631E WHEEL TRACTOR-SCRAPER EQUIPPED WITH ELECTRONIC POWERSHIFT TRANS CONTROL SYSTEM FOR ICM (INDIVIDUAL CLUTCH MODULATION) TYPE TRANSMISSION POWER TRAIN ELECTRICAL SCHEMATIC

631E Wheel Tractor-Scraper Equipped With
Electronic Powershift Transmission Control System For
ICM (Individual Clutch Modulation) Type Transmission
SENR4142
April 1985
Power Train
Electrical System
1AB1-UP
1BB1-UP
©
Circuit
Number
Color Description
Circuit
Number
Color Description
Power Distribution Circuits
Machine Basic Circuits (Cont.)
101
RD
313
GY
STARTER NO.2 TO
102
BU
HEAD LAMP
DIAGNOSTIC / RESISTOR TO
103
YL
DOME/DASH LAMP/PARK, TAIL LAMP
DIAGNOSTIC
105
BR
KEY SWITCH
314
PU
STARTER RELAY NO 2 OUTPUT
106
WH
MAIN POWER RELAY /INPUT
321
BR
BACKUP ALARM/LAMP
107
WH
ENGINE SHUT DOWN
322
GY
WARNING HORN (FORWARD)
108
BU
MISC WIPER, DOME LAMP, CIGAR
323
WH
FUEL TRANSFER PUMP POWER
LIGHTER
324
BU
DIFFERENTIAL LOCKUP SOLENOID
109
OR
ALTERNATOR
325
PK
FUEL PUMP RELAY OIL PRESS.
110
GN
WINDSHIELD WIPER SWITCH (RIGHT)
SWITCH
111
YL
WINDSHIELD WIPER SWITCH (LEFT)
326
PU
KEY SWITCH "C" TERMINAL
112
PU
MAIN POWER RELAY /OUTPUT
327
PK
SHUTDOWN SOLENOID
113
OR
OPERATOR MONITOR PANEL
328
RD
SHUTDOWN MODULE "OFF"
114
GN
WARNING HORN (FORWARD)
115
PK
FLOOD LAMP (FRONT)
400
GN
SERVICEMETER SWITCH
116
BR
FLOOD LAMP (REAR)
403
GN
ALTERNATOR (R) TERMINAL
117
YL
FLOOD LAMP (SIDE)
404
YL
OPERATOR MON PANEL HYDRAULIC
118
GY
WINDSHIELD WIPER SWITCH (FRONT)
OIL TEMP
119
PK
WINDSHIELD WIPER SWITCH (REAR)
405
GY
OPERATOR MON PANEL OIL
120
YL
CONVERTER (24 V to 12 V)
PRESSURE
121
YL
BACKUP ALARM/LAMP/TRAVEL
406
PU
OPERATOR MON PANEL COOLANT
ALARM TIMER
TEMPERATURE
122
BU
AIR DRYER
407
PK
OPERATOR MON PANEL
123
WH
GAGES (SERVICEMETER, TORQUE
CONV / RETARDER OIL TEMP
CONV SOLENOID)
408
WH
OPERATOR MON PANEL BRAKE
124
GN
AIR CONDITIONER
PRESS. (AIR)
125
OR
FUEL TRANSFER PUMP
409
OR
OPERATOR MON PANEL NEUTRAL
126
PK
TRANSMISSION CONTROL
410
WH
OPERATOR MON PANEL FAULT
127
OR
CAB FLOOD LAMP
ALARM
128
PK
KICKOUT SOLENOID SWITCH
411
PK
OPERATOR MON PANEL MASTER
129
BU
CIGAR LIGHTER
FAULT LAMP
130
GN
STOP LAMP
412
BU
OPERATOR MON PANEL COOLANT
131
BR
FIRE CONTROL-OPERATOR WARNING
FLOW
132
PK
ANTISPIN CONTROL
413
BR
OPERATOR MON PANEL FUEL
133
OR
PROGRAMMED ELECTRONIC ENG
PRESSURE
CONT SOLENOID
414
PK
OPERATOR MON PANEL LOW FUEL
134
PK
PROGRAMMED ELECTRONIC ENG
415
GN
OPERATOR MON PANEL TEST SWITCH
CONT LOGIC
416
OR
SECONDARY STEERING SWITCH
136
GN
SUPPLEMENTAL STEERING
417
GY
PRIMARY STEERING SWITCH
137
RD
STEERING MOTOR INDICATOR
418
YL
OPERATOR MON PANEL OIL
138
GN
AUTOMATIC LUBE PUMP (TRUCK)
PRESSURE (HIGH SETTING)
141
PK
AUXILIARY HEATER
419
YL
OPERATOR MON PANEL PARKING
BRAKE
200
BK
MAIN CHASSIS
420
OR
OPERATOR MON PANEL FUEL
201
BK
OPERATOR MONITOR PANEL
FILTER/LOW ACCUM PRESS.
