS

124 GN HVAC POWER 606 GY RH TURN LAMPS

126 PK XMSN ECM POWER 608 GN REAR FLOOD LAMPS

127 OR FRONT CAB FLOODLAMPS POWER 610 OR RUNNING LAMP DIMMER

128 PK DETENT POWER 611 PU HEADLAMPS (HIGH)

129 BU START AID POWER 614 PU LICENSE PLATE/RH TAIL/DASH LAMPS

130 RD STOPLAMP/BACKUP ALARM POWER 615 YL FORWARD CAB FLOODLAMPS

131 BR TURN SIGNAL FLASHER POWER 617 BR LH TAIL/CLEARANCE LAMPS

132 PK CENTER DASH INDICATOR PNL PWR 619 GN FORWARD FLOOD/LO BEAM LAMPS

133 OR LH/RH DASH INDICATOR PNL PWR 633 BU BUCKET LAMPS

134 YL REAR MACHINE FLOODS POWER 646 OR FORWARD CAB FLOODLAMPS

135 BU 12V ACCESSORY POWER 647 GN REAR FLOODLAMPS

136 GN SECONDARY STEERING POWER 661 GN DIMMER TACHOMETER LAMP

138 GN PCS POWER 662 YL DIMMER SPEEDOMETER LAMP

139 RD LH TAIL/CLEARANCE LAMPS POWER 663 GY DIMMER GAGE LAMPS

142 BU FOURTH FUNCTON/GRAPPLE POWER 691 GY TURN SIGNAL FLASHER POWER

144 GN BEACON POWER

147 RD ECAP POWER 700 PK IMPLEMENT INTERLOCK

150 OR ENGINE ECM POWER 709 OR XMSN ECM SENSOR/IND (+8V)

164 WH XMSN ECM/LH BRAKE PED SENS PWR 720 PU NEUTRALIZER OVERRIDE SW (N/O)

168 GN QUICK COUPLER POWER 727 GN SECONDARY STEER RELAY COIL +V

170 RD PRODUCT LINK (UNSWITCHED) 728 BU SECONDARY STEERING INTERMEDIATE RELAY

174 RD UNSWITCHED BUSS POWER 751 GN CLUTCH 1 SOLENOID (REVERSE)

188 WH PCS ECM POWER 752 YL CLUTCH 2 SOLENOID (FORWARD)

199 RD HOOD CONTROL POWER 754 BU CLUTCH 3 SOLENOID 4TH

755 OR CLUTCH 4 SOLENOID 3RD

200 BK MAIN CHASSIS GROUND 761 GY LIFT POSITION DETENT SOL

201 BK CAT MON SYS GROUND 762 YL FORK POSITION SELECT

250 BK PCS CUSTOMER GROUND 779 WH QUICK COUPLER (ENGAGE SOL)

251 BK PCS GROUND E701 PK RIDE CONTROL AUTO IND

290 BK SERVICE MODE SERVICE E702 OR RIDE CONTROL ON IND

291 BK SERVICE MODE CLEAR E707 GN PCS DISPLAY +V

A273 BK TRANSMISSION ECM GND E708 PK PCS DISPLAY CLOCK

A274 BK PRODUCT LINK GROUND E735 PU OPERATOR SW IN

A275 BK MSS GROUND F766 WH IMPLEMENT DETENT INTERLOCK

F781 BR DOWNSHIFT SWITCH (N/O)

306 GN START RELAY COIL+ G728 YL KICKOUT SWITCH

307 OR KEY SWITCH START G746 WH LH PEDAL POS SENSOR (SIGNAL)

308 YL MAIN POWER RELAY COIL+ G750 BU XMSN FORWARD SWITCH

320 OR HORN RELAY 24V G755 GY XMSN REVERSE SWITCH

321 BR BACKUP ALARM 24V G760 WH UPSHIFT SW (N/O)/(HMU 2ND GEAR)

322 GY FORWARD HORN G761 YL DOWNSHIFT SW (N/C)/(HMU 3RD GEAR)

326 PU KEY SWITCH OFF G762 BR DOWNSHIFT SW (N/O)/(HMU 4TH GEAR)

A307 GY THROTTLE PEDAL POS SENSOR G763 PU NEUTRAL SW

G764 PK PARK BRAKE SWITCH (ON)

403 GN ALTERNATOR R TERM G766 GN RIDE CONTROL SW (AUTO)

410 WH ACTION ALARM G767 WH RIDE CONTROL SW (ON)

411 PK ACTION INDICATOR LAMP G768 GN UPSHIFT SW (N/C)/(HMU 1ST GEAR)

413 BR FUEL PRESSURE INDICATOR G787 GN FNR FORWARD SW

416 OR SECONDARY STEER SW G788 YL FNR REVERSE SW

417 GY PRIMARY STEER SW H730 BR AUTO/MAN (AUTO 1-4)

419 YL PARK BRAKE SWITCH (OFF) H795 PK ENGINE ECM (SENSOR/SW RETURN)

426 BR XMSN FILTER BYPASS SW 818 BR SERIAL DATA (TRANSMIT)

430 BU AIR FILTER RESTRICTED IND 819 GY SERIAL DATA (RECEIVE)

432 PK BRAKE OIL PRESS SW (ON) F846 PU MSS LED SOURCE DRIVER

436 OR XMSN FILTER BYPASSED IND G836 WH MSS LED SOURCE DRIVER

442 GY HYD OIL TANK TEMP SENSOR G850 BU AIR INLET HEATER INDICATOR

443 YL TC OUTLET TEMP SENSOR 900 PU CLUTCH 5 SOLENOID 2ND

447 PK FUEL LEVEL SENSOR 901 WH CLUTCH 6 SOLENOID 1ST

450 YL ENGINE SPEED (RPM) FROM ADEM 910 YL NEUTRALIZER DISABLE INDICATOR

453 PK SECONDARY STEERING PRESS SWITCH (N/C) 944 OR CAT DATA LINK+

484 YL PRIMARY STEERING PRESS SWITCH (N/C) 945 BR CAT DATA LINK-

496 WH HYD OIL TANK LEVEL SENSOR 951 PK MSS LED RETURN

C413 YL CAT MON SYS DISPLAY DATA 961 BR TILT POSITION DETENT SOL

C414 BU CAT MON SYS LOAD 962 OR TRANSMISSION ECM GROUND

E455 BR HYD FILTER BYPASS SW 964 BU FORK POSITION SELECT

G479 WH SERVICE ENGINE IND 973 BR AUTO/MAN (MANUAL)

G480 GN FUEL LEVEL/TEMP INDICATOR 975 WH XMSN ECM SOLENOID/IND RETURN

G485 BU FRONT AXLE OIL TEMP SW 976 OR UPSHIFT SWITCH (N/C)

G486 GN REAR AXLE OIL TEMP SW 977 YL AUTO/MAN (AUTO 4)

