SBF214 SKID MOUNTED POWER PACK ELECTRICAL SYSTEM

©
2001 Caterpillar
All Rights Reserved
Printed in U.S.A.
RENR4966
September 2001
SBF214 Skid Mounted Power Pack
Electrical System
CSB1-UP
COOLANT LEVEL SENSOR
RPM MAGNETIC PICK-UP
STARTER MOTOR AND SOLENOID
ALTERNATOR
INSIDE CONTROL PANEL:
ENGINE KILL RELAY
ENGINE START SOLENOID
REMOTE CONTROL RELAY
LEFT SIDE VIEW
RIGHT SIDE VIEW
FRONT VIEW
TOP VIEW
10
1
14
2
15
1
16
1
17
1
18
3
19
1
7
4
8
4
9
4
21
1
20
1
9
2
8
2
7
2
22
3
23
14
13
1
12
1
11
1
9
4
8
4
7
4
35
1
34
1
32
2
33
2
36
1
37
1
D7
D3
D5
ESS
CB3
7
13
11
10
9
8
PDB-1 A
PDB- 2
CB2
CB1
5
6
4
3
2
1
7
D5
D7
13
D3
11
10
9
8
EKR
R1 R1
5
6
4
3
2
1
RMR
22
1212
277Vac
25A-type B
MERLIN GERIN
C60 N
multi9
1-ON
80A-type B
MERLIN GERIN
16A-type B
277Vac
MERLIN GERIN
C60 N
multi9
C60N
multi9
277Vac
1-ON 1-ON
Brumfield
Potter andPotter and
Brumfield
1
24
2
11
3
1
4
26
1
2827
1 1
5
1
25
1
26 27
111
31
30
1
29
6
6
1
26
1
27
1
MAIN POWER
DISCONNECT
ON
OFF
DIAGNOSTIC LAMP
ENG HOURS
RPM INC
ENGINE
RPM DECLOCAL
REMOTE
RUN
KILL
ENGINE
START
1
1
000000
HOURS
SERVICEMETER
VO-1
ITEM
O
E
T
N
QTY
MEAS
UNI T
PART NO. NAME
PARTS LIST
PC
211-2217 INSTRUCTIONS
MISC. REF
26
5L-5180 WASHER-SEALING
27
156-0330 SEAL
28
077-8200 SWITCH-TOGGLE
29
143-8541 FITTING-GLAND
30
143-8542 FITTING-GLAND
11
139-8410 CIRCUIT BREAKER
12
125-9963 CIRCUIT BREAKER
13
151-0114 CIRCUIT BREAKER
14
105-4684 RELAY
15
3E-0356 BLOCK-TERMINAL
140-2929 SWITCH-TOGGLE
1H-4393 LOCKWASHER
4B-4863 WASHER
177-7288 SCREW
10
10
10
10
140-2909 BLOCK
PC
149-6119 SWITCH-OPERATOR
PC
140-2914 INDICATOR
PC
140-2915 LENS-LIGHT
PC
140-2916 LAMP
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
PC
6T-7337 METER-SERVICE
21
5N-4988 DIODE AS
22
140-2948 DIODE
23
115-1322 TERMINAL-DOUBLE
24
198-8303 ENCLOSURE AS
25
6V-3507 SEAL-RECTANGULAR
16
9G-8770 RESISTOR
17
115-2542 PLUG-COMPONENT
18
9X-9675 BRACKET-END
19
125-9969 RAILL
20
3P-4358 SWITCH AS.
