5110B ELECTRICAL SYSTEM SCHEMATIC

RENR3368
November 2000
5110B Mass Excavator
Electriclal System
AAA1-UP
©
2000 Caterpillar
All Rights Reserved
Printed in U.S.A.
1
2
T
This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.
This indicates that the component has a wire connected to it that is connected to ground.
105-9344
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Pin
Socket
Fuse
Component
Part Number
Pin or Socket
Number
Receptacle
Plug
Wire, Cable, or Harness
Assembly Identification
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
Single Wire
Ground
Connection
Connector
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
Circuit Breaker
Symbol
Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.
Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.
Harness And Wire Symbols
Electrical Schematic Symbols And Definitions
1
1
2
2
Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.
Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
325-A135 PK-14
AG-C4
111-7898
L-C12
3E-5179
C-C4
130-6795
*
*
*
*
*
Circuit
Number
Identification
Wire
Color
Wire
Gauge
AG-C3
130-6795
Harness identification letter(s) and a
serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.
200-L32 BK-14
325-A135 PK-14
Part Number For
Connector Assembly
Harness identification code
This example indicates
wire 135 in harness "AG".
Connector Location
Connector Number
Schematic
Location
Machine
Location
CONN 1 C-18 26
CONN 2 K-18 39
CONN 3 K-18 39
CONN 4 G-17 39
CONN 5 F-17 39
CONN 6 A-17 16
CONN 7 A-16 16
CONN 8 A-16 16
CONN 9 A-16 16
CONN 10 D-16 10
CONN 11 F-16 39
CONN 12 G-16 39
CONN 13 G-16 39
CONN 14 G-16 39
CONN 15 G-16 39
CONN 16 H-16 39
CONN 17 L-15 27
CONN 18 G-15 39
CONN 19 A-14 31
CONN 20 C-14 31
CONN 21 E-14 15
CONN 22 E-14 15
CONN 23 F-14 7
CONN 24 G-14 7
CONN 25 H-14 47
CONN 26 I-14 47
CONN 27 L-13 33
CONN 28 K-13 48
CONN 29 K-13 48
CONN 30 L-11 33
CONN 31 K-11 44
CONN 32 G-11 44
CONN 33 I-11 34
CONN 34 I-11 31
CONN 35 H-11 B
CONN 36 H-11 40
CONN 37 D-11 51
CONN 38 D-11 51
CONN 39 C-11 28
CONN 40 F-10 28
CONN 41 G-10 28
CONN 42 H-10 28
CONN 43 H-10 28
CONN 44 I-10 28
CONN 45 L-10 33
CONN 46 H-8 28
CONN 47 D-6 B
CONN 48 D-6 B
CONN 49 D-6 B
CONN 50 E-6 B
CONN 51 E-6 B
CONN 52 F-6 45
CONN 53 F-6 D
CONN 54 F-6 D
CONN 55 G-6 D
CONN 56 G-6 D
CONN 57 G-6 D
CONN 58 H-6 D
CONN 59 H-6 C
CONN 60 I-6 C
CONN 61 I-6 C
CONN 62 I-6 C
CONN 63 J-6 C
CONN 64 J-6 C
CONN 65 J-6 C
CONN 66 L-7 45
CONN 67 L-6 45
CONN 68 L-5 45
CONN 69 L-4 45
CONN 70 B-5 18
CONN 71 B-5 18
CONN 72 A-4 23
CONN 73 B-4 19
CONN 74 F-2 D
CONN 75 I-2 C
CONN 76 J-2 C
CONN 77 J-1 20
CONN 78 I-1 20
CONN 79 H-1 D
CONN 80 E-1 B
CONN 81 B-6 18
CONN 82 B-6 18
CONN 83
I-15 39
The connectors shown in this chart are for harness to harness connectors. Connectors that
join a harness to a component are generally located at or near the component. See the
Component Location Chart.
Component Location
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
A/C Photo Cell H-1 D Resistor - Dimming H-3
D
Alarm - Action H-2 D Resistor - Front Cranking Motor I-15
39
Alarm - Travel F-16
8
Resistor - Rear Cranking Motor K-15
39
Alternator L-17
39
Sensor - Atmospheric Press G-18
39
Battery - Front 1 E-17
29
Sensor - Autolube Press J-11
44
Battery - Front 2 E-17
29
Sensor - Backup Engine Speed H-18
39
Battery - Rear 1 F-17
29
Sensor - Coolant Temp F-18
39
Battery - Rear 2 F-17
29
Sensor - Engine Oil Press G-18
39
Block - BT JCT E-17
30
Sensor - Engine Oil Temp G-18
39
Block - Fuse J-5
C
Sensor - Front (RH) Turbo Inlet Press J-15
39
Block - JCT Block E-17
7
Sensor - Fuel Level L-9
50
Block - Juction 1 H-8
30
Sensor - Fuel Temp G-18
39
Block - Juction 2 H-8
30
Sensor - HYD Oil Temp C-15
10
Block - Terminal E-3
3
Sensor - Inlet Air Temp J-15
39
Breaker - Main H-8
28
Sensor - Powershift Press B-16
16
Breaker - Engine Control I-7
28
Sensor - Primary Engine Speed H-18
39
Breaker - Main I-7
28
Sensor - Rail Press G-18
39
Caterpillar Monitoring System G-3
D
Sensor - Rear (LH) Turbo Inlet Press J-15
39
Clutch - AC Compressor L-18
39
Sensor - Rockford Fan Speed J-15
39
Control - Engine H-18
39
Sensor - Travel Pressure B-10
17
Control - Wiper F-4
D
Sensor - Turbo Outlet Press F-18
39
Control Panel - HVAC H-3
C
Solenoid -Auto Shift Travel C-9
18
Converter - D/C 24V to 12V G-1 D Solenoid - Autolube 1 I-12
44
Gauge - Quad F-4
D
Solenoid - Autolube 2 I-12
44
Ground - Cab Riser Ground Boss I-1 5 Solenoid - Dual Press Relief C-9
18
Ground - Cab Shell 1 F-1 24 Solenoid - Fuel Injector 1 H-16
39
Ground - Cab Shell 2 F-1 25 Solenoid - Fuel Injector 10 F-16
39
Ground - Chassis 3 D-17
9
Solenoid - Fuel Injector 11 F-16
39
Ground - E Bay Boss D-8
28
Solenoid - Fuel Injector 12 F-16
39
Ground - Engine H-17
39
Solenoid - Fuel Injector 2 H-16
39
Ground - Engine Block L-17
39
Solenoid - Fuel Injector 3 H-16
39
Ground - Front SWG FR Boss B-11
18
Solenoid - Fuel Injector 4 G-16
39
Ground - LH Frame Boss 1 D-13
43
Solenoid - Fuel Injector 5 G-16
39
Ground - LH Frame Boss 2 D-12
44
Solenoid - Fuel Injector 6 G-16
39
Ground - Lwr Cab Sh Boss G-2 D Solenoid - Fuel Injector 7 G-16
39
Ground - Rear Swing Frame Boss G-15
42
Solenoid - Fuel Injector 8 G-16
39
Ground - RH Frame Boss B-15
39
Solenoid - Fuel Injector 9 G-16
39
Ground - Strap D-7
28
Solenoid - HYD Demand Fan Bypass B-16
16
Ground - Up Cab Sh Boss E-3
1
Solenoid - HYD Oil Cooler Blocker B-4
49
Group - Basic A/C H-4
A
Solenoid - Lower Control Valve Warmup C-10
17
Horn 1 K-1 4 Solenoid - Pilot HYD Lock J-1 6
Horn 2 K-1 4 Solenoid - Powershift B-16
16
Joystick - RH Assy I-2 B Solenoid - Inj. Act. Pres. CNTRL VLV F-16 39
Joystick - LH Assy D-1 C Solenoid - Start Aid L-14
11
Lamp - Base Action H-2
D
Solenoid - Swing Brake C-8
18
Lamp - Dome F-2
A
Solenoid - Travel Brake Engage C-9
18
Lamp - Eng Pump Enclosure 1 C-16
13
Solenoid - Upper Control Valve Warmup C-10
17
Lamp - Eng Pump Enclosure 2 C-16
14
Solenoid- RKFD Fan Prop K-15
39
Lamp - Eng Pump Enclosure 3 C-16
15
Speaker - LH F-4
A
Lamp - RH Rear Flood A-18
26
Speaker - RH F-4
A
Lamp - Flood Boom 1 C-4
21
Suppessor - Arc J-1 4
Lamp - Flood Boom 2 C-4
21
Suppressor - ARC Suppressor L-18
39
Lamp - Flood Boom 3 B-4
22
Switch - AC Press K-18
39
Lamp - Flood Boom 4 B-4
22
Switch - AESC Enable C-3
B
Lamp - Flood LH Cab F-1 24 Switch - Cab Ladder Lamp C-4
