416C-438C BHL (EUROPEAN CAB) ELECTRICAL SYSTEM SCHEMATIC

SENR1211
April 1996
416C, 426C, 428C, 436C, 438C
Electrical System
416C:
5YN1-3799
1BR1-648
1LR1-415
1XR1-683
438C:
9KN1-560
1JR1-606
1TR1-782
2DR1-1049
426C:
7WN1-438
1ER1-363
1NR1-453
1ZR1-425
428C:
8RN1-1628
1HR1-402
1SR1-422
2CR1-4427
436C:
9JN1-383
1GR1-415
1RR1-497
2BR1-410
Backhoe Loaders With European Cab
©
1996 Caterpillar
All Rights Reserved
Printed in U.S.A.
Component Location Chart
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Alarm - Action C-12 B Solenoid - Detent A-4 13
Alarm - Backup C-11 1 Solenoid - Engine Shutdown E-2 14
Alternator C-2 2 Solenoid - Front Drive E-2 16E
Batteries B-2 3 Solenoid - Hydraulic Shutoff C-12 1
Breaker - Running Lamp F-6 C Solenoid - Left Steer G-4 20
Coil - Start Aid D-2 7 Solenoid - Lock (AWS) H-4 20
Control - Shuttle D-5 A Solenoid - Right Steer G-4 20
Diode - Assembly (AWS) G-1 C Solenoid - Shutoff (AWS) H-4 20
Diode - Assembly C-10 B Solenoid - Sideshift Lock C-12 18
Flasher F-6 C Solenoid - XSMN Control FWD E-2 16E
Fuses E-5 C Solenoid - XSMN Control REV E-2 16E
Fuses E-9 D Suppressor - Arc (AWS) H-3 C
Gauge - AWS Position H-2 C Suppressor - Arc G-7 12
Gauge - Converter Temperature D-11 B Switch - AWD E-3 C
Gauge - Coolant Temperature D-11 B Switch - AWS Mode Selector H-2 C
Gauge - Fuel D-11 B Switch - AWS Pressure H-3 13
Gauge - Tachometer D-11 B Switch - Beacon E-8 D
Ground - Engine F-2 8 Switch - Blower (A/C) H-8 A
Horn - Forward A-1 4 Switch - Blower (Heater) D-10 B
Horn - Rear C-12 1 Switch - Brake C-5 A
Indicators - Warning Lightbar C-11 B Switch - Brake Fluid Level C-2 6
Indicators - Warning Lightbar E-3 C Switch - Coolant Temperature D-2 9
Meter - Service C-11 B Switch - Headlamp/Flood Lamp D-8 D
Motor - Blower (A/C) H-8 A Switch - Coupler D-3 C
Motor - Blower (Heater) E-11 A Switch - Coupler Aux. Hydraulic C-3 C
Motor - Fan Assembly F-11 A Switch - Dimmer E-3 C
Motor - Front Washer B-2 6 Switch - Engine Oil Pressure D-2 22
Motor - Rear Washer B-2 6 Switch - Fan F-11 A
Motor - Front Wiper F-4 A Switch - Forward Horn C-3 C
Motor - Rear Wiper E-11 A Switch - Front Roading D-8 D
Motor - Starter C-2 5 Switch - Front Wiper E-9 D
Relay - A/C D-6 C Switch - Hazard E-3 C
Relay - ACC E-5 C Switch - Hydraulic Shutoff B-10 B
Relay - Cab E-6 C Switch - Key Start A-11 B
Relay - Drop Valve E-6 C Switch - Neutral Lock D-3 C
Relay - Left Steer H-1 C Switch - Parking Brake D-10 B
Relay - Main D-5 C Switch - Rear Flood Lamp E-8 D
Relay - Right Steer G-1 C Switch - Rear Horn B-11 B
Relay - Shutoff G-1 C Switch - Rear Steer H-3 C
Relay - Start E-6 C Switch - Rear Wiper F-9 D
Relay - Lamp Test B-11 B Switch - Refrigerant Pressure H-7 12
Resistor - Blower Motor Speed (A/C) H-8 B Switch - Return To Dig D-1 21
Resistor - Blower Motor Speed (Heater) D-11 B Switch - Sideshift Lock B-10 B
Sender - Converter E-2 8 Switch - Stabilizer Leg B-12 23
Sender - Coolant Temperature D-2 9 Switch - Start Aid A-10 B
Sender - Fuel F-6 10 Switch - Thermostat G-8 A
Sensor - Position (AWS) G-4 20 Switch - Turn Signal F-3 C
Solenoid - Air Conditioner Clutch G-7 12 Switch - Washer F-8 D
Solenoid - Bucket Positioner A-5 13 Switch - Transmission Neutralizer A-4, C-2, H-4 15
Solenoid - Circle Steer H-4 20
Machine locations are repeated for components located close together.
A = Components in operator compartment. D = Components in right side headliner.
B = Components in operator compartment - right console. E = Components under floor plate in operator compartment.
C = Components in front console/dash.
Connector Location ¹
Connector Number
Schematic
Location
Machine
Location
CONN 1 A-3 E
CONN 2 B-3 E
CONN 3 B-3 E
CONN 4 B-3 E
CONN 5 B-3 E
CONN 6 C-3 E
CONN 7 E-4 C
CONN 8 E-4 C
CONN 9 F-4 C
CONN 10 A-6 D
CONN 11 A-6 D
CONN 12 C-5 C
CONN 13 C-6 C
CONN 14 C-6 C
CONN 15 C-6 C
CONN 16 C-8 D
CONN 17 B-10 B
CONN 18 C-10 B
CONN 19 D-10 B
CONN 20 G-8 B
CONN 21 G-8 E
CONN 22 H-3 E
CONN 23 G-3 24
CONN 24 G-3 E
CONN 25 G-2 E
CONN 26 G-1 C
CONN 27 G-1 C
CONN 28 F-12 18
CONN 29 B-12 1
CONN 30 B-12 1
¹ The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
A
3
4
5
6
8
9
10
12
14
15
13
16
B
C
D
E
1
2
18
20
21
22
23
24
7
A
3
4
5
6
8
9
10
12
14
15
13
16
B
C
D
E
1
2
18
20
21
22
23
24
7
D61125
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS
Component Part No. Resistance (Ohms)¹
Resistor - Blower Motor Speed 7T-3828 Overall 1.00 ± .10; Tap 0.50 ± .05
Sender - Fuel Level 128-2875
Empty - 240-260
Full - 27.5-39.5
Solenoid - A/C Clutch 3E-1907 3.5 ± 0.15
Solenoid - AWS Steer 113-5320 8.48
Solenoid - Bucket Positioner/Detent 3E-8620 21.8 ± 1.0
Solenoid - Front Drive 3E-7507 7.7 ± .77
Solenoid - Hydraulic Shutoff 131-3078 5.0 ± 0.3
Solenoid - Lift 8C-5541 5.0 ± 0.3
Solenoid - Lock 129-4531 10.5
Solenoid - Quick Coupler 127-9173 3.56
Solenoid - Sideshift Lock/Quick Coupler 3E-8622 10.5
¹ At room temperature.