31
140-2927 SWITCH-TOGGLE
32
115-7948 SOCKET-RELAY
33
1G-6420 PRING-HOLD DOWN
34
9X-9616 COVER-END
35
115-2538 COVER-END
36
3E-0369 BRIDGE-INSERTION
37
3E-5503 BAR-FIXED BRIDGE
1 1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
3
14
1
1
3
3
1
6
1
1
2
2
1
1
1
1
1
2
2
3
4
5
6
7
8
9
STARTER PANEL
-
STARTING MOTOR (-) TO PDB-2 CABLE
MAGNETIC PICK-UP CABLE
C2
C8
CABLE
C1
3/C #16 SHLD
1/C #4
TYPE DESCRIPTION
1/C #4 STARTING MOTOR (-) TO ALTERNATOR GROUND CABLE
1/C #4
STARTING MOTOR (+) TO ALTERNATOR PROTECTION CABLE
1/C #4 STARTING MOTOR (+) TO CB1-2 CABLE
1/C #4
ALTERNATOR POWER TO ALTERNATOR PROTECTION CABLE
10/C #16
2/C #14
CUSTOMER CONNECTOR CABLE
ENGINE MAGNETIC START SOLENOID CABLE
C3
C4
C5
C6
C7
C9
6/C #16
RECOMMENDED REMOTE CONSOLE CABLE
C10
3/C #16 SHLD
COOLANT LEVEL SENSOR CABLE
3/C #16 SHLD
C11
GAUGE PANEL - VOLTMETER CABLE
ABBREVIATION DESCRIPTION
ALT
BLK
C#
CB#
ECM
CC
GRN
MPU
OA
RD
SHLD
TB#
VM
ALTERNATOR
BLACK
CABLE #
CIRCUIT BREAKER #
ENGINE CONTROL MODULE
CUSTOMER CONNECTOR
GREEN
MAGNETIC PICK UP
ORANGE
RED
SHIELD
TERMINAL BLOCK #
VOLTMETER
BATT
BATTERY
SM
STARTING MOTOR
PDB
POWER DISTRIBUTION BLOCK
SEMSS
STARTER ENGINE MAGNETIC START SOLENOID
BLU
BLUE
COOLANT LEVEL SENSOR
CLS
WH
WHITE
NOTE D: USE AS NEEDED FOR CABLES C6, C7, C8, C10,
NOTE C: CUT SPARE WIRES SHORT AND SHRINK WRAP
ONLY FOR DRAWING PURPOSES.
WIRES ARE SHOWN ON LEFT SIDE OF BLOCKS
CENTER PANDUIT IF POSSIBLE.
CENTER PANDUIT AND TERMINATE FROM THE
8-12" SLACK IN CABLE FOR FUTURE
NOTE B: ALL FACTORY WIRES ARE TO ENTER THROUGH
JUNCTION BOX SIDE OF THE CABLE. LEAVE
ON FIELD END. TIE WRAP SPARE WIRES TO THE
LONGEST WIRE TERMINATED ON THE MAIN
NOTE A: ITEM IS SHOWN BUT NOT REQUIRED
RETERMINATION.
(CUSTOMER PROVIDED WIRING)
NOTE E: USE AS NEEDED FOR CABLES C1-C5.
#4 AWG IS TO BE LABELED WITH
CLEAR SHRINK WRAP OVER THE TOP OF
CONDUCTOR LABELS.
AND C11.