B
Lamp - Flood LH Track K-1 20 Switch - Case Drain Filter B-14
41
Lamp - Flood RH Cab F-1 25 Switch - Clear C-5
B
Lamp - LH Cab Riser I-1 37 Switch - Coolant Flow F-18
39
Lamp - LH Ladder L-13
33
Switch - Coolant Level L-14
12
Lamp - Lube Fill Indicator L-1 43 Switch - Eng Comp Shut L-14
11
Lamp - RH Cab Riser I-1 36 Switch - Eng/Pump Enclose Lamp 1 L-14
40
Lamp - RH Front Flood 1 A-4
23
Switch - Engine Oil Level I-16
39
Lamp - RH Front Flood 2 A-4
23
Switch - Engine/Pump Enclosure Lamp 2 B-16
41
Lamp - RH Front Flood 3 A-4
23
Switch - Filter Swing A-16
41
Lamp - RH Ladder A-14
32
Switch - Fine Swing C-4
B
Lamp - RH Side Flood A-14
35
Switch - Grease Reel B-4
19
Lamp - RH Track A-4
19
Switch - Ground Level Ladder L-11
33
Lamp- LH Rear Flood L-18
27
Switch - Ground Level Shutdown L-11
33
Lamp- LH Side Flood J-11
34
Switch - Heavy Lift C-4
B
Lighter - Cigar G-1 D Switch - Horn I-2
C
Module - Machine Control D-9
28
Switch - Hydraulic Oil Level C-14
38
Motor - Front Cranking I-15
39
Switch - Implement Filter (Front) A-16
41
Motor - Lower Wiper J-1 4 Switch - Implement Filter (Rear) A-16
41
Motor - Rear Cranking K-15
39
Switch - Implement Press B-10
17
Motor - Upper Wiper E-1 2 Switch - Key C-2 B
Panel - Switch D-1 B Switch - LH Ladder Position L-10
33
Port - Power H-2 D Switch - Lube Fill Ind L-1 43
Pump - Lower Washer K-1 5 Switch - Lube Fill Limit H-11
31
Pump - Prelube F-16 39 Switch - Manual Lube C-3
B
Pump - Upper Washer K-1 5 Switch - Master Disconnect D-17
9
Radio J-2
C
Switch - Neutral Start H-3
C
Receptacle - Aux Start D-16
28
Switch - Oil LVL E-11
31
Relay - Atch Chassis Lube Autolube J-8
28
Switch - One Touch Low Idle D-1 B
Relay - Control Valve Warmup J-7
28
Switch - Operator Mode Rocker H-2 D
Relay - Floodlamp (Boom) K-8
28
Switch - PLT. Press C-8 18
Relay - Floodlamp (Front) K-8
28
Switch - Return Filter B-14
41
Relay - Floodlamp 2 (Side/Rear) K-7
28
Switch - AC Press K-18
39
Relay - Front Cranking Motor I-8
28
Switch - Service C-5
B
Relay - Horn J-8
28
Switch - Start Aid C-3
B
Relay - Main I-7
28
Switch - Swing Brake Press C-9
18
Relay - Prelube I-7
7
Switch - Throttle Position D-2 B
Relay - Prelube Pump F-16 28 Switch - Travel Alarm Cancel D-2 B
Relay - Rear Cranking Motor I-8
28
Switch - Travel Brake Press C-9
18
Relay - Start Aid J-7
28
Switch - Travel Press C-10
17
Relay - Starter K-7
28
Switch - Two Speed Travel C-3
B
Relay - Washer J-7
28
Timer - Cycle I-11
31
Relay - Wiper J-8
28
Machine locations are repeated for components located close together.
A = Located inside of cab. C = Located inside of left console.
B = Located inside of right console.
D = Located in dash.
Related Electrical Service Manuals
Form Number
Alternator: 9X-7803 (30SI)
SENR7508
Caterpillar Monitor System: 1736701
SENR6717
Electric Starting Motor: (Front) 6V-0885
SENR3860
(Rear) 6V-0890
SENR3860
3412E Engine Troubleshooting SENR1053
Title
CID Component
096 Fuel Level Sensor
248 CAT Data Link
263 8 Volt Sensor Power Supply
271 Action Alarm
324 Action Lamp Hydraulic Oil Temperature Sensor
819 Display Data Link
821 9 Volt Display Power Supply
148 Autoshift Travel Pressure Sensor
248 Cat Data Link
292 Hydraulic Cooling Fan Solenoid
295 Machine Control
372 Bottom Dump Open Solenoid
373 Bottom Dump Close Solenoid
374 Swing Brake Solenoid
376 Travel Alarm
377 Travel Brake Solenoid
379 Autolube Pressure Sensor
444 Starter Relay
463 Dual Pressure Relief Solenoid
490 Neutral Start Switch
558 Autolube Relay
598 Travel Speed Solenoid
650 Configuration Harness Code
732 Fine Swing Solenoid
733 Hydraulic Cooler Shutoff Solenoid
735 Heavy Lift Solenoid
736 AESC Signal
882 Pilot Cutout
1434 Manual Grease Reel Switch
1526 Swing Brake Pilot Pressure Switch
1527 Travel Brake Pilot Pressure Switch
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Component identifiers (CID¹) and Module Identifier (MID²)
Machine Electronic Control (MID No.39)
Caterpillar Monitoring System (MID No.30)
Wire Description
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
Power Circuits
Accessory Circuits (Continued)
101 RD B+ jct blk 538 OR Basic A/C group (6 pin - cav 6)
103 RD Fuse (dome lamp) 539 BU Bucket open switch (1)
105 RD Fuse (key switch) 540 WH Bucket close switch (1)
109 RD Alternator 548 PK Basic A/C group (4 pin - cav 3)
111 YL Fuse (switch panel) 549 BR Basic A/C group (4 pin - cav 1)
112 PU Main relay (87) 550 GY Basic A/C group (4 pin - cav 2)
113 OR Fuse (monitoring) 559 YL Machine control module (J1-17)
114 RD Fuse (horn) 586 OR Lights/wiper switch panel (1)
115 PK Fuse (side/rear floods) 590 GY Lights/wiper switch panel (8)
116 BR Fuse (machine controls) 592 BU Voltage converter (5)
117 RD Fuse (ladder lamps) 597 OR Pre-lube relay (87)
118 GY Fuse (wipers)
119 PK Fuse (washers) 607 PK Front floodlamp relay (87)
120 YL Fuse (control valve warmup) 608 GN Side/rear floodlamp relay (87)
124 GN Fuse (HVAC) 616 BU Boom floodlamp relay (87)
125 OR Fuse (overload buzzer) 616 BU Boom floodlamp relay (87)
129 RD Fuse (cigar lighter) 622 BU Cab ladder lamp switch (C)
142 BU Fuse (chassis lube) 623 PU Cab ladder lamp switch (A)
144 GN Fuse (converter switched) 625 BR Lights/wiper switch panel (2)
149 PU Fuse (boom floods) 641 OR Ground level ladder lamp switch (2)
150 RD Engine control breaker 646 OR Lights/wiper switch panel (7)
156 YL Fuse (front floods) 657 YL Engine/pump enclosure lamp switch #2 (B)
177 RD Main breaker 663 GY Dimming resistor (2)
179 RD Fuse (converter unswitched) 688 PU Engine/pump enclosure lamp switch #1 (A)
188 RD Fuse (service lamps) 689 BU Engine/pump enclosure lamp switch #1 (C)
200 BK Basic A/C group (4 pin - cav 4) 700 OR Engine control module (J1-35)
200 BK Cab riser ground boss 700 BU Engine control module (J2-19)
200 BK Cab riser ground boss 701 GY Engine control module (J2-16)
200 BK Cab riser ground boss 701 BR Engine control module (J2-4)
200 BK E-bay ground boss 701 BU Ground level shutdown switch (C)
200 BK Engine compartment ground boss 702 PU Engine control module (J2-40)
200 BK Engine compartment ground boss 702 GN Engine control module (J2-24)
200 BK Front swing frame ground boss 703 BR Engine control module (J2-26)
200 BK Front swing frame ground boss 703 WH Travel alarm cancel switch (3)