Off Machine Switch Specifications
Part No. Function Actuate Deactuate Normal Condition
6T-2665 Coolant Temperature
107.2 ± 2.8°C
(225.0 ± 5.0°F)
93°C MIN
(196°F MIN)
Normally Closed
114-5333 Refrigerant Pressure (A/C)
275 to 1750 kPa ¹
(40 to 255 psi)
-
-
Normally Open ²
128-5091 AWS Pressure
551 kPa Max
(80 psi)
344 ± 20 kPa
(50 ± 3 psi)
A-C Normally Closed Below
Deactuation Pressure
A-B Normally Open Below
Deactuation Pressure
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
101 RD BAT (+) (NOT APPLICATION SPECIFIC) 508 PU RADIO SPEAKER - LEFT
102 BU HD LMP 509 WH RADIO SPEAKER - LEFT (COMMON)
104 YL AUX CKT 511 BR RADIO SPEAKER - RIGHT
105 BR KEY SW 512 GN RADIO SPEAKER -RIGHT (COMMON)
110 GN AUX CKT 513 OR A/C COMPRESSOR/REFRIGERANT PRESS. SW
111 YL AUX CKT 515 GY BLOWER MOTOR (HI)
112 PU MAIN POWER RLY OUTPUT 516 GN BLOWER MOTOR (MEDIUM)
113 OR OPR MON PANEL VMIS B+ SWITCHED 517 BU BLOWER MOTOR (LO)
115 PK AUX CKT 520 WH OPR A/C SW TO THERMOSTAT/FUSE
116 BR AUX CKT 521 YL A/C SW TO REFRIGERANT SW
118 GY AUX CKT 522 WH A/C CLUTCH TO THERMOSTAT SW
119 PK AUX CKT 536 WH HAZARD SW TO TURN SW
121 YL BCKP ALARM TO LAMP 537 GN TURN SIGNAL SW TO FLASHER
122 BU AUX CKT 552 WH FOUR WHEEL DRIVE SOL
123 WH AUX CKT 564 GY REAR WIPER INTERRUPT SW TO WIPER SW
124 GN A/C 568 GN WARNING BUZZER TO DIODES
128 PK AUX CKT
130 GN AUX CKT 602 WH DOME LAMP
136 GN SUPPL STER 603 PK ROTARY BEACON
140 BU AUX CKT 604 OR STOP LAMP
143 BR AUX CKT 605 YL TURN LAMP - LEFT
144 GN AUX CKT 606 GY TURN LAMP - RIGHT
157 YL AUX CKT 607 PK FLOOD LAMP - FRONT
161 PK AUX CKT 608 GN FLOOD LAMP - REAR
170 YL AUX CKT 610 OR HEAD LAMP BASIC
194 GN AUX CKT 611 PU HEAD LAMP HI
197 GN AUX CKT 614 PU PARK/TAIL/DASH LAMP
198 PK AUX CKT 617 BR TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH
618 YL TAIL/POSITION LAMP - RIGHT (ROAD PKG)/WIDTH
200 BK MAIN CHASSIS 619 GN HEAD LAMP LO
201 BK OPR MON PANEL 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP)
202 BK XMSN CTRL 630 GY FLOOD LAMP REAR (ATTACH)
265 BK ELECTRONIC PUMP CTRL IDENT CODE 2 634 WH HEAD LAMP SW TO WORK/HEAD LAMP JUMPER
270 BK CMS IDENT CODE 0
752 YL XMSN SHIFT SOL NO. 2
303 BR KEY SW ACC POSITION 754 BU XMSN SHIFT SOL NO.3 OR 1
304 WH STARTER RL Y NO.1 OUTPUT 762 YL BUCKET POSITIONER SOL SW
STARTER RLY COIL TO NEUT START SW OR
766 GN XMSN DISCONNECT SOL
KEY SW
779 WH COUPLER ENGAGE SOL
307 OR KEY SW TO NEUT START SW C720 BU RELAY INTERLOCK
308 YL MAIN POWER RL Y COIL E764 OR SOL 1 TO SW 1 GLB
309 GY ALT REGULATOR TERM. G726 GY RELAY TO SOL
310 PU START AID SW TO START AID SOL G742 GN RELAY COIL TO DIODE
321 BR BCKP ALARM LAMP TRAVEL ALARM G743 OR RELAY COIL TO DIODE
322 GY WARNING HORN (FORWARD) G789 BR MODE SW TO PRESS SW
367 BU WARNING HORN - REAR G795 OR AWS MODE SW TO REAR STEER SW
G796 YL AWS MODE SW TO REAR STEER SW
405 GY OPR MON OIL PRESS. (LO SETTING) G797 BU SW TO RELAY COIL
406 PU OPR MON COOLANT TEMP G798 PU SW TO RELAY COIL
415 GN OPR MON TEST SW H767 BR AWS SOL GND
419 YL OPR MON PARKING BRAKE H768 BR AWS SOL GND
429 YL OPR MON BRAKE OIL TEMP H769 BR AWS SOL GND