202
BK
TRANSMISSION CONTROL
421
BU
OPERATOR MON PANEL FAULT LAMP
203
BK
CHASSIS DIAGNOSTIC
(SCRAPER)
204
BK
OPERATOR MONITOR PANEL
422
YL
OPERATOR MON WARNING HORN
(SCRAPER)
(SCRAPER)
205
BK
INSTRUMENT
423
GY
OPERATOR MON PANEL TEST SWITCH
206
BK
BATTERY SIDE OF DISCONNECT
(SCRAPER)
207
BK
STARTER DIAGNOSTIC
424
GY
OPERATOR MON PANEL POWER
212
BK
ANTISPIN CODING PIN 16
TRAIN TEMPERATURE
213
BK
ANTISPIN CODING PIN 17
425
PK
OPERATOR MON PANEL POWER
214
BK
ANTISPIN CODING PIN 18
TRAIN OIL LEVEL
215
BK
ANTISPIN CODING PIN 19
426
BR
OPERATOR MON PANEL POWER
216
BK
ANTISPIN CODING PIN 20
TRAIN OIL FILTER
217
BK
TRANSMISSION CODING PIN 17
427
GN
OPERATOR MON PANEL POWER
218
BK
TRANSMISSION CODING PIN 18
TRAIN OIL FILTER JUMPER
219
BK
TRANSMISSION CODING PIN 19
428
OR
OPERATOR MON PANEL
226
BK
OPERATOR MON PANEL SET POINT
TRANSMISSION OIL TEMP
SELECT
429
YL
OPERATOR MON PANEL BRAKE OIL
227
BK
TRANSMISSION CODING PIN 37
TEMPERATURE
231
BK
TRANSMISSION SW
431
GN
OPERATOR MON PANEL LOW
236
BK
TRANSMISSION CODING PIN 36
TRANSFER PUMP PRESS.
241
BK
OPERATOR MON PANEL TIME
432
PK
OPERATOR MON PANEL BRAKE
DELAY PIN 3
PRESSURE (OIL)
242
BK
OPERATOR MON PANEL TIME
433
BU
OPERATOR MON PANEL BRAKE
DELAY PIN 4
PRESS. (OIL) JUMPER
243
BK
OPERATOR MON PANEL TIME
434
BU
OPERATOR MON PANEL POWER
DELAY PIN 5
TRAIN TEMP JUMPER
244
BK
OPERATOR MON PANEL TIME
435
YL
OPERATOR MON PANEL POWER
DELAY PIN 6
TRAIN TEMP JUMPER
436
OR
OPERATOR MON PANEL POWER
TRAIN OIL FILTER JUMPER
301
BU
STARTER NO.1 SOLENOID
437
BR
OPERATOR MON PANEL FUEL LEVEL
TO RESISTOR
TO FUEL FILTER JUMPER
302
OR
STARTER NO~ 1 TO
438
YL
OPERATOR MON PANEL COOLANT
DIAGNOSTIC/RESISTOR TO
TEMP JUMPER
DIAGNOSTIC
440
BR
AIR PRESS. GAGE
304
WH
STARTER RELAY NO~ 1 OUTPUT
441
OR
ENGINE COOLANT TEMP GAGE
306
GN
STARTER RELAY COIL/NEUTRAL
442
GY
HYDRAULIC SYSTEM TEMP GAGE
START SWITCH
443
YL
POWER TRAIN TEMP GAGE
308
YL
MAIN POWER RELAY COIL
444
BU
CONV / RETARDER OIL TEMP GAGE
310
PU
ETHER SWITCH TO ETHER SOLENOID
(TRACTOR)
311
WH
ETHER SOLENOID TO TEMPERATURE
445
GN
CONV/RETARDER OIL TEMP GAGE
SWITCH
(SCRAPER)
312
PK
STARTER NO.2 SOLENOID
446
PU
BRAKE OIL TEMPERATURE GAGE
TO RESISTOR
449
BU
SPEEDOMETER SENDER (SIGNAL)
Monitoring Circuits
Ground Circuits
Machine Basic Circuits
Circuit
Number
Color Description
Circuit
Number
Color Description
Monitoring Circuits (Cont.)