987 WH FOURTH FUNCTION SELECT SW

500 BR FRONT WIPER (PARK) A982 BR ENGINE ECM THROTTLE/IND 8V

501 GN FRONT WIPER (LOW) E900 WH XMSN OUTPUT SPEED +

502 OR FRONT WIPER (HIGH) E901 GN XMSN OUTPUT SPEED -

503 BR REAR WIPER (PARK) E906 OR XMSN OUTPUT SPD TRAIL +

504 YL REAR WIPER (LOW) E907 GY XMSN OUTPUT SPD TRAIL -

505 BU REAR WIPER (HIGH) E908 BR XMSN INPUT SPEED +

506 PU FRONT WASHER PUMP +V E909 WH XMSN INPUT SPEED -

507 WH REAR WASHER PUMP +V E955 OR PCS KEYPAD DATA

508 PU RADIO SPEAKER + K933 GN OPERATOR MONITOR SENSOR PWR

509 WH RADIO SPEAKER LEFT- K977 PK XMSN OIL TEMPERATURE

511 BR RADIO SPEAKER + N939 GN RIDE CONTROL OFF SOLENOID

512 GN RADIO SPEAKER RIGHT- P910 BR SECONDARY STEER TEST SW

515 GY BLOWER MOTOR HIGH P916 OR FNR NEUTRAL SW

516 GN BLOWER MOTOR MEDIUM P931 GN GRAPPLE ENABLE SW

517 BU BLOWER MOTOR LOW P976 BR QUICK COUPLER RELEASE SOL

518 OR HAZARD FLASHER R974 OR START AID SWITCH

521 YL A/C SELECT SW (A/C POSITION) T901 YL MSS EXCITER COIL IN

522 WH A/C CLUTCH SOLENOID -V T902 PK MSS EXCITER COIL OUT

537 GN TURN SIGNAL INDICATORS X972 GN VARIABLE SHIFT CONTROL (MAX)

538 BR HAZARD INDICATOR X973 BU VARIABLE SHIFT CONTROL (MID)

539 BU TURN SIGNAL IND RIGHT X974 BR VARIABLE SHIFT CONTROL (MIN)

Accessory Circuits

Control Circuits

Lighting Circuits

Accessory Circuits (Continued)

Power Circuits

Ground Circuits

Basic Machine Circuits

Monitoring Circuits

Machine Harness Connector And Component Locations

Service Mode Number

Operator Mode Sequence 0

Harness Code 1

Numeric Readout 2

Service 3

Digital Tattletale 4

Units 5

Charging System Display 6

Monitoring System Service Modes

Operator Mode Number

Service Meter 1

Tachometer 2

Engine Oil Pressure 3

Odometer - Machine Travel Distance 4

Scrolling (Diagnostic) 5

Monitoring System Operator Modes

Related Electrical Service Manuals

Title Form Number

Caterpillar Monitoring System SENR1394

Machine Security System RENR2462

Payload Control System SENR6614

Transmission Control System RENR2105

This indicates that the component does not have a wire connected to ground. It is grounded by

being fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Socket

Fuse

Component

Part Number

Pin or Socket

Number

Receptacle

Plug

Wire, Cable, or Harness

Assembly Identification

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Single Wire

Ground

Connection

Connector

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit Breaker

Symbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measures

the temperature or pressure. Its resistance changes to give an indication to the gauge of the

temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can

open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that

makes an electromagnet when current flows through it. The electromagnet can open or close

a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

Typical representation of a

Sure-Seal connector. The plug

and receptacle contain

both pins and sockets.

Typical representation of

a Deutsch connector. The

plug contains all sockets

and the receptacle contains

all pins.

325-A135 PK-14

AG-C4

111-7898

L-C12

3E-5179

C-C4

130-6795

Circuit

Number

Identification

Wire

Color

Wire

Gauge

AG-C3

130-6795

Harness identification letter(s) and a

serializing code. The "C" stands for

connector and the number indicates

which connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number For

Connector Assembly

Harness identification code

This example indicates

wire 135 in harness "AG".

Component

Schematic

Location

Machine

Location

Component

Schematic

Location

Machine

Location

Alarm - Action

E-15

C Sensor - Left Hand Brake Pedal

H-1

Antenna Filter - Machine Security System

E-16

C Sensor - Throttle Position

G-1

Arc Suppressor

D-15

C Solenoid - Auxillary

G-6

Assembly - Handle Fnr Downshift

H-6

D Solenoid - Float

G-6

Breaker - HVAC

A-15

C Solenoid - Lift Positioner

G-6

Breaker - Seat

A-15

C Solenoid - Tilt Positioner

G-6

Compressor - Seat

H-7

37 Switch - A/C Selector

E-8

Control - Dimmer

D-15

C Switch - Auto / Manual Select

D-6

Control - EMS III

C-10

B Switch - Beacon

J-2

Control - Machine Security System

E-16

C Switch - Blower

D-8

Control - Payload Control System

B-10

38 Switch - Bucket / Fork Select

D-4

Control - Transmission

J-18

39 Switch - Dimmer

H-1

Converter - Voltage (10A)

E-15

C Switch - Down Shift

H-6

Converter - Voltage (20A)

F-15

C Switch - EMS Mode Select

D-8

Flasher - 24V

D-15

C Switch - Forward Horn

H-3

Fuse Block

A-16

C Switch - Forward Horn 2

G-6

Gauge - Quad

J-1

A Switch - Fourth Function Select

F-6

Ground - Cab 1

C-12

C Switch - Front Intermittent Wiper/Washer

D-7

Ground - Cab 2

B-12

C Switch - Grapple Enable

F-6

Ground - Cab 4

L-18

40 Switch - Hazzard Lamp

J-2

Ground - Dash

J-4

A Switch - Implement Detent Override Limit

G-6

Ground - Engine End Frame

L-18

40 Switch - Key Start

F-3

Ground - Upper Cab

A-3

41 Switch - Kickout On/Off

D-3

Indicator - Center Dash

K-1

A Switch - Neutralizer Override

C-3

Indicator - Left Hand Panel

L-1

A Switch - Quick Coupler

D-2

Indicator - Right Hand Panel

K-1

A Switch - Rear Wiper/Washer

E-6

Keypad - Payload Control System

B-10

38 Switch - Ride Control

C-4

Motor - Blend Door Actuator

L-15

42 Switch - Running Lamp

K-2

Motor - Blower

L-15

42 Switch - Secondary Steering Test

C-3

Motor - Front Wiper

I-1

A Switch - Start Aid

G-3

Motor - Rear Wiper

K-14

C Switch - Stop Lamp

G-1

Relay - Forward Cab Floodlamp

C-16

C Switch - Temperature Select

E-7

Relay - Forward Horn

C-15

C Switch - Transmission Gear Selector

H-2

Relay - Implement Start Interlock

C-15

C Switch - Turn Signal

H-2

Relay - Rear Floodlamp

C-15

C Switch - Variable Shift Control

E-5

Resistor - Blower Motor Speed

L-15

42 Tachometer/ Speedometer

J-1

Resistor 1

L-14

42 Thermostat

K-15

Resistor 2

L-14

Machine locations are repeated for components located close together.

A = Operator Compartment - Dash Console

B = Operator Compartment - Overhead Console

C = Operator Compartment - Relay / Fuse Panel

D = Operator Compartment - Implement Pod

Component Location

Connector Location

Connector Number

Schematic

Location

Machine

Location

CONN 15 C-18 32

CONN 16 E-18 32

CONN 17 F-18 32

CONN 18 F-18 32

CONN 19 G-18 32

CONN 32 G-14 C

CONN 33 F-15 C

CONN 34 Service Mode Plug E-15 C

CONN 35 L-13 42

CONN 36 G-7 D

CONN 37 G-7 D

CONN 38 Customer Data Connection B-10 B

CONN 39 C-9 D

CONN 40 H-3 A

CONN 41 G-3 A

CONN 42 F-3 A

CONN 43 Service Tool Connector F-2 A

CONN 44 H-1 43

CONN 45 G-1 43

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near th

component. See the Component Location Chart.

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹

Overall: 2.0 ± 0.1

Tap: 1.0 ± .05

Auxillary

Tilt Positioner

Lift Positioner

Float

¹ At room temperature unless otherwise noted.