441 OR ENG COOLANT TEMP GAGE H770 BR AWS SOL GND
441 OR ENG COOLANT TEMP GAGE H771 BR SIDE SHIFT LOCK SOL
443 YL POWER TRAIN TEMP GAGE H772 YL BACKHOE SHUTOFF SOL
447 PK FUEL LEVEL GAGE F871 PU L/S STRG JUMPER
450 YL TACH SENDER (+) F872 BU R/S STRG JUMPER
483 BR BRAKE FLUID LEVEL F874 PK SWITCH TO TIMER INPUT
F877 WH SWITCH TO RELAY 1
500 BR WIPER - FRONT (PARK) 922 BR XMSN SOL NO 2 RETURN
501 GN WIPER - FRONT (LO) 923 GY XMSN SOL NO 3 OR 1 RETURN
502 OR WIPER - FRONT (HI) C993 WH NEUTRAL SWITCH
503 BR WIPER - REAR (PARK) L998 OR AUX HYD SOL B
504 YL WIPER - REAR (LO) L999 GN AUX HYD SOL C
505 BU WIPER - REAR (HI) M913 PU DIODE TO INDICATOR LAMP
506 PU WASHER-FRONT M968 BU COUPLER SWITCH INTERCONNECT
507 WH WASHER-REAR M969 YL COUPLER SWITCH INTERCONNECT
Wire Description
GN 306
Ground Circuits
Lighting Circuits
Accessory Circuits (cont'd.) Power Distribution Circuits
Accessory Circuits
Monitoring Circuits
Control Circuits
Basic Machine Circuits
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
21 11 01
G
I
H
21 11 01
C
B
A
9 8 7
9 8 7
6
5 4
3 2
1
H
G
I
6
5 4
3 2
1
C
B
A
F
E
D
F
E
D
8
7
3
2
1
6
5
4
RIGHT SPEAKER
LEFT SPEAKER
NC
+ BATTERY (12V)
LEFT SPKR +
RIGHT SPKR +
WH,GN
WH/BK,GN/BK
RD
GY,VI
GY/BK,VI/BK
BK
SS
RADIO GP
3E-7140
RADIO ATCH
CANOPY
GROUND
NOTE K
170-RD
130-GN
200-BK
512-GN
511-BR
509-WH
508-PU
170-RD
130-GN
200-BK
512-GN
511-BR
509-WH
508-PU511-BR
512-GN
130-GN
170-RD
200-BK
508-PU
509-WH
YL+B MEMORY
GROUND
RIGHT SPKR -
LEFT SPKR -
ANTENA
00
02
03
02
00
01
01
NOTE J: USED ON PARALLEL LIFT MACHINE
RADIO01130-9502SSG-11
H-8
H-6
00
01
01
02
02
02
03
02
05
02
05
04
05
05
NOTE F: AWS CONECTIONS, REF LOCATIONS
(F-6),(E-5),(D-4),(H-2),(G-3)
NOTE E: SHORT A & B, WHEN SWITCH NOT INSTALLED
ATCH
ATCH
NOTE H: WHEN THE AWS CIRCUIT IS INSTALLED, THE 2 WIRES
FROM THE 8Y-7237 NEUTRALIZER SW AND THE
6 WIRES FROM THE 129-6458 REAR STEER SW ARE
TO BE ROUTED THROUGH THE LOADER LEVER TUBE
AND INSERTED INTO THE 8-PIN RECEPTACLE.
126-5554RR
104-9511PP
A-12,F-12
ATCH
ENGINE GND
BATTERY-NEG
BATTERY-NEG
BATTERY-POS
BATTERY-POS
C-2
C-2
C-2
F-2
C-2
D-7
D-11
A-2
B-3
C-3
B-10
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
QUICK COUPLER
QUICK COUPLER
QUICK COUPLER
QUICK COUPLER
NEUTRALIZER
REAR LAMPS
AWS
AWS
AWS
AWS
AWS
LOADER LOCK
RTD-PARALLEL LIFT
LIGHTS
A/C FRAME
HEATER
FRONT CONSOLE
RTD-SINGLE TILT
FRAME
ENGINE
PANEL
HEADLINER
ROOF
WASHERS
STEER COLUMN
PLATFORM
00
00
04
00
00
130-6566
130-6565
130-6564
130-6563
9R-9909
9R-9568
130-5519
129-6638
130-6257
130-6256
130-6255
130-7704
122-1648
104-9509
104-9500
104-6041
107-5606
107-5605
107-5604
107-5603
9R-9903
105-5156
104-6027
131-1368
107-5602
104-5961
MM
LL
KK
JJ
HH
GG
FF
ATCH
Y
X
W
V
U
T
S
R
N
M
L
K
J
H
G
F
A-2
E
C
A
B-3
E-4
01
01
F-4
C-8
A-6
A-3
C-6
C-6
01 7P-6682
130-8293
130-8292
130-8295
CABLE AS.
LOC NOTECHGPART NO.IDENT
130-8294
EE
CC
CC
AA
AA
E-4
A-2
ATCH
ATCHAC
AC
01
HARNESS AS.
LOC NOTECHGPART NO.IDENT
NOTE C: FUSES 10A-113-8490 15A-113-8491
ATCH
ATCH
NOTE G: REMOVE 123-WH AND 766-GN WIRES (HARNESS A)
FROM 2-PIN PLUG AND INSERT INTO PINS 4 AND 5
OF 8-PIN PLUG (HARNESS X).