Control Circuits (Cont.)
450
YL
TACHOMETER SENDER (+)
710
GN
TRANSMISSION SPEED PICKUP SIGNAL
451
BR
TACHOMETER SENDER (-)
711
BR
TRANSMISSION LEVER CODE 1
452
PU
TORQUE CONVERTER
712
WH
TRANSMISSION LEVER CODE 2
453
PK
SECONDARY STEERING FAULT LAMP
713
OR
TRANSMISSION LEVER CODE 3
454
GN
RETARDER INDICATOR LAMP
714
YL
TRANSMISSION LEVER CODE 4
455
YL
CONVERTER TEMP SWITCH TO TIME
715
GN
TRANSMISSION LEVER CODE 5
DELAY
716
BU
TRANSMISSION LEVER CODE 6
720
PU
TRANSMISSION BRAKE SWITCH
500
BR
WINDSHIELD WIPER - FRONT (PARK)
721
BR
TRANSMISSION GEAR CODE 1
501
GN
WINDSHIELD WIPER - FRONT (LOW)
722
WH
TRANSMISSION GEAR CODE 2
502
OR
WINDSHIELD WIPER - FRONT (HIGH)
723
OR
TRANSMISSION GEAR CODE 3
503
BR
WINDSHIELD WIPER - REAR (PARK)
724
YL
TRANSMISSION GEAR CODE 4
504
YL
WINDSHIELD WIPER - REAR (LOW)
725
GN
TRANSMISSION GEAR CODE 5
505
BU
WINDSHIELD WIPER - REAR (HIGH)
726
BU
TRANSMISSION GEAR CODE 6
506
PU
WINDSHIELD WASHER FRONT
727
GN
STEERING MOTOR RELAY
507
WH
WINDSHIELD WASHER REAR
728
BU
SUPPLEMENTAL STEERING CONTROL
510
YL
WINDSHIELD WASHER-PRIMER
SWITCH
513
OR
AIR CONDITIONER COMPRESSOR
733
BR
SWITCHING GEAR CODE 1 FRONT
514
PU
AIR CONDITIONER CONDENSER
734
WH
SWITCHING GEAR CODE 2 FRONT
MOTOR
735
OR
SWITCHING GEAR CODE 3 FRONT
515
GY
BLOWER MOTOR (HIGH)
736
YL
SWITCHING GEAR CODE 4 FRONT
516
GN
BLOWER MOTOR (MEDIUM)
737
GN
SWITCHING GEAR CODE 5 FRONT
517
BU
BLOWER MOTOR (LOW)
738
BR
SWITCHING GEAR CODE 1 REAR
519
PK
THERMOSTAT TO DRYER PRESSURE
739
WH
SWITCHING GEAR CODE 2 REAR
SWITCH
740
OR
SWITCHING GEAR CODE 3 REAR
520
WH
OPERATOR AIR CONDITIONER SWITCH
741
YL
SWITCHING GEAR CODE 4 REAR
TO THERMOSTAT
742
GN
SWITCHING GEAR CODE 5 REAR
521
YL
AIR COND SW TO RFGT SW
743
PU
SWITCHING NEUTRAL/RUN SWITCH
522
WH
AIR COND COMPR TO THERMO SW
744
BU
SWITCHING UP SOLENOID
523
BR
WINDSHIELD WIPER-LEFT (PARK)
745
GY
SWITCHING DOWN SOLENOID
524
BU
WINDSHIELD WIPER-LEFT (LOW)
746
PK
SWITCHING SYNCHRONIZE SOLENOID
525
GY
WINDSHIELD WIPER-LEFT (HIGH)
747
WH
SWITCHING NO SYNCHRONIZE