85.3 ± 5.0

9G-1950 Resistor: Blower Motor Speed

152-6480 Solenoids:

DASH

IMPLEMENT POD

PANEL B

AND UPPER CAB

FUSE PANEL/ELECTRICAL INSTALLATION

PANEL B

SERVICE

MODE

PLUG

SERVICE

TOOL CONNECTOR

CAP PART NUMBER

8C-6354

138-N5 GN-18

138-N11 GN-18

200-N4 BK-18

251-N6 BK-18251-N6 BK-18

C529-N8 GY-18

C530-N9 BU-18

614-N3 PU-18

944-N1 OR-18

945-N2 BR-18

818-N12 BR-18

819-N13 GY-18

250-N14 BK-18

188-N16 WH-18

251-N15 BK-18

E955-N17 OR-18

CUSTOMER

DATA

CONNECTION

610-W2 OR-14

619-W3 GN-14

611-W1 PU-14

200-X1 BK-14

NOTE: JUMPER 610-OR TO 619-GN

ON MACHINES NOT EQUIPPED WITH

ROADING LIGHTS.

STRAP AS.

8X-5802

CABLE AS. 124-4885 CABLE AS. 124-4883

CABLE AS. 124-4884

TWISTED

WIRES

200-C373 BK-18

200-C331 BK-18

200-C335 BK-18

200-C332 BK-18

200-C336 BK-18

200-C333 BK-18

201-C347 BK-18

201-C348 BK-18 201-C348 BK-18

538-C363 BR-18

663-C345 GY-18

663-C346 GY-18

C413-C351 YL-18

C413-C350 YL-18

C414-C353 BU-18

C414-C352 BU-18

E707-C355 GN-18

E707-C356 GN-18

E708-C359 PK-18

E708-C354 PK-18

611-C367 PU-18

102-C365 RD-14

DASH

FUSE PANEL/ELECTRICAL INSTALLATION

537-AY1 GN-18

539-AY2 BU-18

540-AY3 WH-18

605-AY4 YL-18

606-AY5 GY-18

A541-AY6 PU-18

539-C377 BU-18

540-C378 WH-18

537-C360 GN-18

118-C322 GY-18

118-C357 GY-18

118-C323 GY-18

118-C342 GY-18

614-C296 PU-18

614-C297 PU-18

614-C298 PU-18

614-C299 PU-18

200-C304 BK-18

200-C303 BK-18

200-C302 BK-18

200-C301 BK-18

E735-C287 PU-18

124-C234 GN-14

E735-C287 PU-18

124-C234 GN-14

614-C299 PU-18

614-C298 PU-18

200-C301 BK-18

614-C297 PU-18

200-C302 BK-18

614-C296 PU-18

200-C303 BK-18

200-C304 BK-18

308-C74 YL-18

138-C20 GN-18

615-C218 YL-18

615-C217 YL-14

945-C128 BR-18

944-C127 OR-18

604-C78 OR-18

614-C82 PU-18

614-C93 PU-18

614-C94 PU-18

605-C79 YL-18

605-C91 YL-18

606-C80 GY-18

606-C89 GY-18

320-C208 OR-18

962-C4 OR-18

962-C31 OR-18

962-C30 OR-18

611-C32 PU-14

403-C123 GN-18

403-C215 GN-18

611-C32 PU-14

308-C74 YL-18

615-C218 YL-18

962-C31 OR-18

512-C276 GN-18

512-C249 GN-18

512-C248 GN-18

511-C238 BR-18

511-C254 BR-18

509-C274 WH-18

509-C271 WH-18

509-C272 WH-18

508-C265 PU-18

691-C107 GY-18

131-C266 BR-18

322-C39 GY-18

-C

-1

112-C269 PU-14

112-C270 PU-14

199

-C72

-18

199-C72 RD-18

-C1

R-1

150-C126 OR-18

112-C1 PU-4

112-C1 PU-4 112-C1 PU-4

112-C1 PU-4

603-C184 PK-18

619-C40 GN-14

135-C171 BU-18

135-C171 BU-18135-C171 BU-18

135-C171 BU-18

A524-C188 BR-18

A523-C186 PU-18

517-C183 BU-14

516-C182 GN-14

515-C181 GY-14

522-C125 WH-18

504-C179 YL-18

503-C180 BR-18

505-C170 BU-18

A982-C130 BR-18

H795-C131 PK-18

A307-C129 GY-18

521-C124 YL-18

130-T2 RD-18

604-T1 OR-18

G485-C55 BU-18

G485-C55BU-18

G485-C55 BU-18

G486-C56 GN-18

G486-C56GN-18

G486-C56 GN-18

442-C7 GY-18

411-C243 PK-18

C414-C244 BU-18

432-C6 PK-18

E708-C247 PK-18

496-C9 WH-18

447-C64 PK-18

426-C85 BR-18

E707-C250 GN-18

C413-C251 YL-18

500-C252 BR-18

506-C10 PU-18

507-C11 WH-18

501-C257 GN-18

502-C253 OR-18

617-C83 BR-18

R974-C132 OR-18

102-C69 RD-14

-C

-1

127-C267 OR-14

691-C107 GY-18

604-C78 OR-18

174-C2 RD-12

138

-C20

-18

138-C20 GN-18

130-C76 RD-18

201-C65 BK-18

118-C190 GY-18

118-C190 GY-18118-C190 GY-18

118-C190 GY-18

201-C224 BK-18

E455-C12 BR-18

201-C205 BK-18

614-C370 PU-18

134-C268 YL-14

200-C220 BK-18

608-C185 GN-14

608-C81 GN-14

201-C205 BK-18

RD-

114-C41 RD-18

114-C42 RD-18

200-C213 BK-18

200-C212 BK-18

200-C211 BK-18

200-C214 BK-18

113-C262 OR-18

200-C175 BK-18

200-C176 BK-14

200-C228 BK-14

134-C268 YL-14

114-C42 RD-18

129-C71 BU-18

129-C71 BU-18 129-C71 BU-18

129-C71 BU-18

136-C75 GN-18

136

C75 GN-

567-C230 WH-14

567-C178 WH-14

567-C174 WH-14

567-C178 WH-14

113-C262 OR-18

540-C378 WH-18

611-C367 PU-18

539-C377 BU-18

200-C339 BK-18

200-C337 BK-18

200-C338 BK-18

200-C316 BK-18

200-C314 BK-18

200-C315 BK-18

727-C206 GN-18

962-C325 OR-18

E702-C255 OR-18

E701-C256 PK-18

430-C191 BU-18

G479-C192 WH-18

G480-C169 GN-18

THIS DIAGRAM IS FOR THE:

WITH PILOT CONTROLLED IMPLEMENTS

HMU STEERING AND

ELECTRONIC ENGINE CONTROL

DESIGN CONTROL P401

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

AND XMSN SHIFTER IN NEUTRAL

DASHED FONT INDICATES AN ATTACHMENT COMPONENT

OR HARNESS

COMPONENTS IN THE FOLLOWING SYSTEMS

ARE NOT OFFERED WITH OROPS CABS:

HVAC, RADIO READY, WINDSHIELD WIPER AND WASHER

614-C300 PU-18

123

-C95

-18

123-C95 WH-18

614-C295 PU-18

200-C305 BK-18

614-C295 PU-18

200-C305 BK-18

962-C324 OR-18

121-EJ2 RD-12

121-EJ5 RD-12

200-EJ11 BK-12

200-EJ6 BK-12

142-EJ7 BU-12

142-EJ10 BU-12

CONNECTIONS FOR COMMUNICATIONS RADIO

CONNECT TO CJ-C11

ON THE CHASSIS AND

ENGINE DIAGRAM

FOR PART NUMBERS

SEE THE TITLE BLOCK

CONNECT TO CJ-C4

ON THE CHASSIS AND

ENGINE DIAGRAM

FOR PART NUMBERS

SEE THE TITLE BLOCK

CONNECT TO CJ-C6

ON THE CHASSIS AND

ENGINE DIAGRAM

FOR PART NUMBERS

SEE THE TITLE BLOCK

CONNECTS TO CH-C1

ON THE CHASSIS AND

ENGINE DIAGRAM

FOR PART NUMBERS

SEE THE TITLE BLOCK

ELECTRICAL STUDS PASS

THROUGH THE CAB ROOF

CONNECTING TO TERMINALS

ON THE CHASSIS AND ENGINE DIAGRAM

FOR PART NUMBER

SEE THE TITLE BLOCK

200-C373 BK-18

135-C375 BU-18

200-C374 BK-18

135-C375 BU-18

200-C374 BK-18

A982-C130 BR-18

H795-C131 PK-18

A307-C129 GY-18

A982-C130 BR-18

A307-C129 GY-18

619-C40 GN-14

604-C78 OR-18

619-C40 GN-14

604-C78 OR-18

135-C376 BU-18

200-C328 BK-18

200-C327 BK-18

G746-C13 WH-18G746-C13 WH-18

G746-C13 WH-18

962-C368 OR-18

611-C32 PU-14

611-C367 PU-18

973-C160 BR-18

977-C162 YL-18

H730-C163 PK-18

720-C164 PU-18

X973-C157 BU-18

X974-C165 BR-18

P910-C166 BR-18

G766-C154 GN-18

135-C8 BU-18

G750-C161 BU-18

G763-C150 PU-18

G761-C158 YL-18

G762-C159 BR-18

G850-C29 BU-18

436-C47 OR-18

413-C33 BR-18

133-C343 OR-18

132-C344 RD-18

142 RD IS A 12 VOLT CIRCUIT

121 BU IS A 24 VOLT CIRCUIT

614-C371 PU-18

614-C321 PU-18

200-C339 BK-18

200-C338 BK-18

200-C337 BK-18

200-C339 BK-18

200-C337 BK-18

200-C338 BK-18

200-C318 BK-18

200-C189 BK-18

200-C317 BK-18

614-C321 PU-18

P976-C77 BR-18

200-C317 BK-18962-C368 OR-18

200-C335 BK-18

200-C336 BK-18

201-C347 BK-18

962-C368 OR-18

611-C366 PU-14

610-C369 OR-14

STEERING GROUP

201-C102 BK-18

IMPLEMENT POD

F766-E20 WH-18

F766-E19 WH-18

700-E11 PK-16

G728-C25YL-18

G728-C25 YL-18

142-E23 BU-18

320-C96 OR-18

614-E21 PU-18

614-C98 PU-18

200-E22 BK-18

200-C53 BK-18

200-C54 BK-18

961-E5 BR-18

961-C57 BR-18

761-C60 GY-18

962-C44 OR-18

762-C23 YL-18

JUMPER WIRE INSTALLED (IN PLACE OF

SWITCH) BETWEEN CONTACTS 1 AND 2

ON ALL MACHINES EXCEPT INTEGRATED TOOL

CARRIERS, SWITCH IS ATCH ON IT62GII

200-C306 BK-18

200-C307 BK-18

200-C308 BK-18

200-C309 BK-18

200-C310 BK-18

200-C311 BK-18

614-C289 PU-18

614-C290 PU-18

614-C291 PU-18

614-C292 PU-18

614-C294 PU-18

614-C293 PU-18

C529-C48 GY-18

C530-C49 BU-18

443-C18 YL-18

-C3

H-1

106-C3 WH-18

138-N11 GN-18

200-C313 BK-18

FUSE PART NUMBERS

10 AMP (9W-1442)

15 AMP (9W-1441)

20 AMP (9W-1446)

200-C53 BK-18

779-C50 WH-18

F781-C38 BR-18

200-C312 BK-18

614-C288 PU-18

IDENT PART NUMBER CHG LOC NOTE

A 197-4845 00 F-3 SERVICE TOOL

C 209-1797 02 G-18 MAIN CAB

E 195-6258 00 I-13 IMPLEMENT POD

F 192-2823 00 L-14 HVAC

N 188-1421 00 E-10 PAYLOAD CONTROL SYSTEM (ATTACHMENT)

T 146-1892 00 F-2 LH PEDAL STOP LAMP SWITCH

W 121-8039 01 F-2 DIMMER SWITCH (JAPAN)

AY 154-4563 01 H-3 TURN SIGNAL SWITCH

EH 187-5404 00 F-13 MACHINE SECURITY SYSTEM (ATTACHMENT)

EJ 187-5409 00 F-12 20 AMP VOLTAGE CONVERTER (ATTACHMENT)

WIRE ASSEMBLIES

GG 159-4580 00 E-4 KICKOUT ON/OFF SWITCH JUMPER

HH 159-4580 00 E-4 BUCKET/FORK SELECT SWITCH JUMPER

X 121-8038 02 F-2 DIMMER SWITCH JUMPER

FOR CHASSIS/ENGINE DIAGRAMS SEE:

950GII/962GII/IT62GII 186-4147

966GII/972GII 180-7893

IMPLEMENT

POD

DASH

PANEL B

AND UPPER CAB

FUSE PANEL/

ELECTRICAL INSTALLATION

CHASSIS, XMSN ECM

HVAC UNIT AND UPPER CAB

CHASSIS, TRANSMISSION ECM

HVAC UNIT, UPPER CAB

FUSE PANEL/ELECTRICAL

INSTALLATION AND

CAB GROUND

DASH

IMPLEMENT

POD

CHASSIS, XMSN ECM

HVAC UNIT AND

UPPER CAB

FUSE PANEL/ELECTRICAL

INSTALLATION, CHASSIS

PANEL B

UPPER CAB

DASH

REAR CAB

CAB GROUND

910-C15 YL-18

910-C279 YL-18

G480-C169 GN-18

G763-C150 PU-18

G766-C154 GN-18

X973-C157 BU-18

G761-C158 YL-18

G762-C159 BR-18

973-C160 BR-18

G750-C161 BU-18

977-C162 YL-18

H730-C163 PK-18

720-C164 PU-18

X974-C165 BR-18

P910-C166 BR-18

G746-C13 WH-18

413-C33 BR-18

436-C47 OR-18

F781-C38 BR-18

A273-C35 BK-18

975-C46 WH-18

752-C52 YL-18

962-C58 OR-18

962-C59 OR-18

962-C59 OR-18962-C120 OR-18

962-C120 OR-18

751-C61 GN-18

755-C63 OR-18

901-C66 WH-18

975-C70 WH-18

754-C109 BU-18

900-C110 PU-18

E901-C112 GN-18

K977-C113 PK-18

E900-C114 WH-18

E906-C116 OR-18

E908-C117 BR-18

E907-C118 GY-18

975-C121 WH-18

A273-C35 BK-18

STRAP

ASSEMBLY

728-C133 BU-18

306-C134 GN-18

N939-C135 GN-18

976-C139 OR-18

G764-C140 PK-18

453-C141 PK-18

419-C283 YL-18

484-C142 YL-18

450-C149 YL-18

417-C146 GY-18

416-C147 OR-18

321-C148 BR-18

CONNECT TO AT-C10

ON THE CHASSIS AND

ENGINE DIAGRAM

FOR PART NUMBERS

SEE THE TITLE BLOCK

F766-E10 WH-18

F766-C19 WH-18

200-E4 BK-18

200-C22 BK-18

200-C27 BK-18

A273-C15 BK-18

G755-C151 GY-18

G768-C152 GN-18

X972-C153 GN-18

G767-C155 WH-18

G760-C156 WH-18

307-C168 OR-18

307-C168 OR-18307-C168 OR-18

E909-C115 WH-18

610-C369 OR-14

251-C62 BK-18

201-C104 BK-18

964-C36 BU-18

-1

987-C45 WH-18

P931-C101 GN-18

E735-C284 PU-18

H795-C358 PK-18

326-C199 RD-18

F781-E2 BR-18

962-E3 OR-18

200-C22 BK-18

961-C57 BR-18

200-E6 BK-18

200-E7 BK-18

761-E8 GY-18

200-E9 BK-18

F766-C19 WH-18

G728-C25 YL-18

320-E12 OR-18

200-E13 BK-18

614-E14 PU-18

200-E15 BK-18

142-E16 BU-18

P931-E18 GN-18

320-E12 OR-18

200-E13 BK-18

614-E14 PU-18

200-E15 BK-18

142-E16 BU-18

987-E17 WH-18

P931-E18 GN-18

700-E11 PK-16

F766-E10 WH-18

F781-E2 BR-18

962-E3 OR-18

200-E4 BK-18

961-E5 BR-18

200-E6 BK-18

200-E7 BK-18

761-E8 GY-18

200-E9 BK-18

987-E17 WH-18

P931-E18 GN-18

F766-E19 WH-18

F766-E20 WH-18

201-C205 BK-18

521-C124 YL-18

515-C181 GY-14

516-C182 GN-14

517-C183 BU-14

A523-C186 PU-18

A524-C188 BR-18

517-C183 BU-14

521-C124 YL-18

516-C182 GN-14

515-C181 GY-14

201-C205 BK-18

E702-C255 OR-18

779-C50 WH-18

A524-C188 BR-18

A523-C186 PU-18

E701-C256 PK-18

E702-C255 OR-18

779-C50 WH-18

447-C64 PK-18

442-C7 GY-18

411-C243 PK-18

C414-C244 BU-18

G485-C55 BU-18

432-C6 PK-18

G486-C56 GN-18

E708-C247 PK-18

443-C18 YL-18

496-C9 WH-18

403-C215 GN-18

426-C85 BR-18

E707-C250 GN-18

C413-C251 YL-18

E455-C12 BR-18

C413-C251 YL-18

443-C18 YL-18

E707-C250 GN-18

432-C6 PK-18

426-C85 BR-18

447-C64 PK-18

403-C215 GN-18

496-C9 WH-18

E708-C247 PK-18

E455-C12 BR-18

442-C7 GY-18

C414-C244 BU-18

G486-C56 GN-18

G485-C55 BU-18

411-C243 PK-18

C529-C48 GY-18

C530-C49 BU-18

C529-C48 GY-18

426-C85 BR-18

447-C64 PK-18

403-C215 GN-18

496-C9 WH-18

443-C18 YL-18

E708-C247 PK-18

E707-C250 GN-18

432-C6 PK-18

E455-C12 BR-18

C414-C244 BU-18

411-C243 PK-18

C413-C251 YL-18

442-C7 GY-18

G486-C56 GN-18

G485-C55 BU-18

G767-C155 WH-18

G766-C154 GN-18

G728-C25 YL-18

614-C94 PU-18

P910-C166 BR-18

727-C206 GN-18

X972-C153 GN-18

X974-C165 BR-18

X973-C157 BU-18

P976-C77 BR-18

762-C23 YL-18

964-C36 BU-18

720-C164 PU-18

H730-C163 PK-18

977-C162 YL-18

973-C160 BR-18

505-C170 BU-18

504-C179 YL-18

503-C180 BR-18

507-C11 WH-18

E735-C284 PU-18

961-C57 BR-18

502-C253 OR-18

506-C10 PU-18

500-C252 BR-18

501-C257 GN-18

E735-C284 PU-18

501-C257 GN-18

500-C252 BR-18

506-C10 PU-18

502-C253 OR-18

973-C160 BR-18

977-C162 YL-18

H730-C163 PK-18

507-C11 WH-18

503-C180 BR-18

504-C179 YL-18

505-C170 BU-18

X973-C157 BU-18

614-C94 PU-18

G766-C154 GN-18

720-C164 PU-18

P976-C77 BR-18

P910-C166 BR-18

G728-C25 YL-18

727-C206 GN-18

G767-C155 WH-18

964-C36 BU-18

762-C23 YL-18

961-C57 BR-18

X972-C153 GN-18

X974-C165 BR-18

200-C316 BK-18

200-C315 BK-18

200-C314 BK-18

200-C313 BK-18

200-C315 BK-18

200-C313 BK-18

200-C314 BK-18

200-C316 BK-18

200-C314 BK-18

200-C315 BK-18

200-C316 BK-18

200-C313 BK-18

251-C62 BK-18

251-C67 BK-18

200-C105 BK-18

200-C111 BK-12

200-C106 BK-18

HH-JUMPERWH-16

JUMPER WIRE INSTALLED (IN PLACE OF

SWITCH) BETWEEN CONTACTS 1 AND 2

ON ALL MACHINES EXCEPT INTEGRATED TOOL

CARRIERS, SWITCH IS STANDARD ON IT62GII

GG-JUMPERWH-16

HVAC UNIT

200-F11 BK-14

200-F1 BK-14

200-F2 BK-18

515-F5 GY-14

515-F7 GY-14

517-F3 BU-14

516-F4 GN-14

522-F10 WH-18

135-F9 BU-18

A524-F8 BR-18

HVAC UNIT

G746-C13 WH-18

619-C40 GN-14

604-C78 OR-18

H795-C131 PK-18

619-C40 GN-14

A307-C129 GY-18

G746-C13 WH-18

604-C78 OR-18

617-C83 BR-18

614-C93 PU-18

603-C184 PK-18

509-C274 WH-18

512-C276 GN-18

603-C184 PK-18

512-C276 GN-18

509-C274 WH-18

135-C8 BU-18

512-C276 GN-18

509-C274 WH-18

603-C184 PK-18

135-C8 BU-18

307-C168 OR-18

320-C208 OR-18

G755-C151 GY-18

G750-C161 BU-18

G763-C150 PU-18

G768-C152 GN-18

G760-C156 WH-18

G761-C158 YL-18

G762-C159 BR-18

326-C199 RD-18

G750-C161 BU-18

G768-C152 GN-18

G761-C158 YL-18

326-C199 RD-18

R974-C132 OR-18

308-C74 YL-18

R974-C132 OR-18

606-C89 GY-18

605-C91 YL-18

606-C89 GY-18

135-C376 BU-18

910-C279 YL-18

430-C191 BU-18

G850-C29 BU-18

502-C253 OR-18

500-C252 BR-18

501-C257 GN-18

502-C253 OR-18

500-C252 BR-18

501-C257 GN-18

G479-C192 WH-18

G850-C29 BU-18

430-C191 BU-18

910-C279 YL-18

320-C208 OR-18

G755-C151 GY-18

G762-C159 BR-18

G763-C150 PU-18

G760-C156 WH-18

411-C243 PK-18

E702-C255 OR-18

413-C33 BR-18

436-C47 OR-18

E701-C256 PK-18

G480-C169 GN-18

615-C218 YL-18

E702-C255 OR-18

E701-C256 PK-18

436-C47 OR-18

411-C243 PK-18

615-C218 YL-18

102-C365 RD-14

538-C363 BR-18

E708-C359 PK-18

E707-C355 GN-18

C414-C353 BU-18

C413-C351 YL-18

201-C348 BK-18

G479-C192 WH-18

413-C33 BR-18

G480-C169 GN-18

950GII/962GII/IT62GII/966GII/972GII

WHEEL LOADER CAB

186-0696 CHG 00

200-C328 BK-18

200-C327 BK-18 200-A2 BK-18

147-A1 RD-18

945-A4 BR-18

944-A3 OR-18

102-C69 RD-14

962-C368 OR-18

962-C31 OR-18

511-C254 BR-18

508-C87 PU-18

133-C343 OR-18

132-C344 RD-18

133-C343 OR-18

132-C344 RD-18

133-C343 OR-18

132-C344 RD-18

133-C343 OR-18

132-C344 RD-18

133-C343 OR-18

307-C122 OR-18

307-C223 OR-18

104-C222 YL-18

170-C86 RD-18

A274-C275 BK-18

945-C364 BR-18

944-C330 OR-18

H795-C358 PK-18

H795-C131 PK-18

538-C363 BR-18

537-C360 GN-18

201-C347 BK-18

201-C348 BK-18

201-C347 BK-18

201-C348 BK-18

A525-C258 GN-18

962-C30 OR-18

962-C278 OR-18

308-C74 YL-18

962-C379 OR-18

962-C380 OR-18

307-C223 OR-18

200-C382 BK-18

G728-C25 YL-18

700-C381 PK-18

962-E1 OR-18

962-E1 OR-18962-C320 OR-18

962-C320 OR-18

G787-E24 GN-18

G787-E24 GN-18G787-C51 GN-18

G787-C51GN-18

G787-C51 GN-18

G787-C51GN-18

G788-C193 YL-18

G788-C193 YL-18 G788-E25 YL-18

G788-E25 YL-18

P916-E26 OR-18

P916-C319 OR-18

LH BRAKE PEDAL(178-3186)