01
NOTE B: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED
& 438C COSA BACKHOES (112-7371 CHG 02)
ATCH WIRE, CABLE,
COMPONENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLUE
GREEN
BU
GN
RD
WH
OR
YL
PK
BK
BLADE, SPADE, RING,
OR SCREW TERMINAL
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
ELECTRICAL CONNECTION
CONNECTOR
SYMBOL DESCRIPTION
BROWN
PURPLE
GRAY
BLACK
COLORABBREV
PINK
YELLOW
ORANGE
WHITE
RED
BR
PU
GY
NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE
NOTE D: USE 130-7580 FOR ITALY VERSION
C-8
01
ATCH
00
FUSES 20A-113-8492 25A-113-8493
D60878
TO MACHINE STRUCTURE
THIS SCHEMATIC IS FOR THE 416C, 426C, 428C, 436C
C
308-YL
A/C RELAY
200-BK
200-BK
537-GN-16
NOTE F
NOTE F
J J
L22
L22
L22
2200-BK
779-WH
L998-OR
L999-GN
1
3
4
L22
L999-GN
L998-OR
779-WH
L19
L19 L20
143-BR
143-BR
143-BR
605-YL
606-GY
536-WH-16
610-OR-16
606-GY
605-YL
L20
L21
L21 L21
L21
L20
L19
C720-BU
265-BK
537-GN-16
C
L28
L19L19
L20
L23
L24
L24
102-RD-14
614-PU
200-BK
143-BR
308-YL
200-BK
200-BK
123-WH
CAB B+15
115-RD
15
C
JJ
610-OR-16
619-GN-16
611-PU-16 2
1
MA
M
614-PU
194-GN-14
200-BK
111-YL-10
3
C
DROP
VALVE RELAY
3E-9362
265-BK
265-BK
200-BK
200-BK
10
6
7
105-RD-16
10 ACC SOCKET
115-RD
FRONT WIPER
MOTOR
3E-7504
308-YL
136-GNAWS
101-RD-10
308-YL
101-RD-14
101-RD-10
101-RD-10
101-RD-12
101-RD-10
101-RD-12
101-RD-14
265-BK 306-GN
KK
7
C
8
303-BR
197-GN-14
614-PU
200-BK
C
C993-WH
5
308-YL
C
200-BK
C
12
FUEL
SENDER
128-2875
11
10
C
M
3T-2662RUNNING LAMP BKR
112-PU-10
JJ
198-PK-12
NOTE F
4
754-BU
8
200-BK
3
124-GN-12
4
4
C
200-BK
200-BK
1
5
3
200-BK
614-PU
614-PU
G
605-YL
6
606-GY
105-RD-16
A/C
200-BK
6
7
A
5
5
8
AWS
CONNECTION
265-BK
PLATFORM
6
BK
502-OR
500-BR
2
614-PU
FRONT
CONSOLE
102-RD-14
118-GY
9
501-GN
T °
MOTOR
L
BR
101-RD-14
614-PU
C993-WH
GY
200-BK
PK BRK SW
104-YL-10
10
308-YL
C720-BU
MAIN POWER
3E-9362
112-PU-10
11
123-WH
113-OR
1
552-WH
322-GY
143-BR
110-RD
614-PU
419-YL
161-RD-16
200-BK
25
3
447-PK
9
200-BK
614-PU
2
101-RD-12
GN
1
198-PK-12
ACC RELAY
3E-9362
C
303-BR
200-BK
200-BK
265-BK
12
752-YL
419-YL
200-BK
111-YL-10
568-GN
200-BK
604-OR
321-BR
752-YL
FLASHER
7T-4848
308-YL
PK BRK ALARM
BK UP ALARM
XMSN LOCK
321-BR
923-GY
922-BR
10 FLASHER
200-BK
START RELAY 306-GN
KEY SW 307-OR
REV SOL
REV SOL RTN
FWD SOL RTN
FWD SOL
923-GY
4
202-BK
101-RD-14
202-BK
754-BU
XMSN GND
XSMN B+
197-GN-10
922-BR
BACKUP ALARM
BUCKET PSN
XSMN CNTL
MONITOR
AWD
HEATER
KEY SWITCH
HORN
200-BK
308-YL
101-RD-10
101-RD-10
307-OR
614-PU
128-PK
304-WH-10
121-YL
123-WH
C720-BU
113-OR
10
10 143-BR
128-PK
122-BU-12
112-PU-10
10
10
10
20
124-GN-12
112-PU-10
101-RD-10
2
H
OR
194-GN-14
104-YL-10
C
C
C
C
110-RD
ACC B+
200-BK
537-GN-16
110-RD
10
15
OUT (LAMP)
+ BATTERY
GROUND
568-GN
C
CAB RELAY
3E-9362
C
419-YL
200-BK
121-YL
113-OR
143-BR
122-BU-12
200-BK
200-BK
304-WH-10
161-RD-16
START RELAY
3E-9362
15A
FRONT
PLATFORM
101-RD-12
SHUTTLE CONTROL
106-9417
CONN 7
CONN 8
CONN 9
CONN 13 CONN 12
CONN 14
CONN 15
2
1
G795-OR
INDICATOR LAMP
128-8567
G789-BR 200-BK
M913-PU
2
1
M913-PU
ARC SUPPRESSOR
106-8704
M913-PU
1
2
NOTE F
NOTE F
PRESSURE SW
128-5091
BU-16
RD-16
BK-16
AWS ATCH
PU
BU
WH
PK
REAR STEER
129-6458
2
5
1
3
4
6
X
X
X X
X W
W
W
W
W
W
W
W
W
W
W
W W
W
W
W
W
Y
V
V
V
FF
FF
FF
FF
FF
FFFF
FF
FF
FF
FF
FFFF
FF
AWS MODE
SELECT SW
115-1970
136-GN
136-GN
200-BK
200-BK
200-BK
136-GN
136-GN
200-BK
SHUTOFF
RELAY
3E-7572
RIGHT STEER
RELAY
3E-7572
LEFT STEER
RELAY
3E-7572
DIODE AS.
130-0146
G743-OR
G742-GN
G797-BU
G798-PU
F872-BU
H770-BR
F871-PU
200-BK
F874-PK
H768-BR
G726-GY
136-GN
F877-WH
H769-BR
200-BK
136-GN 136-GN
200-BK
200-BK
136-GN
G797-BU
G798-PU
F874-PK
F877-WH
F877-WH
F874-PK
G798-PU
G797-BU
H769-BR
F877-WH
136-GN
G726-GY
H768-BR
F874-PK
200-BK
F871-PU
H770-BR
F872-BU
G798-PU
G797-BU
G742-GN
G743-OR
G797-BU
G743-OR
G798-PU
F874-PK
G742-GN
F877-WH
G795-OR
G789-BR
G796-YL
H767-BR
136-GN
200-BK
6
4
3
1
5
2
614-PU429-YL
136-GN
136-GN
200-BK
1
2
3
4
5
6
6
5
4
3
2
1
8
7
6
5
4
3
2
1
2
1
IGN
SEND
G796-YL
G795-OR
F874-PK
G798-PU
G797-BU
F877-WH
GRD
G789-BR
F872-BU
G726-GY
H770-BR
F871-PU
H769-BR
429-YL
H768-BR
200-BK
H767-BR
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
1
E764-OR
G789-BR
C
B
A
FF FF
8
7
6
5
4
3
2
1
H767-BR
E764-OR
E764-OR
H767-BR
F872-BU
F871-PU
G726-GY
H770-BR
H769-BR
H768-BR
H767-BR
200-BK
429-YL
E764-OR
12
11
10
9
8
7
6
5
4
3
FF
FF
2
1
FF
FF
AWS POSITION
GAGE
129-5078
NOTE G
766-GN
123-WH
CONN 26
CONN 27
CONN25
L52
L52
L51
L51
L46
L45 L45
L45 L45 L44 L44
L44
L43
564-GY
200-BK
505-BU
503-BR
504-YL
113-OR
200-BK-12
122-BU-12
H
200-BK-12
MOTOR
RESISTOR
7T-3828
200-BK-12
517-BU-16
A
515-GY-12
515-GY-12
N
N
H
122-BU-12
HEATER SW
114-4519
614-PU
201-BK
H
7
450-YL
441-OR
447-PK
443-YL
113-OR
113-OR 113-OR
113-OR
113-OR
113-OR
614-PU
614-PU
614-PU
614-PU
614-PU
614-PU
TACHOMETER
113-5317
COOLANT TEMP
113-5316
201-BK-+
SIG
IGN
SEND
GRD
FUEL LEVEL
113-5314
443-YL
447-PK
201-BK
201-BK
614-PU
614-PU
113-OR
IGN
SEND
GRD
450-YL
113-OR
614-PU
441-OR
113-OR
614-PU
201-BK
113-OR
1
2
2
1
IGN
SEND
GRD
605-YL
604-OR
617-BR
630-GY
608-GN
200-BK
200-BK
200-BK
REAR FLOOD
105-8070
REAR FLOOD
105-8070
STOP, TAIL, TURN
LAMP AS.