526
YL
WINDSHIELD WIPER-RIGHT (PARK)
SOLENOID
527
GN
WINDSHIELD WIPER-RIGHT (LOW)
756
WH
TRANSMISSION LOCKUP CLUTCH
528
PK
WINDSHIELD WIPER-RIGHT (HIGH)
SOLENOID
529
WH
WINDSHIELD WASHER-LEFT
761
GY
LIFT KICK OUT SOLENOID SWITCH
530
OR
WINDSHIELD W ASHER-RIGHT
762
YL
BUCKET POSITIONER SOLENOID
531
WH
FIRE WARNING HORN
SWITCH
532
WH
FIRE WARNING LAMP
763
BU
TORQUE CONVERTER SOLENOID
533
RD
HEAT SENSOR/TEST SWITCH
764
PU
SUPPLEMENTAL STEERING CONTROL
534
WH
HEAT SENSOR/TEST SWITCH
SWITCH (MOTOR GRADER)
535
BU
TRAVEL ALARM TIMER PRESS SWITCH
765
OR
APRON SOLENOID (SCRAPER)
536
OR
TRAVEL ALARM TIMER MANUAL
767
WH
ANTISPIN PICKUP POWER
OVERRIDE
768
OR
ANTISPIN PICKUP TRANSMISSION
537
GR
TURN SIGNAL SWITCH TO FLASHER
769
BU
ANTISPIN PICKUP LEFT
538
BR
HAZARD INDICATOR
770
GN
ANTISPIN PICKUP RIGHT
539
BU
TURN SIGNAL INDICATOR
771
PU
ANTISPIN SERVICE BRAKE SWITCH
BASIC/RIGHT
772
BR
ANTISPIN RETARDER SWITCH
540
WH
TURN SIGNAL INDICATOR LEFT
773
GY
ANTISPIN SERVOVALVE
774
YL
ANTISPIN SOLENOID - LEFT
600
BR
DASH BASIC
775
BR
ANTISPIN SOLENOID - RIGHT
601
GY
DASH HIGH
602
WH
DOME
603
PK
ROTARY BEACON
604
OR
STOP
605
YL
TURN LEFT
606
GY
TURN RIGHT
607
PK
FLOOD FRONT
608
GN
FLOOD REAR
609
YL
FLOOD SIDE
610
OR
HEAD LAMP BASIC
611
PU
HEAD LAMP HIGH
612
GY
BACKUP
613
PK
LICENSE PLATE
614
PU
PARK/TAIL/DASH
615
YL
CAB FLOOD/ROPS
616
BU
BUCKET FLOOD
617
BR
TAIL/POSITION LAMP-LEFT (ROADING
PACKAGE)
618
YL
TAIL/POSITION LAMP-RIGHT (ROADING
PACKAGE)
619
GR
HEAD LAMP LOW
622
PU
FLOODLAMP 3 WAY SWITCH JUMPER
623
BU
FLOODLAMP 3 WAY SWITCH JUMPER
624
YL
FLOOD LAMP BOWL
625
BK
COURTESY LAMP
702
OR
TRANSMISSION BRAKE SWITCH
JUMPER
703
BU
TRANSMISSION UP SOLENOID
704
GY
TRANSMISSION DOWN SOLENOID
705
PK
TRANSMISSION LOCKUP CLUTCH SOL
BASIC
706
BR
TRANSMISSION RETARDER SWITCH
707
PU
TRANSMISSION BED RAISE SWITCH
708
YL
TRANSMISSION HOLD SWITCH
B70453X1
709
OR
TRANSMISSION PICKUP POWER
Accessory Circuits
Lighting Circuits
Control Circuits
1985 Caterpillar
All Rights Reserved
Printed in U.S.A.