200 BK LH frame ground boss 703 GY Engine control module (J2-25)
200 BK LH frame ground boss 704 GN Engine control module (J2-34)
200 BK LH frame ground boss 704 OR Engine control module (J2-1)
200 BK RH frame ground boss 705 BU Engine control module (J2-32)
200 BK RH frame ground boss 705 PK Engine control module (J1-21)
200 BK RH frame ground boss 706 GY Engine control module (J2-28)
200 BK Upper cab shell ground boss 706 OR AESC enable switch (1)
200 BK Lower cab shell ground boss 706 PU Engine control module (J1-27)
200 BK Lower cab shell ground boss 707 PU Engine control module (J2-38)
200 BK Lower cab shell ground boss 707 WH Engine control module (J1-22)
201 BK Lower cab shell ground boss 708 BR Engine control module (J2-22)
203 BK Master disconnect switch (B-) 708 PK EMS-II module (25)
207 BK Front cranking motor (G) 708 YL Engine control (J1-28)
210 BK Voltage converter (6) 709 OR Machine control module (J2-12)
229 BK Engine compartment ground boss 709 OR Engine control module (J2-37)
229 BK Engine ground boss 709 BU Engine control module (J1-34)
234 BK Engine control module (J1-15) 710 GY Engine control module (J2-18)
270 BK EMS-II module (31) 710 BR Engine control module (J1-40)
271 BK EMS-II module (3) 711 PU Engine control module (J2-31)
272 BK EMS-II module (12) 711 GN Engine control module (J1-10)
272 BK E-bay ground boss 712 BR Engine control module (J2-12)
273 BK EMS-II module (22) 712 GY Engine control module (J1-16)
274 BK EMS-II module (16) 713 OR Engine control module (J2-14)
275 BK EMS-II module (6) 714 PK Engine control module (J2-2)
276 BK Machine code plug (1) 715 PU Engine control module (J1-2)
277 BK Machine code plug (2) 716 WH Engine control module (J1-8)
278 BK Machine code plug (3) 717 YL Engine control module (J1-14)
279 BK Machine code plug (4) 718 BU Engine control module (J1-20)
280 BK Machine code plug (5) 719 BR Engine control module (J1-24)
290 BK Service switch (1) 720 GN Start aid switch (1)
291 BK Clear switch (1) 721 GY Engine control module (J1-19)
722 OR Engine control module (J1-13)
301 BU Front cranking motor (S) 723 PK Engine control module (J1-18)
302 OR Front cranking motor resistor (2) 723 YL Machine control module (J1-18)
304 WH Front cranking relay (87) 724 PU Engine control module (J1-12)
306 GN Starter relay (87) 724 BR Heavy lift switch (C)
307 OR Key switch (S) 725 WH Engine control module (J1-17)
308 YL Key switch (R) 725 GN Machine control module (J2-8)
312 PK Rear cranking motor (S) 726 YL Engine control module (J2-5)
313 GY Rear cranking motor resistor (2) 727 BU Engine control module (J2-11)
314 PU Rear cranking relay (87) 728 BR Engine control module (J2-17)
315 GN Fuse (start aid) 729 GN Engine control module (J2-21)
317 YL Start aid relay (87) 730 GY Engine control module (J2-27)
320 OR Horn switch (1) 731 OR Engine control module (J2-33)
321 BR Machine control module (J2-37) 732 PK Secondary speed sensor (C)
322 GY Horn relay (87) 735 PU Operator mode switch (1)
330 YL Machine control module (J1-8) 737 YL Engine control module (J2-3)
746 PK Engine control module (J2-23)
403 GN Alternator (R) 747 GY Engine control module (J2-20)
410 WH EMS-II module (4) 751 YL Engine control module (J2-15)
411 PK EMS-II module (13) 761 BU Control valve warmup relay (87)
411 OR Machine control module (J1-4) 764 BR Machine control module (J1-15)
412 BU Engine control module (J1-26) 768 BU Pre-lube pump relay (87)
413 YL EMS-II module (35) 784 YL Machine control module (J1-12)
414 BU EMS-II module (15) 786 BR Machine control module (J2-13)
423 PK Implement filter switch #2 (1) 787 PK Machine control module (J2-19)
425 YL Implement pressure switch (1) 788 BU Ladder position switch (3)
426 WH Machine control module (J1-13) 789 PU Machine control module (J1-7)
436 BR Swing oil level switch (1) 790 PK Machine control module (J2-3)
442 GY Hydraulic oil temp sensor (C) 793 BU Engine control module (J1-1)
447 PK Fuel level sensor (4) 794 YL Engine control module (J1-7)
452 WH Coolant level switch (C) 795 YL Engine control module (J1-31)
453 WH Case drain filter switch (1) 796 GN Engine control module (J1-37)
454 GN Return filter switch (1) 797 WH Engine control module (J2-35)
457 BR Lube fill indicator switch (3) 798 PK Engine control module (J2-29)
458 PK EMS-II module (34) 799 BR Engine control module (J2-7)
468 BU Engine oil level switch (1) 801 PK Autolube relay (87)
472 OR Machine control module (J2-11) 836 GN Travel pressure sensor (C)
473 GY Machine control module (J2-18) 892 BR Engine control module (J1-3)
476 PU Machine control module (J2-5) 893 GN Engine control module (J1-9)
477 PU Machine control module (J2-10) 915 GN Fine swing switch (3)
477 OR Swing filter switch (1) 915 PU Machine control module (J2-2)
478 GN Overload warning buzzer (-) 916 GY Grease reel switch (A)
479 GN Machine control module (J1-14) 917 BU Grease reel switch (C)
479 YL Overload pressure switch (2) 919 YL Manual lube switch (3)
496 WH Hydraulic oil level switch (1) 939 PK Machine control module (J1-16)
497 BU EMS-II module (24) 953 GY Travel speed switch (3)
499 GY Implement filter switch #1 (1) 962 OR Machine control module (J1-11)
962 GN Machine control module (J1-10)
501 GN Wiper relay (87) 967 GY Machine control module (J2-7)
506 PU Washer relay (87) 985 BR Lube fill level switch (N/O)
508 PU Entertainment radio (2) 991 WH Neutral start switch (B)
509 WH Entertainment radio (1) 992 PU Neutral start switch (A)
511 BR Entertainment radio (8) 993 BR Engine control module (J1-30)
512 GN Entertainment radio (7) 993 BR Travel pressure sensor (B)
513 PK Voltage converter (4) 994 GY Engine control module (J2-8)
513 OR A/C pressure switch (1) 995 BU Engine control module (J2-9)
519 PK Basic A/C group (6 pin - cav 4) 995 YL Machine control module (J2-1)
530 BR Lights/wiper switch panel (3) 996 GN Engine control module (J1-32)
531 WH Wiper control module (3) 997 OR Engine control module (J1-36)
532 GN Autolube pressure sensor (C) 998 BR Engine control module (J1-29)
535 BU Wiper control module (8) 999 WH Primary speed sensor (C)
537 GN Basic A/C group (6 pin - cav 5)
Lighting Circuits
Control Circuits
Accessory Circuits
Monitoring Cicuits
Basic Machine Circuits
Ground Circuits
Failure Mode Identifiers (FMI)¹
FMI No.