092-2992
4
3
2
G
CONVERTER TEMP
113-5315
G
G
564-GY
2
OR
H
2
4GN
GY
BR
L
MOTOR
°
1
8
6
3
2
1
5
10A
564-GY
HEATER BLOWER
MOTOR
3E-7501
515-GY-12
517-BU-14
H
L
B
2
BK
200-BK
GG
FUSE BLOCK
10A
4
614-PU
201-BK
T
BK
503-BR
504-YL
6
S
1
TURN
TAIL
STOP
1
MOTOR
FAN AS.
106-1744
BK
BK
200-BK
BK
BK
119-PK
BK
3
564-GY
REAR UPPER
WIPER MOTOR
105-8072
200-BK-12
5
1
F
20A
A
10A
200-BK
504-YL
NOTE K
503-BR
505-BU
200-BK
505-BU
2
10A
1
119-PK
20A
A
PARK
BRAKE SW
122-0273
CONN 28
RTD SENSOR
3E-7843
RTD PARALLEL LIFT ATCH
200-BK
762-YL
128-PK
200-BK
762-YL
GN
TRANSMISSION
NEUTRALIZER SW
8Y-7237
YL
OR
Y
Y
Y
Y
Y
Y
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
DIODE AS.
130-0956
DIODE AS.
130-0956
DIODE AS.
130-0956
DIODE AS.
130-0956
DIODE AS.
130-0956
POSITION
SENSOR
107-9677
RIGHT
STEER
113-5320
LEFT
STEER
113-5320
SHUT OFF
3E-8622
LOCK
129-4531
CIRCLE
STEER
113-5320
1
2
E764-OR
H767-BR
E764-OR
H767-BR
G726-GY
H770-BR
F871-PU
H768-BR
F872-BU
H769-BR
429-YL
200-BK
1
2 2
1
1
2 2
1
1
2 2
1
1
2 2
1
1
2
128-PK
NOTE J
2
1
1
2PK
OR
BU
BK
POWER
SOLENOID
GND
TT
T
766-GN
A
123-WH
NOTE H
A
B
C
A
B
C
119-7022 WIRING GP
CONN 24
CONN 23
CONN 22
522-WH
521-YL
RPPPPRR
522-WH
521-YL
521-YL
2
1
7E-4648
G
2
522-WH
1
RR
521-YL
520-WH-14
2
1
517-BU-12
516-GN-12
RR
1
RR
200-BK-12
517-BU-12
516-GN-12
515-GY-12
515-GY-12
515-GY-12
2
1
1
2
3
BK
BK
BK
BK
522-WH
513-OR 1
2
2
T °
THERMO SW
9X5446
TO BLOWER FUSE
200-BK
A/C ATCH
140-BU-12
3
4
5
2
1
BLOWER
3E-7501
AC/BLOWER
108-8161
RESISTOR
7T3828
RR
RR
RR
MOTOR
520-WH-14
WH/RD-12
BK-12
521-YL
REFRIGERANT SW
(NOTE A)
114-5333
513-OR
513-OR
AIR
CONDITIONER
CLUTCH SOL
3E-1907
RR
TO CANOPY GND
REF LOC (D-7)
TO CANOPY GND
REF LOC (D-7)
R
RR
522-WH
ARC SUPPRESSOR
106-8704
R
R
CONN 20
CONN 21
611-PU
611-PU
619-GN
619-GN
619-GN
611-PU
611-PU
L42
L42
L40
L41
L36L36
L36
L40
L39
L38
L33
L39 L39
L41
L42
L32
L34
L34
L34
L35
L35
L27
L15
L14
L18
L9
L26
L13
L29 L29
L27
L27
L14
L14
L9
L31
L31
L26
L32
A
200-BK-12
C720-BU
619-GN
419-YL
419-YL
200-BK
200-BK
200-BK
200-BK
H772-YL
H771-BR
419-YL
200-BK
200-BK-16
200-BK-16
200-BK
603-PK
ACC SOCKET
9R-7941
619-GN-16
611-PU-16
605-YL
BEACON
9X8079
NOTE D
610-OR-16
552-WH
200-BK-12
200-BK
322-GY
603-PK
200-BK
603-PK
200-BK
H772-YL
419-YL
611-PU
110-RD
619-GN
309-GY
406-PU
405-GY
447-PK
450-YL
441-OR
110-RD 110-RD
619-GN
611-PU
200-BK
367-BU
128-PK
115-RD
200-BK
308-YL
105-RD-16
307-OR
604-OR
113-OR
200-BK
200-BK
110-RD
308-YL
308-YL
614-PU
614-PU
614-PU
122-BU-12
110-RD
122-BU-12
113-OR
419-YL
568-GN
200-BK
483-BR
614-PU
443-YL
568-GN
441-OR
450-YL
310-PU-16
447-PK
405-GY
406-PU
309-GY
FRAME
200-BK
200-BK-12
200-BK
200-BK
115-RD
307-OR
308-YL
310-PU-16
303-BR
128-PK
H771-BR
367-BU
419-YL
123-WH
200-BK
605-YL
606-GY
111-YL-10
102-RD-14
610-OR-14
607-PK
614-PU
308-YL
113-OR
605-YL
606-GY
611-PU-16
619-GN-16
618-YL
617-BR
605-YL
617-BR
618-YL
606-GY
604-OR
200-BK-16
200-BK-16
200-BK
606-GY
618-YL
617-BR
605-YL
605-YL
617-BR
618-YL
606-GY
607-PK
200-BK
200-BK
200-BK-16
7G-1060
200-BK-16
604-OR
606-GY
618-YL
201-BK
200-BK
617-BR
605-YL
507-WH
506-PU
618-YL
617-BR
614-PU
105-RD-16
200-BK
200-BK
110-RD
200-BK-16
200-BK
200-BK
200-BK
603-PK
620-WH
620-WH-16
620-WH
620-WH
607-PK
607-PK
620-WH
607-PK-14
603-PK
200-BK-14
200-BK
200-BK
200-BK-16
200-BK-16
200-BK
620-WH-16
200-BK-14
143-BR
537-GN-16
200-BK
443-YL
614-PU
483-BR
620-WH
607-PK
607-PK
620-WH
200-BK
200-BK
603-PK
200-BK
200-BK603-PK
607-PK-14
614-PU
617-BR
618-YL
506-PU
507-WH
610-OR-14
F