CUT THE PIN OFF OF THE YL-18 WIRE

AND TAPE BACK

975-C167 WH-18

A525-C258 GN-18

550-F12 GY-14

A525-F14 GN-18

A523-F6 PU-18

200-F16 BK-18

200-F15 BK-18

135-F13 BU-18

515-F5 GY-14

709-C34 OR-18

A982-C130 BR-18

133-C285 OR-18

663-C345 GY-18

C414-C352 BU-18

201-C224 BK-18

142-EJ3 BU-12

121-EJ1 RD-12

121-EJ4 RD-12

200-EJ9 BK-12

200-EJ8 BK-12

115-C103 PK-18

121-C232 RD-12

200-C172 BK-12

120-C235 RD-18

115-C227 PK-18

200-C177 BK-18

A513-C187 PK-18

951-C229 PK-18

G836-C273 WH-18

A275-C216 BK-18

403-C210 GN-18

104-C260 YL-18

945-C138 BR-18 945-C138 BR-18

944-C145 OR-18 944-C145 OR-18

105-C246 RD-18

T902-C261 PK-18

T901-C263 YL-18

F846-C264 PU-18

135-C259 BU-18

200-C173 BK-18

A273-C119 BK-18

944-C282 OR-18

164-C280 WH-18

164-C281 WH-18

945-C108 BR-18

126-C21 PK-18

164-C231 WH-18

168-C68 GN-18

128-C24 PK-18

290-C16 BK-18

291-C100 BK-18

130-C5 RD-18

147-C73 RD-18

142-C26 BU-18

320-C209 OR-18

410-C242 WH-18

518-C200 OR-18

537-C361 GN-18

538-C362 BR-18

538-C362 BR-18538-C362 BR-18

605-C90 YL-18

606-C88 GY-18

614-C92 PU-18

615-C219 YL-14

633-C198 BU-18

646-C207 OR-18

647-C236 GN-18

661-C233 GN-18

663-C197 GY-18

944-C143 OR-18

945-C137 BR-18

944-C144 OR-18

945-C136 BR-18

200-C97 BK-18

200-C204 BK-14

200-C99 BK-18

A541-C196 PU-18

138-C14 GN-18

126-C37 PK-18

945-C17 BR-18

945-C17 BR-18 944-C28 OR-18

944-C28 OR-18

136-C203 GN-18

138-C43 GN-18

118-C202 GY-14

118-C237 GY-18

115-C221 PK-18

662-C201 YL-18

662-C201 YL-18662-C201 YL-18

144-C194 PK-18

113-C245 OR-18

124-C239 GN-14

124-C239 GN-14124-C239 GN-14

124-C239 GN-14

139-C277 RD-18

131-C84 BR-18

122-C225 RD-18

122-C240 RD-18

105-C195 RD-18

108-C241 BU-14

K933-C226 GN-18

105-EH6 RD-18

T902-EH7 PK-18

A275-EH1 BK-18

403-EH2 GN-18

104-EH3 YL-18

945-EH4 BR-18

944-EH5 OR-18

T901-EH8 YL-18

F846-EH10 PU-18

G836-EH9 WH-18

951-EH11 PK-18

T902-EH13 PK-18

T901-EH12 YL-18

A275-EH14 BK-18STRAP AS.

608-C81 GN-14

615-C217 YL-14

603-C184 PK-18

200-C111 BK-12

200-C106 BK-18

UPPER CAB

AND HVAC UNIT

E735-C287 PU-18

201-C104 BK-18

962-C278 OR-18

ECM MOUNT BOLT

ECM MOUNT

BOLT

ANTENNA -

ANTENNA +

YL-18

PK-18

YL-18

PK-18

ANTENNA -

MSS ANTENNA FILTER

208-3702

GROUND

KEYSWITCH INPUT

ALTERNATOR R TERM INPUT

CAT DATA LINK +

CAT DATA LINK -

LED SOURCING DRIVER

TIRIS GROUND RETURN

TIRIS INTERFACE SIGNAL

MACHINE SECURITY SYSTEM ECM

156-6155

LED RETURN

+24 V BATTERY IN

+24 V SWITCHED IN

GROUND

+12 V MEMORY OUT

+12 V SWITCHED OUT

GROUND

10A VOLTAGE CONVERTER

209-0381

UNUSED

+12V BATTERY OUT

GROUND

20A CONVERTER

184-3579

+12V SWITCHED OUTPUT

+24V SWITCHED IN

UNUSED

NOT USED

SERVICE INTERVAL

AIR INLET HEATER ON

AIR FILTER RESTRICTED

DIMMER CONTROL

GROUND

+24 VOLTS

NOT USED

RH TURN SIGNAL

BUCKET TURN INDICATOR

NOT USED

RH INDICATOR PANEL

202-9803

FLOOD LAMPS

RIDE CONTROL ON

NOT USED

LH TURN SIGNAL

DIMMER CONTROL

GROUND

+24 VOLTS

NEUTRALIZER OVERRIDE

RIDE CONTROL AUTO

XMSN FILTER BYPASS

FUEL PRESSURE

FUEL LEVEL LOW

LH INDICATOR PANEL

202-9804

HAZARDS

ACTION LAMP

DIMMER CONTROL

GROUND

+24 VOLTSBK

CENTER DASH IND

202-9805

HIGH BEAMS

1 1

RESISTOR 2

3 3 K

RESISTOR 1

6 2 K

FUSE

133-9012

AUTO/MAN SW (AUTO 4)

UNUSED

3RD GEAR SWITCH

BATTERY+

AUTO/MANUAL SWITCH (MAN)

GROUND

SENSOR SUPPLY +8 VOLTS

NEUTRAL SWITCH

UNUSED

GROUND

FORWARD SWITCH

VARIABLE SHIFT CONTROL (MID)

SOLENOID AND INDICATOR RETURN

2ND GEAR SWITCH

RIDE CONTROL SWITCH (ON)

4TH GEAR SWITCH

REVERSE SWITCH

VARIABLE SHIFT CONTROL (POWER)

AUTO/MAN SWITCH (AUTO 1-4)

1ST GEAR SWITCH

SENSOR/SWITCH RETURN

RIDE CONTROL SOLENOID 2

SECONDARY STEERING TEST SWITCH (MOM)

UNUSED

RIDE CONTROL SOLENOID 1

BATTERY+

VARIABLE SHIFT CONTROL (ECONOMY)

PARK BRAKE SWITCH (OFF)

SECONDARY STEERING INTERMEDIATE RELAY

RIDE CONTROL SWITCH (AUTO)

SENSOR/SWITCH RETURN

CLUTCH 1 SOLENOID (REVERSE)

PARK BRAKE SWITCH (ON)

KEY SWITCH (START)

CAT DATA LINK (CDL+)

CLUTCH 4 (3RD GEAR)