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
Component Identifiers (CID¹)
Module Identifier (MID²)
Caterpillar Monitoring System
(MID No. 030)
CID Component
096 Fuel Level Sensor
177 Torque Converter Oil Temperature Sensor
248 CAT Data Link
263 8 Volt Sensor Power Supply
271 Action Alarm
324 Action Lamp Hydraulic Oil Temperature Sensor
601 Brake Air Pressure Sensor
830 Brake Oil Temperature Oil Sensor
819 Display Data Link
821 9 Volt Display Power Supply
Machine Electronic Control
(MID No. 039)
CID Component
148 Autoshift Travel Pressure Sensor
248 Cat Data Link
292 Hydraulic Cooling Fan Solenoid
295 Machine Control
372 Bottom Dump Open Solenoid
373 Bottom Dump Close Solenoid
374 Swing Brake Solenoid
376 Travel Alarm
377 Travel Brake Solenoid
379 Autolube Pressure Sensor
444 Starter Relay
463 Dual Pressure Relief Solenoid
490 Neutral Start Switch
558 Autolube Relay
598 Travel Speed Solenoid
650 Configuration Harness Code
732 Fine Swing Solenoid
733 Hydraulic Cooler Shutoff Solenoid
735 Heavy Lift Solenoid
736 AESC Signal
882 Pilot Cutout
1434 Manual Grease Reel Switch
1526 Swing Brake Pilot Pressure Switch
1527 Travel Brake Pilot Pressure Switch
¹ The CID is a diagnostic code that indicates which component is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
Resistor, Sender and Solenoid Specifications
Part No. Component Description Resistance (Ohms)¹
3E-6333 Solenoid:
Start Aid 6
3E-7842 Resistor:
Rear Cranking Motor 15
3E-7842 Resistor:
Front Cranking Motor: 15
107-0677 Solenoid:
Inj. Act. Pres. CNTRL VLV 10.1 ± 3
116-3526 Solenoid:
Fine Swing 16
116-6203 Resistor:
Dimming 20
121-1491 Solenoid:
Swing Brake
Pilot HYD Lock
32.0 ± 3.2
122-4973 Solenoid:
Powershift 7.75 ± 1
136-9412 Solenoid:
HYD Demand Fan 3
147-0392 Solenoid:
Clutch - AC Compressor 12.5
147-1223 Solenoid:
Upper Control Valve Warmup
Lower Control Valve Warmup
32.6 ± 1.6
152-8345 Solenoid:
Auto Shift Travel
Travel Brake Engage
Dual Press Relief
32.6 ± 1.6
152-8385 Solenoid:
HYD Oil Cooler Blocker 32.6 ± 1.6
162-0482 Solenoid:
Fuel Injector 1 thru 12 2.1 ± 0.2
¹ At room temperature unless otherwise noted.
Off Machine Switch Specification
Part No. Function Actuate Deactuate
Contact Position
3E-7807
Travel Brake Press
Swing Brake Press
1100 kPa
(159.54 psi)
860 ± 170 kPa
(124.73 ± 24.66 psi)
Normally Closed
114-5333 A/C HI / LO Press Switch
275 to 1750 kPa¹
(39.9 to 253.8 psi)
-
-
Normally Open²
144-5661
Return Filter
Case Drain Filter
137.9 ± 13.8 kPa
(20.00 ± 2.00 psi)
82.7 kPa
(11.99 psi)
Normally Closed
171-8708 Coolant Flow
362 ± 29 mN
(1.30 ± 0.10 ozf)
303 mN
(1.03 ozf)
Normally Open
172-7083 Swing Brake
400 kPa
(58.02 psi)
338 ± 27 kPa
(49.02 ± 3.91 psi)
Normally Closed
197-7370 Travel Press
469 kPa
(68.02 psi)
338.0 ± 41.3 kPa
(49.02 ± 5.99 psi)
Normally Closed
197-7371 Implement Press
620.5 kPa
(89.99 psi)
448.2 ± 48.3 kPa
( 65.00 ±7.00 psi)
Normally Closed
¹ A hysteresis band exists: with increasing pressure the closed condition can be maintained up to2800 kpa (406 psi), with decreasing pressure the closed
condition can be maintained down to 170 kpa (25 psi).
² Contact position at the contacts of the connector.
Service Mode Number
Operator Mode Sequence 0
Harness Code 1
Service 2
Autolube Interval Adjustment 3
Autolube Duration Adjustment 4
Switch Status Display 5
Travel Timer 6
Tattletale 7
Attachment Code 8
Operator Mode Number
Service Meter 1
Tachometer 2
Engine Coolant Temperature 3
Hydraulic Oil Temperature 4
Engine Oil Pressure 5
Fuel Level 6
Engine Oil Temperature 7
Air Filter Restriction 8
Inlet Air Temperature 9
Charging System 10
Throttle Postion 1
Autolube Pressure 12
Power Shift Pressure 13
Injector Actuation Pressure 14
Diagnostic Scrolling 15
Monitoring System Service Modes
Monitoring System Operator Modes
A
3
4
5
6
8 910
11
12
14
15
13
16
B
C
D
12
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
35
33
34
36
38
7
39
40
41
42
43
44
45
46
47
48
A
10
11
12
14
15
13
16
B
C
D
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
35
33
34
36
38
39
40
41
42
43
44
45
46
47
48
51
49
50
3
4
5
6
8
9
1
2
7
49
50
51
Machine Harness Connector and Component Locations
188-J56 RD-16 188-J186 RD-16
188-J111 RD-18
3E3379
A549-L48
A548-L47
E786-M44
E787-M43
C995-M42
J967-M41
442-M39
G725-M38
H836-M37
321-M36
C532-M35
M915-M118
E790-M130
709-M129
F721-M139
A472-M144
A473-M143
C476-M142
C477-M141
R993-M145
8N1513
WH-18
BK-16
BK-16
WH-16
WH-16
PU-16
161718 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
161718 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
F
E
D
C
B
A
J
K
L
G
I
H
F
E
D
C
B
A
J
K
L
G
I
H
308-N2 YL-16
308-N2 YL-16
308-N2 YL-16
308-N2 YL-16
308-N2 YL-16
307-N3 OR-16
307-N3 OR-16
307-N3 OR-16
307-N3 OR-16
307-N3 OR-16
105-N4 RD-16
105-N4 RD-16
105-N4 RD-16
105-N4 RD-16
105-N4 RD-16
E703-N5 WH-18
E703-N5 WH-18
E703-N5 WH-18
E953-N6 GY-18
E953-N6 GY-18
E953-N6 GY-18
K915-N7 GN-18
K915-N7 GN-18
K915-N7 GN-18
G724-N8 BR-18
G724-N8 BR-18
G724-N8 BR-18
992-L3 PU-18
992-L3 PU-18
992-L3 PU-18
991-L2 WH-18
991-L2 WH-18
991-L2 WH-18
CBL-WW1 RD-000
CBL-AA1 RD-000
CBL-RR1 RD-000
CBL-LL1 RD-000
CBL-PP1 BK-000
CBL-GG1 BK-000
CBL-KK1 RD-00
CBL-HH1 BK-000
BK-00CBL-KK2
CBL-JJ1 BK-000
CBL-FF1 BK-000
CBL-CC1 RD-000
301-E38 BU-18
CBL-MM1 RD-000
CBL-EE1 BK-000
312-E48 PK-18
E788-M1 BU-18
E788-M1 BU-18