F
603-PK
620-WH
630-GY
608-GN
200-BK 200-BK
200-BK
G
607-PK-14
6
1
2
3
PLATFORM
GROUND
4
303-BR
5
630-GY-16
194-GN-12
124-GN-12
604-OR
606-GY
200-BK-16
F
608-GN
111-YL-10
537-GN-16
L29
L32
L32
L18
L13
L13 L12
L11
L30
L11
L12
L12
L11
L10
L10L10
L23
L17L17
L15
L16
L25 L15 L17 L16
M968-BU
BK
BK
DETENT
SOL AS.
3E-8620
1
123-WH
123-WH
M969-YL
110-RD
A
C
L23
537-GN-16
102-RD-14
C720-BU
200-BK
L23
NOTE G
2
419-YL
4
3
2
1
110-RD
G
PLATFORM
STEER COLUMN
C
110-RD
110-RD
110-RD
101-RD-6
5
6
4
3
1
265-BK
110-RD
367-BU
124-GN-12
2 200-BK
101-RD-14
101-RD-12
PLATFORM
200-BK
614-PU
568-GN
614-PU
200-BK
603-PK
123-WH
121-YL
C
C
A
K
G
A
A
766-GN
194-GN-14
SWITCHES
HH
124-GN-12
123-WH
265-BK
128-PK
321-BR
610-OR-14
128-PK
310-PU-16
124-GN-12
367-BU
265-BK
200-BK
322-GY
128-PK
321-BR
194-GN-14
303-BR
304-WH-10
121-YL
121-YL
568-GN
419-YL
123-WH
922-BR
923-GY
307-OR
2
307-OR
419-YL
419-YL
304-WH-10
1
C720-BU
123-WH
143-BR
604-OR
419-YL
752-YL
122-BU-12
200-BK
308-YL
PK
1
2
102-RD-14
113-OR
143-BR
113-OR
113-OR
321-BR
200-BK
128-PK
105-RD-16
110-RD
303-BR
308-YL
113-OR
8
7
6
5
123-WH
123-WH
194-GN-14
111-YL-10
A
419-YL
102-RD-14
2
1
128-PK
128-PK
321-BR
128-PK
322-GY
200-BK
265-BK
367-BU
620-WH
607-PK
200-BK
200-BK
3
194-GN-12
124-GN-12
11
10
9
102-RD-14
102-RD-14
8
7
TRANSMISSION
NEUTRALIZER SW
8Y-7237
4
5
6
4
GN
124-GN-12
111-YL-10
A
111-YL-10
923-GY
922-BR
BUCKET
POSITIONER
SOL
3E-8620
754-BU
752-YL
200-BK 200-BK
310-PU-16
419-YL
C
C
12
BK
BK 762-YL
121-YL
194-GN-14C993-WH
113-OR
C993-WH
122-BU-12
111-YL-10
121-YL
321-BR
115-RD
110-RD
604-OR
3
2
1
604-OR
BRAKE SW
105-8034
(QNTY 2)
110-RD
604-OR
604-OR
105-RD-16
101-RD-10
506-PU
507-WH
101-RD-12
L998-OR
101-RD-10
617-BR
101-RD-10
115-RD
200-BK
LL
618-YL
C
A
604-OR
A
614-PU
754-BU
200-BK
CONN 10
CONN 11
537-GN-16
XMSN CONTROL
REV SOL VALVE
130-2991
XMSN CONTROL
FWD SOL VALVE
117-2911
J
M968-BU
779-WH
C720-BU
123-WH
552-WH
611-PU-16
536-WH-16
611-PU-16
619-GN-16
537-GN-16
537-GN-16
536-WH-16
128-PK
447-PK
L9
L8
L8
L5L5
L6 L6
L1
L2
L2
L3
L3
M
7
M
8
6
M
3
2
1
5
M
M
1
4
6
2
1
3
5
3E-8622
3E-8622
SOL VALVE GP
SOL VALVE GP
127-9173
SOL VALVE GP
4
762-YL
128-PK
270-BK
200-BK
BK-16
4
5
1
2
3
6
8
7
M
JJ
200-BK
779-WH
L999-GN
2
U
1
2
308-YL
308-YL
200-BK
200-BK
308-YL
7
8
LH TURN -
MM
6
3
2
1
5
4
4
5
1
2
3
6
8
7
537-GN-16
2
1 BK-16
MM
MM
A
B
C
LIFT SOL
VALVE GP
8C-5541
LIFT SOL
VALVE GP
8C-5541
BK-16 1
270-BK
270-BK
128-PK
128-PK
605-YL
617-BR
611-PU
F
F
BK-16
BK-16
BK-16 2
1 BK-16
2 BK-16
BK-16
BK-16
2
QUICK COUPLER
7
8
6
3
2
1
5
4
45
1
2
3
6
8
7
1
3
J
4
L
1
2
BK
BK
BK
BK
2
6
5
L
U
J
552-WH
923-GY
200-BK
922-BR
200-BK
308-YL
443-YL
441-0R
620-WH
200-BK-16
J
611-PU-16
HI BEAM -
405-GY
J
441-OR
406-PU
A
A
J
JJ
EE
S
J
619-GN
J
FLOOD LAMP
(STD)
105-8069
J
A
405-GY
RH TURN +
607-PK
200-BK
552-WH
TO
FRAME
ENGINE
OIL SW
7W-1238
035-8059
406-PU
310-PU-16
419-YL
537-GN-16
200-BK
605-YL
606-GY
620-WH
RH TURN -
PK BRK +
PK BRK -
HI BEAM +
LH TURN +
113-OR
WARNING LIGHTBAR
114-4520
°T
COUPLER SW
124-8346
NEUTRAL LOCK SW
114-4521
AWD SW
106-6568
DIMMER SW
106-6573
HAZARD SW
106-6567
ENGINE
SHUTDOWN
SOLENOID
7W-6249
TO
ENGINE
200-BK
1
L999-GN
S
200-BK
200-BK
308-YL
754-BU
200-BK
752-YL
TURN SIG SW
106-6571
L999-GN
779-WH
GY-16
YL-16
HEAD/POSITION
TURN LAMP
3E-7584
PU-16
BK-16
GN-16
FLOOD LAMP
(AUX)
105-8069
CC
J
EE
536-WH-16
CONVERTER
SENDER
4W-9972
FRONT DRIVE
SOLENOID
3E-7507
BK
BK
200-BK 200-BK
RETURN TO
DIG SW
129-6465
J
°T
COOLANT
SENDER
7N-8532
°T
COOLANT SW