AB
D
AB
D
AB
D
LOCKUP
SOLENOID
9P0222
SOLENOID
9P0222
DOWNSHIFT
SOLENOID
9P0222
UPSHIFT
BATTERY 1
2GROUND
FRONT GR 1
FRONT GR 2
FRONT GR 3
FRONT GR 4
FRONT GR 5
HOLD SWITCH
D
31
32
33
34
35
8
28
29
30
GND VERIFY
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
16
11
12
13
14
15
708-YL
202-BK
126-PK
202-BK
202-BK
716-BU
711-BR
712-WH
713-OR
714-YL
715-GN
716-BU-18
711-BR-18
712-WH-18
713-OR-18
714-YL-18
715-GN-18
202-BK-18
6
1
2
3
4
5
9
409-OR-18409-OR 7
GND VERIFY
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
NEUTRAL
GROUND
1
3
4
5
8
9
2
10
6
7
DWWWW
HOLD SWITCH
9G2795
37
17
18
19
36
DW
9
37
14 10
EMS PANEL PIN 9
SHIFT LEVER SWITCH
9G8204
TRANSMISSION
10 A
FUSE 3K8782
112-PU-10
24 V SOURCE
MAIN RELAY
3T0376
202-BK 202-BK-18 GROUND
D
10
10
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
A
B
C
E
F
H
G
721-BR-18
722-WH-18
723-OR-18
724-YL-18
725-GN-18
726-BU-18
VV
8
7
6
3
2
1
10
4
5
9
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
GND VERIFY
TRANSMISSION SWITCH
(TRACTOR)
7T3419
GEAR 1
GEAR 2
GEAR 3
GEAR 4
GEAR 5
GND VERIFY
21
22
23
24
25
26
709-OR
710-GN
10 V
XMSN SPEED
6
7
20
27
9
10
UP SOL
DOWN SOL
LKUP SOL
3
4
5
703-BU
704-GY
705-PK
202-BK
37
TRANSMISSION
CONTROL
(TRACTOR)
9W0009
4
5
9202-BK
V
SIGNAL
GROUND
TRANSMISSION
SPEED SENDER
6T2156
D
8
810 9764321
7
6
5
4
3
2
1
R
N
TEST
8
7
6
5
4
3
2
1
R
N
10 98 6543 21
TRANSMISSION SWITCH
SHIFT LEVER SWITCH
D67842
3
4
5
6
1
2
3
4
5
6
1
2
14 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
(WW) 6T4958 HARNESS AS.
10 PIN CONNECTOR
(WW) 6T4958 HARNESS AS.
SHIFT LEVER SWITCH
3 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
TRANSMISSION SPEED SENDER
37 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
TRACTOR TRANSMISSION CONTROL
10 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
(V) 6G9811 HARNESS AS.
10 PIN CONNECTOR
(V) 6G9811 HARNESS AS.
TRACTOR TRANSMISSION SWITCH
2 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
UPSHIFT, DOWNSHIFT, AND LOCKUP SOLENOIDS
14 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
(WW) 6T4958 HARNESS AS.
10 PIN CONNECTOR
(WW) 6T4958 HARNESS AS.
SHIFT LEVER SWITCH
37 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
TRACTOR TRANSMISSION CONTROL
10 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
(V) 6G9811 HARNESS AS.
10 PIN CONNECTOR
(V) 6G9811 HARNESS AS.
TRACTOR TRANSMISSION SWITCH
2 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
UPSHIFT, DOWNSHIFT, AND LOCKUP SOLENOIDS
3 PIN CONNECTOR
(D) 5T1525 HARNESS AS.
TRANSMISSION SPEED SENDER
CAT
CATERPILLAR
631E
631E TRACTOR SCRAPER
COMPONENT IDENTIFICATION
1. Tractor Transmission Control
2. Shift lever Switch.
3. Tractor Transmission Switch.
4. Transmission speed Sender.
5. Tractor Upshift, Downshift and Lockup Solenoids
6. Hold Switch.
-
.
.
IDENT HARNESS AS.
D 5T5458
V 7T3418
W 8W0627
WW 6G9811