E788-M1 BU-18
E788-M1 BU-18
991-M3 WH-18
991-M3 WH-18
991-M3 WH-18
991-M3 WH-18
992-M4 PU-18
992-M4 PU-18
992-M4 PU-18
992-M4 PU-18
892-M5 BR-16
892-M5 BR-16
892-M5 BR-16
892-M5 BR-16
893-M6 GN-16
893-M6 GN-16
893-M6 GN-16
893-M6 GN-16
E953-M14 GY-18
E953-M14 GY-18
E953-M14 GY-18
E953-M14 GY-18
E703-M15 WH-18
E703-M15 WH-18
E703-M15 WH-18
E703-M15 WH-18
H784-M19 YL-18
H784-M19 YL-18
H784-M19 YL-18
H784-M19 YL-18
K962-M20 GN-18
K962-M20 GN-18
K962-M20 GN-18
K962-M20 GN-18
K915-M21 GN-18
K915-M21 GN-18
K915-M21 GN-18
K915-M21 GN-18
G723-M22 YL-18
G723-M22 YL-18
G723-M22 YL-18
G723-M22 YL-18
G724-M23 BR-18
G724-M23 BR-18
G724-M23 BR-18
G724-M23 BR-18
C479-M25 GN-18
C479-M25 GN-18
C479-M25 GN-18
C479-M25 GN-18
G425-M26 YL-18
G425-M26 YL-18
G425-M26 YL-18
G425-M26 YL-18
G426-M27 WH-18
G426-M27 WH-18
G426-M27 WH-18
G426-M27 WH-18
A540-M28 WH-18
A540-M28 WH-18
A540-M28 WH-18
A540-M28 WH-18
A539-M29 BU-18
A539-M29 BU-18
A539-M29 BU-18
A539-M29 BU-18
306-M47 GN-16
306-M47 GN-16
120-M48 YL-16
120-M48 YL-16
120-M48 YL-16
120-M48 YL-16
120-M48 YL-16
120-M48 YL-16
E761-M49 BU-16
E761-M49 BU-16
E761-M49 BU-16
E761-M49 BU-16
E761-M49 BU-16
E761-M49 BU-16
317-M52 YL-16
317-M52 YL-16
317-M88 YL-18
317-M88 YL-18
317-M88 YL-18
317-M87 YL-16
317-M87 YL-16
317-M87 YL-16
317-M87 YL-16
317-M87 YL-16
308-M53 YL-16
308-M53 YL-16
308-M85 YL-18
308-M85 YL-18
308-M85 YL-18
308-M84 YL-16
308-M84 YL-16
308-M84 YL-16
308-M84 YL-16
308-M84 YL-16
101-M61 RD-10
112-M54 PU-4
112-M54 PU-4
112-M54 PU-4
112-M54 PU-4
112-M54 PU-4
112-M54 PU-4
112-M55 PU-18
112-M55 PU-18
112-M55 PU-18
112-M55 PU-18
101-M60 RD-18
101-M60 RD-18
101-M60 RD-18
101-M60 RD-18
109-M57 RD-18
109-M57 RD-18
109-M57 RD-18
109-M57 RD-18
150-M65 RD-14
150-M65 RD-14
150-M65 RD-14
150-M65 RD-14
150-M65 RD-14
150-M65 RD-14
150-M66 RD-14
150-M66 RD-14
150-M66 RD-14
150-M66 RD-14
150-M66 RD-14
150-M66 RD-14
306-M86 GN-16
306-M86 GN-16
306-M86 GN-16
314-M79 PU-18
314-M79 PU-18
314-M79 PU-18
314-M79 PU-18
304-M75 WH-18
304-M75 WH-18
304-M75 WH-18
304-M75 WH-18
109-M82 RD-8
109-M78 RD-8
304-M76 WH-8
304-M76 WH-8
304-M76 WH-8
304-M76 WH-8
304-M76 WH-8
304-M76 WH-8
314-M80 PU-8
314-M80 PU-8
314-M80 PU-8
314-M80 PU-8
314-M80 PU-8
314-M80 PU-8
276-M30 BK-18
276-M30 BK-18
276-M30 BK-18
276-M30 BK-18
277-M31 BK-18
277-M31 BK-18
277-M31 BK-18
277-M31 BK-18
278-M32 BK-18
278-M32 BK-18
278-M32 BK-18
278-M32 BK-18
279-M33 BK-18
279-M33 BK-18
279-M33 BK-18
279-M33 BK-18
280-M34 BK-18
280-M34 BK-18
280-M34 BK-18
280-M34 BK-18
322-M74 GY-16
322-M74 GY-16
322-M74 GY-16
322-M74 GY-16
322-M74 GY-16
322-M74 GY-16
320-M73 OR-18
320-M73 OR-18
320-M73 OR-18
320-M73 OR-18
320-M73 OR-18
320-M73 OR-18
BR-18
E786-M44 BR-18
E786-M44 BR-18
E786-M44 BR-18
E786-M44 BR-18
E786-M44 BR-18
E787-M43 PK-18
E787-M43 PK-18
E787-M43 PK-18
E787-M43 PK-18
E787-M43 PK-18
PK-18
YL-18
C995-M42 YL-18
C995-M42 YL-18
C995-M42 YL-18
C995-M42 YL-18
C995-M42 YL-18
GY-18
J967-M41 GY-18
J967-M41 GY-18
J967-M41 GY-18
J967-M41 GY-18
J967-M41 GY-18
GY-18
442-M39 GY-18
442-M39 GY-18
442-M39 GY-18
442-M39 GY-18
442-M39 GY-18
GN-18
G725-M38 GN-18
G725-M38 GN-18
G725-M38 GN-18
G725-M38 GN-18
G725-M38 GN-18
GN-18
H836-M37 GN-18
H836-M37 GN-18
H836-M37 GN-18
H836-M37 GN-18
H836-M37 GN-18
BR-18
321-M36 BR-18
321-M36 BR-18
321-M36 BR-18
321-M36 BR-18
321-M36 BR-18
F710-M51 BR-18
F710-M51 BR-18
F710-M51 BR-18
F710-M51 BR-18
F710-M51 BR-18
F710-M51 BR-18
315-M50 GN-16
315-M50 GN-16
315-M50 GN-16
315-M50 GN-16
315-M50 GN-16
315-M50 GN-16
142-M69 BU-18
142-M69 BU-18
142-M69 BU-18
142-M69 BU-18
142-M69 BU-18
142-M69 BU-18
801-M70 PK-18
801-M70 PK-18
801-M70 PK-18
801-M70 PK-18
801-M70 PK-18
801-M70 PK-18
GN-18
C532-M35 GN-18
C532-M35 GN-18
C532-M35 GN-18
C532-M35 GN-18
C532-M35 GN-18
L919-M16 YL-18
L919-M16 YL-18
L919-M16 YL-18
L919-M16 YL-18
T916-M18 GY-18
T916-M18 GY-18
T916-M18 GY-18
T916-M18 GY-18
L917-M13 BU-18
L917-M13 BU-18
L917-M13 BU-18
L917-M13 BU-18
307-M17 OR-16
307-M17 OR-16
307-M17 OR-16
307-M17 OR-16
149-M96 PU-18
149-M96 PU-18
149-M95 PU-14
149-M95 PU-14
156-M98 YL-18
156-M98 YL-18
156-M97 YL-14
156-M97 YL-14
149-M99 PU-14
149-M99 PU-14
149-M99 PU-14
149-M99 PU-14
149-M99 PU-14
156-M100 YL-14
156-M100 YL-14
156-M100 YL-14
156-M100 YL-14
156-M100 YL-14
607-M104 PK-14
607-M104 PK-14
607-M104 PK-14
607-M104 PK-14
607-M104 PK-14
607-M104 PK-14
646-M103 OR-18
646-M103 OR-18
A625-M101 BR-18
A625-M101 BR-18
A625-M101 BR-18
A625-M101 BR-18
A625-M101 BR-18
A625-M101 BR-18
616-M102 BU-14
616-M102 BU-14
616-M102 BU-14
616-M102 BU-14
616-M102 BU-14
616-M102 BU-14
115-M105 PK-14
115-M105 PK-14
115-M106 PK-18
115-M106 PK-18
646-M109 OR-18
646-M109 OR-18
646-M109 OR-18
646-M109 OR-18
646-M109 OR-18
608-M108 GN-14
608-M108 GN-14
608-M108 GN-14
608-M108 GN-14
608-M108 GN-14
608-M108 GN-14
115-M110 PK-14
115-M110 PK-14
115-M110 PK-14
115-M110 PK-14
115-M110 PK-14
109-M127 RD-4
109-M127 RD-4
109-M127 RD-4
109-M127 RD-4
892-AE37 BR-16
892-AE37 BR-16
892-AE37 BR-16
893-AE36 GN-16
893-AE36 GN-16
893-AE36 GN-16
F710-AE39 BR-16
F710-AE39 BR-16
F710-AE39 BR-16
F707-AE19 WH-16
F707-AE19 WH-16
F707-AE19 WH-16
F720-AE40 GN-16
F720-AE40 GN-16
F720-AE40 GN-16
616-AL3 BU-14
616-AL4 BU-14
616-AL2 BU-14
607-AL1 PK-14
616-C1 BU-14
616-C2 BU-14
616-C4 BU-14
616-C5 BU-14
616-C3 BU-14
646-N38 OR-18
646-N38 OR-18
646-N38 OR-18
646-N38 OR-18
646-N38 OR-18