1
1
9
1
2
1
4
1
5
2
33
3
7
5 6
1
31
7 5
8
1
LOCAL CONTROL PANEL
C2
MAGNETIC
PICK-UP #1
C1
C1
C2
STARTER SOLENOID
ENGINE MAGNETIC
C8
C8
ENGINE
CUSTOMER
CUSTOMER
REMOTE
C7
C7
C6
C6
CONSOLE
NOTE A
CONNECTOR
C5
-
+
-
+
ALTERNATOR
C9
C9
C10
C11
(VOLTMETER)
GAUGE PANEL
C3
C4
SM
CUSTOMER SUPPLIED
24 VOLTS
BATTERY
+ -
LEVEL
COOLANT
SENSOR
CB-ALT
1
2
80A
EMSS
+
_
B
A
C
LOCAL CONTROL PANEL
STARTER SOLENOID
ENGINE MAGNETIC
MAGNETIC
PICK-UP #1
CUSTOMER
CONNECTOR
ALTERNATOR
-
+
ENGINE
-
-
+
+
LEVEL SENSOR
COOLANT
BLK(-) EMSS(-)
WH(+) EMSS(+)
+
-
TB-2 BLK (-)
TB-7 WH (+)
C8
TB-2
C6
TB-2 BLK
TB-6 WH
1
2
BLK MPU-1
SHLD MPU-SHLD
WH MPU-2
TB-2 BLU
TB-10 OA
29
39
TB-1 RD/BLK
TB-13 WH
TB-9 GRN
TB-8 RD
32
30
24
26
P61/J61
2
BLU CCP61-29
OA CCP61-39
13
9
10
8
1
RD/BLK CCP61-32
WH CCP61-26
GRN CCP61-30
RD CCP61-24
C1
C2
C1
BATTERY
C4
SM
C5
-
+
BATTERY
C3
C7
CUSTOMER SUPPLIED
24 VOLTS
C2
C
A
B
BLK CCP61-15
RETURN
RD CCP61-36
WH CCP61-8
+8V
SIGNAL
(165-6634)
36
15
8
CLS-C RD
CLS-B BLK
CLS-A WH
C10
WH VM(+)
2
BLK VM(-)
PDB-1A
VOLTMETER
(105-1457)
PDB-1A WH (+)
TB-2 BLK (-)
C11
+
-
TB-1 BLK
31
1
TB-1 WH/BLK
1
WH/BLK CCP61-31
1
BLK CCP61-1
CB1
1
2
80A
CB-ALT
80A
6
2
2
7
2
2
1
PDB-2
MAIN LOCAL
CONTROL PANEL
24 VDC
START
RUN
RESRKS
KILL
1
2
3
SPEED INCREASE
SERPMS
SPEED DECREASE
1
2
3
TB-4
TB-3
TB-2
TB-5
TB-8
TB-11
TB-12
12
RD
DL
MAIN LOCAL
CONTROL PANEL
GROUND
CAT RECOMMENDATION FOR CUSTOMER
REMOTE CUSTOMER WIRING
CB1 80A
TB1
+
-
12VDC
CB2 16A
LOCAL
LRS
REMOTE
13
12
14
+ -
EKR
13
14
12
MDS
OFF
ON
CB-ALT 80A
ALT
+ -
VOLTMETER
REMOTE CONTROL
SOLENOID
7, 8, 9, 10, 21, 22, 23, 24
C
A
C
A
TB-3
TB-3
TB-3
D3
D5
12 AWG
4 AWG
1
3
2
4 AWG
START
RUN
RMR
RMR
RMR
RMR
KILL
REMOTE KILL
REMOTE
INCREASE
REMOTE
DECREASE
REMOTE START
2 1
3
1
1
5
9
9
6
2
2
6
PDB-1A
PDB-2
GND
10
10
RB1
2.2K
2
ESS
1 3
+
-
12VDC
CB3 25A
4 AWG
4 AWG
4 AWG
4 AWG
CUSTOMER SUPPLIED
SM
LINE 16
+
-
VM
TB-2
TB-2
RMR
C
A
D4
ESS
+ -
C
A
D7
+ -
HM
14 AWG 14 AWG
7
2
TB-2
1
2
RD
24VDC
CUSTOMER REMOTE
GROUND
CUSTOMER REMOTE
ENGINE START
14
ENGINE KILL
19
RPM MAGNETIC
PICK-UP
ENGINE MAGNETIC
STARTER
ENGINE THROTTLE
INCREASE
ENGINE THROTTLE
DECREASE
HOUR METER
TB-4
TB-5
TB-11