XMSN INPUT SPEED +

ENGINE SPEED (RPM) FROM ADEM

PRIMARY STEERING PRESS SWITCH (N/O)

SECONDARY STEERING PRESSURE SWITCH (N/O)

CAT DATA LINK (CDL-)

UNUSED

BACKUP ALARM (+24 VOLTS)

UNUSED

XMSN OUTPUT SPEED +

UNUSED

SECONDARY STEERING PRESS SWITCH (N/C)

NEUTRALIZER OVERRIDE SWITCH (MOM)

FUEL LEVEL LOW INDICATOR

XMSN OUTPUT SPD TRAIL -

UNUSED

XMSN OIL TEMPERATURE

UNUSED

NEUTRALIZER DISABLE INDICATOR+

CLUTCH 5 (2ND GEAR)

XMSN INPUT SPEED -

XMSN OUTPUT SPEED -

UNUSED

FUEL PRESSURE INDICATOR

UNUSED

LH BRAKE PEDAL POSITION SENSOR

CLUTCH 6 (1ST GEAR)

PRIMARY STEERING PRESS SWITCH (N/C)

UNUSED

XMSN FILTER INDICATOR

DOWNSHIFT SWITCH (N/O)

XMSN OUTPUT SPD TRAIL +

CLUTCH 3 (4TH GEAR)

START RELAY COIL+

SOLENOID/INDICATOR RETURN

CLUTCH 2 SOLENOID (FORWARD)

TRANSMISSION ECM

172-9389

12 VOLT CIGAR LIGHTER 198-6570

HEATER ELEMENT

198-6571

BK-20

BU-20

GY-20

PU-20

RD-20

WH-20

HANDLE ASSEMBLY FNR DNSHIFT

145-0877

12 VOLT ACCESSORY OUTLET

117-2311

MOTOR

SEAT COMPRESSOR

174-3624

OR-16

BK-16

MACHINE SECURITY SYSTEM ANTENNA

206-5203

BK-18

87a

IMPLEMENT START INTERLOCK RELAY

3E-5239

RH FRONT SPEAKER

180-9560

LH FRONT SPEAKER

180-9560

BEND DOOR ACTUATOR MOTOR

177-6727

TURN SIG DIODES

172-9200

THERMOSTAT

3E-5464

RESISTOR

9G-1950

MOTOR

WH/RD-14

BK-14

BLOWER MOTOR

174-1497

UPPER CAB GROUND

XMSN GEAR SELECTOR

201-0212

BK-18

GROUND

+ BATTERY

FWD

REVERSE

FIRST GEAR

SEC GEAR

THIRD GEAR

FOURTH GEAR

NEUTRAL

FWD SW IP

REV SW IP

NEUT SW IP

GND

UNUSED

202-BK

126-PK

G750-BU

G755-GY

G768-GN

G760-WH

G761-YL

G762-BR

G763-PU

G787-GN

G788-YL

P916-OR

202-BK

POWER

BK-16

MID

ECONOMY

VARIABLE SHIFT CONTROL SW

185-6335

QUICK COUPLER SW

189-0788

MOM

LOCK

GRAPPLE ENABLE SW

167-6915

4TH FUNCTION SELECT SW

123-5854

BUCKET/FORK SELECT SW

135-9968

KICKOUT ON/OFF SW

118-0636

BK-18

BR-18

YL-18

1 2

3 4

DOWN SHIFT SW

158-5626

HANDLE ASSEMBLY (158-8863)

IMPL DETENT OVERRIDE LIMIT SW

7X-1886

FLOAT

ELECTRO-MAGNET

TILT

POSITIONER

ELECTRO-MAGNET

LIFT

POSITIONER

ELECTRO-MAGNET

AUXILLARY

ELECTRO-MAGNET

PILOT VALVE GROUP

152-6480

IMPLEMENT DETENTS

ELECTRO-MAGNET 109-1739 (4)

BK-18

FORWARD HORN SW 2

170-1821

NEUTRALIZER OVERRIDE SW

188-4804

MOM

DASH GROUND

HALF INCH

ANTENA

+ BATTERY (MEM)

LEFT SPKR +

GROUND

RIGHT SPKR -

GY/BK

WH/BK

LEFT SPKR -

+ BATTERY (12V)

RIGHT SPKR +

ATTACHEMENT RADIO

103-8525

RED

GREEN

RD-18

GN-18

BK-18

MACHINE SECURITY SYSTEM LED

165-5655

RIDE CONTROL SW

103-6333

SEC STR TEST SW

143-3001

MOM

BK-16

AUTO MANUAL SW

185-6335

MANUAL

AUTO 4

AUTO 1-4

87a

REAR FLOODLAMP RELAY

3E-5239

YL-18

BK-18

RD-18

RETURN

SIGNAL

THROTTLE POSITION SENSOR

176-1602

CAB GROUND 1

ARC SUPPRESSOR

189-3158

TURN SIGNAL SW

134-9569

YL-18

BK-18

RD-18

RETURN

SIGNAL

LH BRAKE PEDAL SENSOR

147-1680

RH REAR SPEAKER

6T-7695

BR-16

BU-16

YL-16

WH-16

RD-16

REAR WIPER WASHER SW

112-6174

BR-16

OR-16

PU-16

YL-16

OFF

KEY START SW

110-7887

PANEL LAMP 7

7N-5876

PANEL LAMP 6

7N-5876

PANEL LAMP 4

7N-5876

PANEL LAMP 3

7N-5876

+V DISPLAY

GROUND

CLOCK

DATA

LOAD

HARNESS CODE

QUAD GAGE

166-6928

OR-18

BK-18

GN-18

WH-18

YL-18

BU-18

+V DISPLAY

GROUND

CLOCK

DATA

LOAD

HARNESS CODE

TACH SPEEDOMETER

192-7049

OR-18

BK-18

GN-18

WH-18

YL-18

BU-18

GND

B+

MOTOR

BR-16

GY-16

BK-16

OR-16

GN-16

FRONT WIPER MOTOR

189-8622

WARNING LAMPS

+V HAZARD

GROUND

TURN IND

BUCKET IND

24V FLASHER

173-4490

+V TURN SIG

ANTENNA 1

(AM/FM RADIO)

9U-2331

ANTENNA

(C.B. RADIO)

9U-2332

ENG END FRAME GND CAB GROUND 4

CAB GROUND 2

DIMMER SW

NOTE:FOR JAPAN ROADING

2H-1855

STOP LAMP SW

105-6117

PANEL LAMP 5

7N-5876

FORWARD HORN SW

2T-3360

HAZARD LAMP SW

112-6167

GND

B+

MOTOR

BR-16

GY-16

BK-16

OR-16

GN-16

REAR WIPER MOTOR

155-5789

+V DISPLAY

GROUND

DATA

PCS KEYPAD

149-3253

GROUND

UNUSED

GROUND

UNUSED

CAT DATA LINK -

CAT DATA LINK +

KEYPAD DATA

UNUSED

+24V SUPPLY

LIFT PRESS SENS

LIFT POS SENS

RX IN

TX OUT

GROUND

+24V (IN)