A625-N39 BR-18
A625-N39 BR-18
A625-N39 BR-18
A625-N39 BR-18
A625-N39 BR-18
111-N36 YL-18
111-N36 YL-18
111-N36 YL-18
111-N36 YL-18
111-N36 YL-18
109-M45 RD-16
109-M78 RD-8
109-M82 RD-8
109-M45 RD-16
177-BBB1 RD-4
306-M77 GN-16
306-M77 GN-16
306-M77 GN-16
306-M81 GN-16
306-M81 GN-16
306-M81 GN-16
646-M107 OR-18
646-M107 OR-18
646-M107 OR-18
203-M92 BK-18
203-M92 BK-18
203-M92 BK-18
203-M92 BK-18
203-M92 BK-18
203-M92 BK-18
207-M93 BK-18
207-M93 BK-18
207-M93 BK-18
207-M93 BK-18
207-M93 BK-18
207-M93 BK-18
302-M91 OR-18
302-M91 OR-18
302-M91 OR-18
302-M91 OR-18
302-M91 OR-18
302-M91 OR-18
313-M90 GY-18
313-M90 GY-18
313-M90 GY-18
313-M90 GY-18
313-M90 GY-18
313-M90 GY-18
330-M10 YL-18
330-M10 YL-18
330-M10 YL-18
330-M10 YL-18
330-M10 YL-18
330-M10 YL-18
559-M11 YL-18
559-M11 YL-18
559-M11 YL-18
559-M11 YL-18
559-M11 YL-18
559-M11 YL-18
188-G3 RD-16
188-G5 RD-16
188-G1 RD-16
657-G4 YL-16
657-G6 YL-16
657-G2 YL-16
657-G7 YL-16
657-G7 YL-16
188-G8 RD-16
188-G8 RD-16
688-G9 PU-16
689-G10 BU-16
C411-G11 OR-18
C411-G11 OR-18
200-AK2 BK-14
200-AK2 BK-14
608-AK1 GN-14
608-AK1 GN-14
535-M111 BU-18
535-M111 BU-18
535-M111 BU-18
535-M111 BU-18
535-M111 BU-18
535-M111 BU-18
501-M112 GN-16
501-M112 GN-16
501-M112 GN-16
501-M112 GN-16
501-M112 GN-16
501-M112 GN-16
531-M113 WH-18
531-M113 WH-18
531-M113 WH-18
531-M113 WH-18
531-M113 WH-18
531-M113 WH-18
506-M114 PU-16
506-M114 PU-16
506-M114 PU-16
506-M114 PU-16
506-M114 PU-16
506-M114 PU-16
F708-M40 YL-18
F708-M40 YL-18
F708-M40 YL-18
F708-M40 YL-18
F708-M40 YL-18
F708-M40 YL-18
PU-18
M915-M118 PU-18
M915-M118 PU-18
M915-M118 PU-18
M915-M118 PU-18
M915-M118 PU-18
F700-AE7 BU-16
F700-AE7 BU-16
F700-AE7 BU-16
F701-AE5 BR-16
F701-AE5 BR-16
F701-AE5 BR-16
F702-AE8 GN-16
F702-AE8 GN-16
F702-AE8 GN-16
F704-AE1 OR-16
F704-AE1 OR-16
F704-AE1 OR-16
F703-AE9 GY-16
F703-AE9 GY-16
F703-AE9 GY-16
F713-AE6 OR-16
F713-AE6 OR-16
F713-AE6 OR-16
F714-AE2 PK-16
F714-AE2 PK-16
F714-AE2 PK-16
F737-AE3 YL-16
F737-AE3 YL-16
F737-AE3 YL-16
E799-AE4 BR-16
E799-AE4 BR-16
E799-AE4 BR-16
A700-AE10 OR-16
A700-AE10 OR-16
A700-AE10 OR-16
F705-AE11 PK-16
F705-AE11 PK-16
F705-AE11 PK-16
A234-AE14 BK-16
A234-AE14 BK-16
A234-AE14 BK-16
F712-AE15 GY-16
F712-AE15 GY-16
F712-AE15 GY-16
F711-AE16 GN-16
F711-AE16 GN-16
F711-AE16 GN-16
F709-AE17 BU-16
F709-AE17 BU-16
F709-AE17 BU-16
F708-AE18 YL-16
F708-AE18 YL-16
F708-AE18 YL-16
F706-AE20 PU-16
F706-AE20 PU-16
F706-AE20 PU-16
113-AE21 OR-16
113-AE21 OR-16
113-AE21 OR-16
F715-AE22 PU-16
F715-AE22 PU-16
F715-AE22
F716-AE23 WH-16
F716-AE23 WH-16
F716-AE23 WH-16
F717-AE24 YL-16
F717-AE24 YL-16
F717-AE24 YL-16
F718-AE25 BU-16
F718-AE25 BU-16
F718-AE25 BU-16
E794-AE26 YL-16
E794-AE26 YL-16
E794-AE26 YL-16
E793-AE27 BU-16
E793-AE27 BU-16
E793-AE27 BU-16
F725-AE28 WH-16
F725-AE28 WH-16
F725-AE28 WH-16
F719-AE31 BR-16
F719-AE31 BR-16
F719-AE31 BR-16
F721-AE32 GY-16
F721-AE32 GY-16
F721-AE32 GY-16
F722-AE33 OR-16
F722-AE33 OR-16
F722-AE33 OR-16
150-AE34 RD-14
150-AE34 RD-14
150-AE34 RD-14
150-AE35 RD-14
150-AE35 RD-14
150-AE35 RD-14
F723-AE41 PK-16
F723-AE41 PK-16
F723-AE29 PK-16
F723-AE29 PK-16
F724-AE30 PU-16
F724-AE30 PU-16
F724-AE42 PU-16
F724-AE42 PU-16
E799-E8 BR-18
E799-E8 BR-18
PK-16
E790-M130 PK-16
E790-M130 PK-16
E790-M130 PK-16
E790-M130 PK-16
E790-M130 PK-16
709-M129 OR-16
709-M129 OR-16
709-M129 OR-16
709-M129 OR-16
709-M129 OR-16
OR-16
G939-M2 PK-16
G939-M2 PK-16
G939-M2 PK-16
G939-M2 PK-16
J764-M134 BR-16
J764-M134 BR-16
J764-M134 BR-16
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998-J89 BR-18
998-J146 BR-18
998-J146 BR-18
998-J146 BR-18
998-J146 BR-18
998-J146 BR-18
G701-J164 BU-18
G701-J164 BU-18
G701-J164 BU-18
203-K40 BK-18
203-K40 BK-18
203-K40 BK-18
203-K40 BK-18
203-T33 BK-18
203-T33 BK-18
203-J57 BK-18
203-J57 BK-18
203-J57 BK-18
203-J57 BK-18
188-J186 RD-16
188-J186 RD-16
116-J98 BR-16
116-J98 BR-16
116-J98 BR-16
USER DEFINED SHUTDOWN CONNECTOR
F722-J88
OR-18
998-J89 BR-18
TWISTED PAIRS
TWISTED PAIRS
TWISTED PAIRS
200-R137 BK-14
200-R137 BK-14
200-R138 BK-14
200-R138 BK-14
616-R135 BU-14
616-R135 BU-14 616-R135 BU-14
200-R134 BK-16
200-R134 BK-16
CBL-CC1 RD-000
200-E52 BK-4
200-E52 BK-4
200-T36 BK-16
200-T36 BK-16
200-T36 BK-16 200-J201 BK-16
200-J201 BK-16
200-J201 BK-16
229-E34 BK-12
229-E34 BK-12
229-E34 BK-12
229-J200 BK-12
229-J200 BK-12
229-J200 BK-12
200-J199 BK-16
200-J199 BK-16 200-J199 BK-16
200-E64 BK-16
200-E64 BK-16
200-E64 BK-16
200-E64 BK-16
229-E34 BK-12
E477-P1 OR-18
201-P2 BK-18
499-P3 GY-18
201-P4 BK-18
E477-P1 OR-18
201-P2 BK-18
499-P3 GY-18
201-P4 BK-18
BK-16
WH-16
C537-R7 GN-18
C537-R7 GN-18
C537-R7 GN-18
C537-R7 GN-18
C538-R8 OR-18
C538-R8 OR-18
C538-R8 OR-18
C538-R8 OR-18
124-L8 GN-14
124-L8 GN-14
124-L8 GN-14
124-R140 GN-14
124-R140 GN-14
124-R140 GN-14
124-R140 GN-14
519-R6 PK-16
519-R6 PK-16
519-R6 PK-16
519-R6 PK-16
519-R6 PK-16
519-R6 PK-16
112-R31 PU-14
112-R31 PU-14
112-R31 PU-14
112-R39 PU-14
112-R39 PU-14
112-R39 PU-14
112-R22 PU-14
112-R22 PU-14
112-R22 PU-14
112-R23 PU-14
112-R23 PU-14
112-R23 PU-14
112-R18 PU-14
112-R18 PU-14
112-R18 PU-14
PU-14
112-R19 PU-14
112-R19 PU-14
112-R125 PU-14
112-R125 PU-14
112-R125 PU-14
177-R20 RD-14
177-R20 RD-14
177-R20 RD-14
177-R30 RD-14
177-R30 RD-14
177-R30 RD-14
177-R21 RD-14
177-R21 RD-14
177-R21 RD-14
IDENT PART NO. E/C LOC DESCRIPTION NOTE
HARNESS AS.