6T-2665
200-BK
START AID
COIL
3
4
1
2
200-BK-16
619-GN
606-GY
618-YL
611-PU
L12
M969-YL
200-BK
779-WH
L999-GN
2
1
4
3
L999-GN
L998-OR
322-GY
7
8
6
3
2
1
5
4
4
5
1
2
3
6
8
7
C
447-PK
L4
L4L4
L4
L6
L6
L5
L5
L4
L16
L14
2
1
JJ
M
200-BK
128-PK
L999-GN
L998-OR
779-WH
200-BK
200-BK
L10
F
UK
F
J
L23
200-BK
200-BK
121-YL
2
1
3
J
ALTERNATOR
101-RD-10101-RD-10
FRAME
L29
A
A
REAR
FRONT
RD-00
367-BU
265-BK
752-YL
922-BR
754-BU
923-GY
923-GY
922-BR
ENGINE
A
128-PK
367-BU
367-BU
321-BR
200-BK
200-BK
762-YL
200-BK
270-BK
265-BK
121-YL
PLATFORM
PLATFORM
LOADER LOCK
6T-5925
NOTE E
270-BK
200-BK
265-BK
FRAME
PLATFORM WASHERS
RTD
WASHERS
117-2826
(QNTY 2)
507-WH
200-BK
200-BK
507-WH
506-PU
MOTOR
MOTOR
MM
E
E
200-BK
506-PU
1
2
2
1
200-BK
B
GN-16
BK-16
PU-16
HEAD/POSITION
TURN LAMP
3E-7585
YL-16
GY-16
A
C
E
5
J
483-BR
200-BK BK
BK 2
1
BRAKE FLUID
LEVEL SW
4E-8619
443-YL
101-RD-6
5
6
2
4
3
3
101-RD-6
4
1
2
1
L29
6
AA
PK
LL
A K
K L
LLKK
450-YL
441-OR
L7
447-PK
309-GY
405-GY
406-PU
308-YL
441-OR
450-YL
304-WH-10
483-BR
101-RD-6
552-WH
766-GN
C993-WH
443-YL
200-BK
483-BR
101-RD-6
121-YL 7
8
L7 L7
TRANSMISSION
NEUTRALIZER SW
8Y-7237
BATMTR
SG
L7
L2
L3L3
L2
754-BU
752-YL
L1
308-YL
IG
B
A
GN 4
3
2
766-GN
308-YL
309-GY
450-YL
308-YL
1
304-WH-10
310-PU-16
441-0R
406-PU
405-GY
304-WH-10
8
200-BK
7
6
2
121-YL
310-PU-16
406-PU
B+
405-GY
309-GY
200-BK
322-GY
321-BR
128-PK
322-GY
200-BK
265-BK
367-BU
310-PU-16
620-WH
607-PK
200-BK
200-BK
552-WH
5
4
CC
RD-00
AA
K
K
BATTERY
3T-5760
NEGPOS
CC
AA
NEGPOS
A
K
766-GN
322-GY
128-PK
321-BR
1
3
304-WH-10
200-BK
S
J
S
HORN SW
106-6570
COUPLER AUX
HYD SW
124-8348
762-YL
321-BR
200-BK
BATTERY
3T-5760
101-RD-6
270-BK
128-PK
200-BK
322-GY
MOTOR
C993-WH
2
STARTER
3E-7905
J
FORWARD
HORN
7T-0635
1
A
J
NOTE J
FLOOD LAMP
(STD)
105-8069
J
C
B
A
J
447-PK
L
P
E
OPT
OPT
A
FLOOD LAMP
(AUX)
105-8069
C993-WH
309-GY
450-YL
105-2812
105-2813
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
7
L51 L51
L50L50
L50L50
L49
L39
L38
L47
L47
L36
L47
L46
L48L48
L48
L49
L49
L36
L31L31
L37
L37 L37
L37
201-BK
450-YL
115-RD
110-RD
201-BK
1
105-RD-16
307-OR
308-YL
310-PU-16
303-BR
3
2
128-PK
H771-BR
7
8
11
10
4
5
6
9
12
367-BU
H A
ACC SOCKET
9R-7941
200-BK
115-RD
H
H
H
H
H
H
START AID SW
106-6569
SIDESHIFT
LOCK SW
109-2345
H
H
H
H
H
308-YL-16310-PU-16
201-BK
201-BK
614-PU
614-PU
308-YL
128-PK
614-PU
614-PU
201-BK
201-BK
REAR HORN
106-6570
110-RD
201-BK
201-BK
614-PU
614-PU
R
C
S
B
OFF
ON
ST
A
ACC
F
303-BR
307-OR
308-YL-16
367-BU
H
H
H
H
105-RD-16
H
H
H
H
H
H
H
LAMP TEST
RELAY
3E-9362
ACTION ALARM
110-8046
H
307-OR
201-BK
415-GN
113-OR
568-GN
-
+
201-BK
415-GN
DIODE BLOCK AS
121-1267
405-GY
406-PU
309-GY
483-BR
415-GN
568-GN
7
8
6
3
2
1
5
4
4
5
9
1
2
3
8
6
8
1
7
6
5
4
3
2
10
11
12
483-BR
406-PU
405-GY
309-GY
568-GN
568-GN
568-GN
568-GN
568-GN
568-GN
H
309-GY
405-GY
406-PU
483-BR
309-GY
405-GY
406-PU
483-BR
483-BR
406-PU
405-GY
309-GY
309-GY
405-GY
406-PU
483-BR
113-OR
113-OR
113-OR
483-BR
406-PU
405-GY
614-PU
443-YL
447-PK
441-OR
450-YL
12
11
10
9
8
7
6
WARNING LIGHTBAR
114-8829
6
5
4
3
2
5
4
3
2
1
1
8
309-GY
201-BK
201-BK
201-BK
201-BK
201-BK201-BK
201-BK
201-BK201-BK450-YL + -
307-OR
KEY START SW
110-7883
6
608-GN
608-GN
608-GN
630-GY
200-BK
630-GY
200-BK
200-BK
608-GN
200-BK
200-BK
630-GY
200-BK
604-OR
604-OR
200-BK
200-BK
200-BK-16
608-GN
200-BK
605-YL
617-BR
606-GY
604-OR
200-BK
2
1
K
REAR
HORN
7T-0635
BACKUP
ALARM
102-9236
SIDESHIFT
LOCK SOL
3E-8622
STOP
TAIL
TURN
1
2
3
4
STOP, TAIL, TURN
LAMP AS.