UNUSED

PCS ECM

165-4077

UNUSED

87a

FORWARD HORN RELAY

3E-5239

START AID SW

3E-7176

MOM

CMS MODE SELECT SW

112-6171

MOM

BK-16

WH-16

RD-16

LH DOME LAMP

3E-6389

BK-16

WH-16

RD-16

RH DOME LAMP

3E-6389

CMS III ECM

154-7443

UNUSED

OPERATOR SW INPUT

UNUSED

XMSN FILTER BYPASS SW

UNUSED

HYD OIL LEVEL

MODULE CLOCK

CLUSTER +V

CAT DATA LINK +

CAT DATA LINK -

HYD TEMP SENSOR

TORQUE CONV OUTLET TEMP

ACTION ALARM

FUEL LEVEL SENSOR

BRK OIL PRESS

FRONT AXLE OIL TEMP SW

GROUND

UNUSED

ALTERNATOR

UNUSED

+ BATTERY

SERVICE

CLEAR

MODULE LOAD

MODULE DATA

8V SENSOR SUPPLY

ACTION LAMP

UNUSED

HYD FILTER BYPASS SW

UNUSED

REAR AXLE OIL TEMP SW

LH REAR SPEAKER

6T-7695

RD-16

BK-16

WH-16

YL-16

BU-16

BR-16

UNUSED

WASH

PARK

LOW

HIGH

GROUND

WASHER B+

WIPER B+

FRONT INTER WIPER WASHER SW

110-7886

BEACON SW

170-1318

GN-14

OR-14

BU-14

BR-14

GY-14

PK-14

YL-14

GN-14

WORK2

WORK1

ROADING

PARK

OFF

GN-14

OR-14

BU-14

BR-14

GY-14

PK-14

YL-14

GN-14

WORK2

WORK1

ROADING

PARK

OFF

RUNNING LAMP SW

108-3320

HVAC BLOWER SPEED SELECT SW

3E-7156

HEAT AC SELECTOR SW

3E-7155

RD-14

BK-14

BR-14

HVAC TEMPERATURE SELECT POT

127-4540

87a

FORWARD CAB FLOODLAMP RELAY

3E-5239

ACTION ALARM

3E-6328

BK-18

+ BATTERY

SPEEDOMETER LAMP

GROUND

TACHOMETER LAMP

GAGE LAMP

LIGHTS

DIMMER CONTROL

103-5526

15A

SEAT BREAKER

6T-3643

15A

HVAC BREAKER

6T-3643

BLUE

GREEN

BROWN

PURPLE

GRAY

BLACK

COLORABBREV

PINK

YELLOW

ORANGE

WHITE

RED

X-C1

3E3370

W-C1

3E3370

T-C1

1698668

N-C5

3T3158

N-C4

3E5178

N-C3

3E5136

N-C2

1698669

N-C1

7X6222

F-C2

1698672

F-C4

3E3360

F-C1

3E5179

E-C1

1907612

E-C7

1552273

E-C2

3E5178

E-C3

3E7996

E-C4

3E7996

E-C6

1698673

E-C5

1698668

EJ-C2

1779654

EJ-C1

1779641

EJ-C3

1779649

EJ-C4

1779649

EJ-C6

1779654

EJ-C5

1779654

EH-C3

1552272

EH-C2

3E5178

EH-C1

1506766

C-C27

1698674

C-C25

3E5178

C-C22

1698672

C-C39

1698672

C-C38

3E3381

C-C37

1779641

C-C20

1779646

C-C63

1552273

C-C44

1552253

C-C46

1698674

C-C90

7T5957

C-C58

3E3376

C-C89

1552272

C-C32

1552253

C-C86

3E5519

C-C45

3E3375

C-C17

3E3363

C-C47

1698672

C-C34

1698671

C-C36

1698674

C-C33

3E6287

C-C31

1010205

C-C26

9X0145

C-C65

3E7996

10A 10A

DOME LAMPS

KEY START SW/MSS

10A 10A

VOLTAGE CONVERTER MEMORY (STANDARD)

HORN

20A 10A

STOP LAMPS/(ATTCH BACKUP ALARM/LAMPS)

HOOD ACTUATOR

10A 10A

LH TAIL AND CLEARANCE LAMPS

ECAP

10A 10A

VOLTAGE CONVERT0R/24V RADIO

PAYLOAD CONTROL SYSTEM

10A 10A

FRONT/REAR WIPER/WASH

CMS ECM/(QUAD GAGE/SPD/TACH

BACKLIGHTS)

10A 10A

FLOAT/AUX DETENTS/PROX

SWITCHES

TRANSMISSION ECM/LH BRAKE PEDAL

SENSOR

10A 10A

LIFT POS SENSOR

FRONT CAB FLOODLAMPS

10A 10A

4TH FUNCTION/GRAPPLE

LH/RH DASH INDICATOR PANELS

10A 15A

BEACON

TURN SIGNALS/(FWD/REAR FLOOD RELAYS)

10A 10A

ENGINE ECM ADEMIII

SECONDARY STEERING

10A 15A

AXLE OIL COOLERS

REAR CAB/REAR MACHINE FLOODLAMPS

C-C30

1886253

UNSWITCHED BUS

SWITCHED BUS

10A 10A

VOLTAGE CONVERTER MEMORY (ATTACHMENT)

CENTER DASH INDICATOR PANEL

10A 10A

SPARE

PRODUCT LINK

10A 10A

NEUTRAL OVERRIDE/GEAR SELECT (HMU)

MSS/PRODUCT LINK

10A 10A

QUICK COUPLER

START AID

C-C84

3E3381

C-C49

3E7996

B 1

C-C74

3E3369

C-C24

3E3381

C-C59

3E7996

C-C61

3E7996

C-C72

7T5957

C-C62

3E7996

C-C54

1698672

C-C35

1835785

C-C19

1698668

C-C7

1698668

C-C29

9X1054

C-C67

1698669

C-C60

3E7996

C-C64

3E7996

C-C77

1698669

C-C76

3E3363

C-C12

1698668

C-C13

9X1054

C-C2

8N1532

C-C57

1698672

C-C53

1698673

C-C52

1698673

C-C51

1698669

C-C1

9X1343

C-C3

9X7148

C-C83

1698672

C-C28

1698672

C-C23

1698668

C-C55

3E3363

C-C48

1698668

C-C56

1698671

C-C82

3E3387

C-C81

1698673

C-C85

1698674

C-C78

1698673

1 2

C-C70

3T3158

1 2

C-C71

3T3158

1 2

C-C69

3T3158

1 2

C-C68

3T3158

C-C15

1698672

C-C14

1698672

C-C10

1698672

C-C75

1698669

C-C88

1698669

C-C79

3E7996

C-C43

3E7996

B 1

C-C80

3E7996

C-C6

1698669

C-C18

1698669

C-C41

3E5178

C-C40

1698674

C-C42

8T9834

C-C50

3E7996

C-C87

3E7996

C-C9

1698668

C-C16

1698672

C-C5

9X1054

C-C8

1698672

C-C21

1698674

C-C4

1698671

C-C11

1965330

A-C2

3E3381

A-C1

9W1951

AY-C1

3E3381

UNUSED

105-C246

RD-18

608-C185

GN-14

CONN 15

CONN 16

CONN 17

CONN 18

CONN 19

CONN 32

CONN 33

CONN 34

CONN 35

CONN 36

CONN 37

CONN 38

CONN 39

CONN 40

CONN 41

CONN 42

CONN 43

CONN 45

CONN 44

FOR REMOTE

FNR REMOVE

THE JUMPER

CONNECT C-C89

IN PLACE OF THE

JUMPER AND

INSTALL THE

APPROPRIATE

CONTROL

HANDLE IN THE

IMPLEMENT POD

TWISTED WIRE

TWISTED WIRES

TWISTED

WIRES

161718 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SYMBOL DESCRIPTION

BLADE, SPADE, RING OR SCREW

TERMINAL

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO

MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

CONNECTOR

ATCH WIRE, CABLE, COMPONENT

CIRCUIT CONNECTED

SPLICE

CIRCUIT GROUPING DESIGNATION

STARTING CIRCUIT.

IMPLEMENT CONTROL CIRCUIT.

CAT MON SYS CIRCUIT. (CMS)

PANEL LAMP CIRCUIT.

WASHER/WIPER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

MACHINE SECURITY CIRCUIT.

PAYLOAD MONITORING CIRCUIT.

ENGINE CONTROL CIRCUIT.

START AID CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.