A
C ATCH
E
F
G
H
J
K
L
M
N
P
R
ATCH
T
U
V
W
Y
AC
AE
AF
AG
AH
AJ
ATCH
AK
AL AL
ATCH (NOTE C)
AM
ATCH
AN
ATCH
AP
ATCH
AR
AV
ATCH
AY
HVAC SWITCH PANEL
BOOM LIGHTING
ENGINE INTERFACE
LH ENGINE ENCLOSURE
RH ENGINE ENCLOSURE
HYDRAULIC TANK
LH FRAME
RH FRAME
LH CONSOLE
E-BAY
RH CONSOLE
FILTER SWITCH
CAB RISER SHORT
REAR SWING FRAME
UPPER CAB SHELL
LOWER CAB SHELL
LH CATWALK
MACHINE CODE PLUG - 5110B
REAR FLOODLAMP
ENGINE
FRONT SWING FRAME
FUEL INJECTOR
MAIN CONTROL VALVE
LH SIDE FLOODLAMP
REAR FLOODLAMPS
FRONT FLOODLAMPS
CAB FLOODLAMPS
RH SIDE FLOODLAMPS
LADDER LAMP SWITCH
CAB FLOODLMAPS
LADDER POSITION SWITCH
FILTER SWITCH EXTENSION
H4
B4
J17
L14
B17
B14
L5
E14
J4
F9
D4
A16
G6
E15
F6
G4
K11
I10
L18
G17
C9
G16
C11
J11
A18
A4
F1
A15
L11
F1
L11
A16
01
01
03
01
01
02
04
01
01
01
01
02
02
01
01
03
03
00
01
06
02
00
01
01
01
01
01
01
01
01
01
00
128-2030
167-9517
167-9626
192-7628
192-7627
165-1622
165-7966
198-1909
167-7545
179-6037
167-9509
170-7691
165-1619
167-7627
167-9511
167-9512
169-3952
135-0746
167-9518
111-3247
167-7626
179-7087
164-9880
167-9519
167-9518
167-9521
167-9513
167-9520
179-6031
167-9624
171-9787
170-3498
WIRE AS.
AAA
CABLE AS.
STRAP AS.
CCC
MMM
TTT
AA
CC
EE ATCH
FF
GG
HH
JJ
KK
LL
MM ATCH
ATCH
NN
PP
RR ATCH
ATCH
TT ATCH
UU ATCH
VV ATCH
ATCH
WW
RAIL PRESSURE CONTROL VALVE
CAB SHELL TO CAB RISER
MACHINE CONTROL TO E-BAY
E-BAY TO CHASSIS GND
BATTERY (+) TO BATTERY (-)
B+ JUNCTION BLOCK TO FRONT CRANKING MOTOR
REAR CRANKING MTR (-) TO FRONT CRANKING MTR (-)
FRONT CRANKING MOTOR (-) TO CHASSIS
BATTERY (-) TO GROUND JUNCTION BLOCK
GROUND JUNCTION BLOCK TO MASTER DISCONNECT SW
MASTER DISCONNCT SWITCH TO CHASSIS
AUX START RECEPTACLE
BATTERY (+) TO B+ JUNCTION BLOCK
FRONT CRANKING MTR (+) TO REAR CRANKING MTR (+)
ENTERTAINMENT RADIO ANTENNA
BATTERY (-) TO GROUND JUNCTION BLOCK
BATTERY (+) TO B+ JUNCTION BLOCK
B+ JUNCTION BLOCK TO PRELUBE PUMP RELAY
PRELUBE PUMP RELAY TO PRELUBE PUMP (+)
PRELUBE PUMP (-) TO CHASSIS
BATTERY (+) TO BATTERY (-)
F17
C6
D8
A13
E17
E17
I15
G15
E17
E17
E17
D16
E18
J15
K2
P17
F17
F15
F15
F15
E17
03
00
04
00
01
01
00
00
01
01
01
00
01
01
01
01
01
00
00
02
01
135-0746
6Y-6584
7X-6315
8X5804
166-5202
166-4849
8R-2021
8R-2021
166-4848
166-4850
8X-4482
166-5230
166-4847
166-484
8R-6111
166-4848
166-4847
5R-6949
134-4410
2V-7396
166-5202
THIS SCHEMATIC IS FOR THE 5110B EXCAVATOR (170-4051 CHG 01)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE
WITH THE KEY AND THE ENGINE OFF, AND HYDRAULIC LOCKOUT LEVER IN
THE NEUTRAL (LOCKED) POSITION.
NOTE A: THE FOLLOWING PAIRS OF WIRES MUST BE TWISTED PAIRS,
AT LEAST 1 TURN PER 25 MM
F711-GN and F712-GY
F723-PK and F724-PU
E793-BU and E794-YL
892-BR and 893-GN
(RS232 DATA LINK)
(TDC PROBE)
(ATA DATA LINK)
(CAT DATA LINK)
NOTE B: NORMALLY OPEN BEFORE REFRIGERANT CHARGE.
NOTE C: FOR USE ON EXCAVATORS ONLY.
NOTE D: FOR USE ON FRONT SHOVELS ONLY.
NOTE E: FOR USE ON EXTENDED REACH EXCAVATORS ONLY.
NOTE F: REFER TO HARNESS AS. AG (179-7087) FUEL INJECTOR
FOR TERMINAL AND CONNECTOR INFO.
NOTE G: FOR FUTURE USE
STRAP 6Y-6584 4 AWG
CCCCCC
MMM
MMM
E-BAY
E-BAY
E-BAY
ANTENNA CABLE
8R-6111
200-L53 BK-18
200-L53 BK-18
200-L53 BK-18
200-R143 BK-18
200-R143 BK-18
200-R143 BK-18
200-R139 BK-14
200-R139 BK-14
200-R139 BK-14
200-R77 BK-14
200-R77 BK-14
200-R77 BK-14
200-R77 BK-14
200-R77 BK-14
200-R77 BK-14
105-R115 RD-16
105-R115 RD-16
105-R115 RD-16
105-R115 RD-16
105-R115 RD-16
201-E36 BK-18
C468-E35 BU-18
TWISTED PAIR
TWISTED PAIRS
TWISTED PAIRS
TWISTED PAIRS
607-U8 PK-14
607-U8 PK-14
607-U8 PK-14
607-U8 PK-14
607-U10 PK-14
607-U10 PK-14
607-U10 PK-14
607-U10 PK-14
501-U6 GN-16
501-U6 GN-16
501-U6 GN-16
501-U6 GN-16
501-U9 GN-16
501-U9 GN-16
501-U9 GN-16
501-U9 GN-16
118-U7 GY-16
118-U7 GY-16
118-U7 GY-16
118-U7 GY-16
508-U1 PU-18
508-U1 PU-18
508-U1 PU-18
509-U2 WH-18
509-U2 WH-18
509-U2 WH-18
512-U4 GN-18
512-U4 GN-18
512-U4 GN-18
511-U5 BR-18
511-U5 BR-18
511-U5 BR-18
200-U13 BK-18
200-U13 BK-18
200-U13 BK-18
118-R144 GY-16
118-R144 GY-16
118-V67 GY-16
118-V67 GY-16
118-V67 GY-16
118-V67 GY-16
118-R145 GY-16
118-R145 GY-16
112-R130 PU-4
112-R130 PU-4
200-R146 BK-16
200-R146 BK-16
200-R146 BK-16
322-R147 GY-16
322-R147 GY-16
322-R147 GY-16
200-J193 BK-16
200-J193 BK-16
200-J193 BK-16
200-J193 BK-16
322-J14 GY-16
322-J14 GY-16
322-J14 GY-16
322-J14 GY-16
A550-N23 OR-18
A550-N23 OR-18
A550-N23 OR-18
A551-N61 YL-18
A551-N61 YL-18
A551-N61 YL-18
A549-L48 BU-18
A549-L48 BU-18
BU-18
OR-18
A548-L47 OR-18
A548-L47 OR-18
RH CONSOLE
RH CONSOLE
EMS PANEL
EMS PANEL
LH CONSOLE
LH CONSOLE
L1
L1
L3
L3
L4
L5
L6
L7
L8
L6
L9
L4
L5
L10
L11
L12
L9
L13
L10
L11
L12
L13
L14
L15
L15
L7
L20
L16
L17
L18
L18
L17
L16
L20
L14
L8
L19
L19
L22
L21
L21
L22
L23
L24
L23
L24