TB-12
J61/P61
ENGINE
PTO RAMP UP
SWITCH
PTO RAMP DOWN
SWITCH
PTO ENABLE
SWITCH
P61-26
P61-24
P61-30
P61-39
P61-29
P61-32
P61-31
P61-1
BATT (+)
UNSWITCHED POWER
BATT (+)
UNSWITCHED POWER
DIAGNOSTIC LAMP
LINE 3
TB-13
TB-8
RMR
RMR
ERPMS
SPEED INCREASE
SPEED DECREASE
RMR
RMR
TB-9
TB-10
7
11
4
12
3
11
4
12
8
2
2
1
3
12
MPU 1
FACTORY WIRING
CUSTOMER PROVIDED WIRING
INTERNAL PANEL WIRING
REMOTE PANEL TERMINAL BLOCK
MAIN LOCAL CONTROL PANEL TERMINAL BLOCK
+
-
BATTERY
CIRCUIT BREAKER
DIODE
RELAY
NORMALLY OPEN RELAY CONTACT
NORMALLT CLOSED RELAY CONTACT
START RUN KILL SWITCH
SWITCH
SPEED INCREASE/DECREASE SWITCH
LAMP
FLYWHEEL
SCHEMATIC LEGEND
SOLENOID
1
3
2
1
3
2
NOTE: ALL WIRING 18AWG UNLESS OTHERWISE SPECIFIED
POWER DISTRIBUTION BLOCK
PDB
DIAGNOSTIC LAMP
DIODE #
DL
D#
RPMDEC
REVOLUTIONS PER MINUTE DECREASE
TERMINAL BLOCK#
STARTING MOTOR
LOCAL REMOTE SWITCH
ALTERNATOR
TB#
SM
LRS
ALT
BATT
CB#
EKR
EMSS
GND
MPU
PTO
RESRKS
RPM
REMOTE ENGINE START, RUN, & KILL SWITCH
REVOLUTIONS PER MINUTE
POWER TAKE-OFF
BATTERY
MAGNETIC PICK-UP UNIT
GROUND
ENGINE MAGNETIC STARTER SOLENOID
EMERGENCY KILL RELAY
CIRCUIT BREAKER NUMBER
HM HOUR METER
ABBREVIATION
DESCRIPTION
RD
VOLTMETERVM
A
ANODE
C
CATHODE
RED
RPMINC REVOLUTIONS PER MINUTE INCREASE
ENGINE REVOLUTIONS PER MINUTE SWITCH
ERPMS
AWG
AMERICAN WIRE GAUGE
ESS ENGINE START SOLENOID
ESRKS ENGINE START, RUN, KILL SWITCH
RB#
RESISTOR BLOCK NUMBER
MDS MAIN DISCONNECT SWITCH
ALL RELAY CONTACTS SHOWN IN THE DE-ENERGIZED MODE
ALL PRESSURE SWITCHES SHOWN WITHOUT PRESSURE PRESENT
BATTERY
+ -
4 AWG
EMSS
EKR
DL
ESRKS
3
CUSTOMER CONNECTOR
BATT (+)
UNSWITCHED POWER
BATT (+)
UNSWITCHED POWER
24 VOLTS
ITEM
O
E
T
N
QTY
MEAS
UNIT
PART NO. NAME
PARTS LIST
PARTS LIST
3060 CM
158-7855 WIRE (BULK)
4174 CM
158-7857 WIRE (BULK)
6 1 PC
9X-0141 PLUG AS-CONN
7 1 PC
155-2260 PLUG KIT-CONN
8 1 PC
5P-8248 WASHER
1515 CM
158-7854 WIRE (BULK)
3118 CM
154-6456 WIRE (BULK)
1 1 PC
171-2210 BREAKER AS-CKT
2 1 PC
4P-5820 SENSOR GP-SPEED
3 33 PC
8T-8737 PLUG-SEAL
4 1 PC
155-2270 PLUG KIT-CONN
5 12 PC
8T-8730 SOCKET-CONNECTOR
9 1 PC
211-2215 PANEL GP-INTR
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16