092-2992
REAR FLOOD
105-8070
REAR FLOOD
105-8070
K
200-BK
200-BK
200-BK
608-GN
630-GY
618-YL
604-OR
606-GY
K
630-GY
200-BK
367-BU
1
2
2
1
121-YL
321-BR
BK
BK
K
H771-BR
200-BK
7
618-YL
3
2
1
5
4
B-
B+
B+
B-
B-
B+
B+
B-
SERVICE METER
131-3065
7
AH
ALTERNATOR
OIL PRESSURE
COOLANT TEMP
BRAKE
BRAKE
COOLANT TEMP
OIL PRESSURE
H
GG
A
A
A
8
H772-YL
200-BK
200-BK
200-BK
419-YLBK
BK
1
2
128-PK
H772-YL
201-BK
614-PU
6
3
2
ALTERNATOR
1
STABILIZER
LEG SW
128-PK
HYDRAULIC
SHUTOFF SW
130-6584
H772-YL
200-BK
H772-YLBK
BK
5
S
630-GY-16
SIG
HYDRAULIC
SHUTOFF
SOL
131-3078
1
2
H771-BR
4
115-RD
A
H771-BR
CONN 30
CONN 29
L53
L53
L43 L43
L43
L54L54
L28
L28
L28 L28
L28
L24
L24
L9 L9
L9
L8
L8
L54
L54
L54L53
G
G
G
G
G
G
G
HEADLAMP/
FLOOD LAMP SW
109-2351
614-PU
564-GY
521-YL
1
REAR FLOOD
LAMP SW
109-2357
2
520-WHCOMPRESSOR
124-GN-12
194-GN-12
NOTE D
(REF LOC G-8)
WASHER SW
109-2352
200-BK
614-PU
7
8
6
3
2
1
5
4
4
5
1
2
3
6
8
603-PK
7
200-BK
140-BU-12
10A 10A
REAR WIPER
118-0366
FRONT WIPER
109-2344
F
4
5
1
2
3
6
8
F
F
7
7
G
200-BK
4
5
1
2
3
6
8
7
NOTE K
4
5
1
BEACON
SW
109-2350
2
3
6
8
200-BK
200-BK
200-BK-16
7
200-BK
144-YL
603-PK
10A10A
157-YL
200-BK
10A
200-BK
124-GN-12
607-PK
620-WH
10A10A
BEACON
614-PU
G
200-BK
501-GN
502-OR
500-BR
118-GY
614-PU
200-BK
620-WH
630-GY
116-BR
608-GN
102-RD-14
116-BR
200-BK
603-PK
8
614-PU
116-BR
7
111-YL-10
614-PU
614-PU
200-BK
8
6
3
4
5
1
2
3
6
607-PK-14
610-OR-14
602-RD
157-YL
634-WH-14
102-RD-14
10A
8
507-WH
520-WH
FRONT
ROADING SW
109-2346
200-BK-14
521-YL
TO
HEADLINER
506-PU
118-GY
2
200-BK
614-PU
614-PU
200-BK
200-BK
200-BK
1
RADIO MEMORY
502-OR
501-GN
500-BR
200-BK
614-PU
614-PU
200-BK
200-BK
200-BK
614-PU
614-PU
7
REAR FLOOD
LAMP SW
109-2349
200-BK
419-YL
5
200-BK
144-YL
505-BU
504-YL
503-BR
614-PU
200-BK
DOME LAMP
084-4277
634-WH-14
614-PU
7
8
GS
603-PK
6
COSA HEADLAMP/
FLOOD LAMP SW
109-2348
3
2
6
3
S
2
1
4
5
F
614-PU
130-GN
119-PK
118-GY
618-YL
602-RD
617-BR
116-BR
140-BU-12
F
200-BK
111-YL-10
4
BEACON
9X8079
NOTE D
BLOWER
RADIO
AUX FRONT FLOODS
AUX REAR FLOODS
STD REAR FLOODS
R ROADING
F WIPER
R WIPER/FAN
L ROADING
170-RD
614-PU
200-BK
200-BK-16
200-BK
ACC SOCKET
9R-7941
200-BK
603-PK
1
102-RD-14
602-RD
200-BK
5
194-GN-12
F
602-RD
118-GY
102-RD-14
G
G
4
CONN 16
CONN 19
CONN 18
CONN 17
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
MONITOR CIRCUIT.
PANEL LAMP CIRCUIT.
WASHER WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
TURN SIGNAL CIRCUIT.
START AID CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.