Note: The engine speed and/or the machine configuration that is used during this test can affect the results of this test. Refer to Testing and Adjusting, “Engine Performance – Test” for the engine speed that was used for this test. Refer to Testing and Adjusting, “Operational Checks” for the machine configurations that were used for this test.
Note: The relief valve pressure settings must be set to the relief valve pressure specification before performing this operational check. Refer to Testing and Adjusting, “Specifications”.
- Perform the following steps in order to test the operating speed of the boom cylinders.
- Start the engine.
- Place the hydraulic activation control lever in the UNLOCKED position.
- Place the machine on level ground.
- Place the machine controls at the following settings: Engine speed dial “10” and Low idle switch OFF.
- The bucket should be empty.
- Fully retract the bucket cylinder and the stick cylinder.
Illustration 1 g00298498 (A) Extension test
(B) Retraction test
- Position the bucket on the ground. With a stopwatch, measure the time that is required to fully extend the boom cylinders.
- Position the boom cylinders at full extension. With a stopwatch, measure the time that is required for the bucket to come in contact with the ground.
- Refer to the specifications in Table 1 for the operating speed of the boom cylinders.
- Perform the following steps in order to test the operating speed of the stick cylinder.
- Start the engine.
- Place the hydraulic activation control lever in the UNLOCKED position.
- Place the machine on level ground.
- Place the machine controls at the following settings: Engine speed dial “10” and Low idle switch OFF.
- The bucket should be empty.
- Position the upper surface of the boom parallel to the ground.
Illustration 2 g00298558 (A) Extension test
(B) Retraction test
- Fully extend the bucket cylinder.
- Retract the stick cylinder. With a stopwatch, measure the time that is required to fully extend the stick cylinder.
- Extend the stick cylinder. With a stopwatch, measure the time that is required to fully retract the stick cylinder.
- Refer to the specifications in Table 1 for the operating speed of the stick cylinder.
- Perform the following steps in order to test the operating speed of the bucket cylinder.
- Start the engine.
- Place the hydraulic activation control lever in the UNLOCKED position.
- Place the machine on level ground.
- Place the machine controls at the following settings: Engine speed dial “10” and Low idle switch OFF.
- The bucket should be empty.
- Position the upper surface of the boom parallel to the ground.
Illustration 3 g00298598 (A) Extension test
(B) Retraction test
- Position the stick so that the stick is perpendicular to the ground.
- Fully retract the bucket cylinder.
- With a stopwatch, measure the time that is required to fully extend the bucket cylinder.
- Position the bucket cylinder at full extension. With a stopwatch, measure the time that is required to fully retract the bucket cylinder.
- Refer to the specifications in Table 1 for the operating speed of the bucket cylinder.
Cylinder Operating Speed (seconds) | ||||
---|---|---|---|---|
Item | New | Rebuild | Service Limit | |
Boom | Extension | 3.6 ± 0.5 | 4.7 (1) | 5.4 (1) |
Retraction | 2.9 ± 0.5 | 3.8 (1) | 4.4 (1) | |
Stick | Extension | 3.0 ± 0.5 | 3.9 (1) | 4.5 (1) |
Retraction | 2.3 ± 0.5 | 3.0 (1) | 3.5 (1) | |
Bucket | Extension | 4.2 ± 0.5 | 5.5 (1) | 6.3 (1) |
Retraction | 2.8 ± 0.5 | 3.6 (1) | 4.2 (1) |
( 1 ) | Maximum |