L25
L25
L26
L27
L29
L28
L28
L26
L27
L26
L27
L30
L35
L36
L30
L29
L45
L46
L47
L45
L46
L47
L35
L36
L37
L39
L50
L39
L38
L38
L37
L50
L50
L50
L51
L51
L52
L52
E985-J86 BR-18
E985-J86 BR-18
E985-J86 BR-18
E985-J86 BR-18
E985-J86 BR-18
E985-J86 BR-18
E985-J86 BR-18
E985-J86 BR-18
G457-J87 BR-18
G457-J87 BR-18
G457-J87 BR-18
G457-J87 BR-18
G457-J87 BR-18
G457-J87 BR-18
G457-J87 BR-18
G457-J87 BR-18
BASE
3T-0304
LAMP SOCKETS
3T3158
LAMPS
7N5876
998-N60 BR-18
200-U12 BK-16
200-U12 BK-16
200-U12 BK-16
200-U12 BK-16
103-U3 RD-16
103-U3 RD-16
103-U3 RD-16
103-U3 RD-16
103-U3 RD-16
200-U12 BK-16
G725-T15 GN-18
G725-T15 GN-18
G725-K1 GN-18
G725-K1 GN-18
G725-K1GN-18
E790-K2PK-16
E790-K2 PK-16
E790-K2 PK-16
E790-T16 PK-16
E790-T16 PK-16
E790-AF2 PK-16
E790-AF2 PK-16
E790-AF2 PK-16
E790-AF2 PK-16
E790-J187 PK-16
E790-J187 PK-16
E790-J187 PK-16
E790-J187 PK-16
G725-J75 GN-18
G725-J75 GN-18
G725-J75 GN-18
G725-J75 GN-18
G939-J48 PK-16
G939-J48 PK-16
G939-J48 PK-16
103-U3 RD-16
200-V89 BK-16
201-V46 BK-18
201-N9 BK-18
201-N9 BK-18
201-N9 BK-18
T916-K41 GY-18
T916-K41 GY-18
T916-K41 GY-18
G939-K36 PK-16
G939-K36 PK-16
G939-K36 PK-16
L917-K42 BU-18
L917-K42 BU-18
L917-K42 BU-18
8
200-AN3 BK-14
608-AN4 GN-14
T916-T3 GY-18
T916-T3 GY-18
L917-T35 BU-18
L917-T35 BU-18
G939-T37 PK-16
G939-T37 PK-16
201-R113 BK-18
201-R113 BK-18
201-R113 BK-18
201-R113 BK-18
118-R145 GY-16
118-R144 GY-16
118-R145 GY-16
118-R144 GY-16
118-R83 GY-16
200-R132 BK-16
200-R133 BK-16
200-R134 BK-16
200-R133 BK-16
200-R134 BK-16
200-R132 BK-16
T916-J44 GY-18
T916-J44 GY-18
T916-J44 GY-18
T916-J44 GY-18
L917-J46 BU-18
L917-J46 BU-18
L917-J46 BU-18
L917-J46 BU-18
G939-J9 PK-16
G939-J9 PK-16
G939-J9 PK-16
E761-AH1 BU-16
E761-AH1 BU-16
E761-AH12 BU-16
E761-AH13 BU-16
200-AH10 BK-16
200-AH11 BK-16
C479-AH3 GN-18
C479-AH3 GN-18
G425-AH2 YL-18
G425-AH2 YL-18
G939-AH7 PK-16
G939-AH7 PK-16
G939-AH8 PK-16
G939-AH8 PK-16
116-AH4 BR-16
116-AH4 BR-16
R993-AH5 BR-18
R993-AH5 BR-18
H836-AH6 GN-18
H836-AH6 GN-18
200-AH9 BK-16
G939-AF21 PK-16
G939-AF21 PK-16
G939-AF21 PK-16
G939-AF19 PK-16
G939-AF19 PK-16
G939-AF19 PK-16
H836-AF26 GN-18
H836-AF26 GN-18
H836-AF26 GN-18
R993-AF25 BR-18
R993-AF25 BR-18
R993-AF25 BR-18
116-AF24 BR-16
116-AF24 BR-16
116-AF24 BR-16
C479-AF18 GN-18
C479-AF18 GN-18
C479-AF18 GN-18
G425-AF20 YL-18
G425-AF20 YL-18
G425-AF20 YL-18
E761-AF5 BU-16
E761-AF5 BU-16
E761-AF5 BU-16
201-R113 BK-18
200-AF39 BK-16
200-AF39 BK-16
200-AF39 BK-16
200-AF39 BK-16
200-AF39 BK-16
R993-J92 BR-18
R993-J92 BR-18
R993-J92 BR-18
R993-J92 BR-18
R993-M140 BR-18
R993-M140 BR-18
R993-M140 BR-18
R993-M140 BR-18
R993-M140 BR-18
200-U11 BK-14
200-U11 BK-14
200-U11 BK-14
200-U11 BK-14
200-U11 BK-14
200-U11 BK-14
200-U11 BK-14
200-R152 BK-14
200-R152 BK-14
200-R152 BK-14
200-R152 BK-14
200-R152 BK-14
200-R152 BK-14
200-R152 BK-14
200-R153 BK-14
200-R153 BK-14
200-R153 BK-14
200-R153 BK-14
200-R153 BK-14
200-R153 BK-14
200-R153 BK-14
200-V72 BK-14
200-V72 BK-14
200-V72 BK-14
200-V72 BK-14
A579-R136 OR-16
A579-R155 OR-16
A579-R154 OR-16
A579-R155 OR-16
A579-R154 OR-16
501-R117 GN-16
501-R117 GN-16
200-AF39 BK-16
200-AH9 BK-16
116-J98 BR-16
G723-J34 YL-18
E790-J187 PK-16
616-J99 BU-14
E761-J76 BU-16
H784-J78 YL-18
E786-J79 BR-18
E787-J80 PK-18
M915-J42 PU-18
K962-J2 GN-18
J967-J4 GY-18
C995-J5 YL-18
G939-J97 PK-16
G939-J96 PK-16
G939-J95 PK-16
H836-J36 GN-18
E790-J83 PK-16
E790-J94 PK-16
E789-J93 PU-16
R993-J92 BR-18
E479-J91 YL-18
E478-J90 GN-18
C479-J21 GN-18
G426-J19 WH-18
G425-J17 YL-18
201-J101 BK-18
J764-J173 BR-16
G701-J164 BU-18
F707-J147 WH-18
709-J172 OR-16
641-J156 OR-16
116-J168 BR-16
117-J159 RD-16
188-J86 RD-16
403-J143 GN-18
519-J134 PK-16
607-J195 PK-14
607-J178 PK-18
607-J181 PK-14
607-J182 PK-14
998-J146 BR-18
E478-J90 GN-18
E479-J91 YL-18
E789-J160 PU-16
200-J185 BK-18
200-J193 BK-16
200-J194 BK-14
201-J154 BK-16
496-J118 WH-18
497-J162 BU-18
499-J120 GY-18
892-J149 BR-16
892-J150 BR-16
893-J151 GN-16
893-J152 GN-16
C468-J135 BU-18
E452-J161 WH-18
E453-J112 WH-18
E454-J114 GN-18
E477-J116 OR-18
E793-J132 BU-16
E794-J131 YL-16
F704-J142 OR-18
F715-J140 PU-18
F716-J139 WH-18
F717-J137 YL-18
F718-J138 BU-18
F720-J133 GN-18
201-J155 BK-18
200-J177 BK-14
608-J176 GN-14
608-J6 GN-14
101-J50 RD-4
109-J51 RD-4
150-J16 RD-14
150-J18 RD-14
200-J85 BK-18
203-J57 BK-18
207-J58 BK-18
302-J59 OR-18
304-J31 WH-8
313-J62 GY-18
314-J33 PU-8
317-J11 YL-16
321-J13 BR-18
442-J64 GY-18
892-J37 BR-16
893-J38 GN-16
998-J89 BR-18
A597-J27 OR-16
C411-J15 OR-18
E789-J82 PU-16
E799-J84 BR-18
F708-J70 YL-18
F709-J72 BU-18
F710-J73 BR-18
F721-J125 GY-18
F722-J88 OR-18
G725-J75 GN-18
T916-J44 GY-18
L917-J46 BU-18
607-J20 PK-14
616-J22 BU-14
116-J41 BR-14
105-J52 RD-18
116-J43 BR-14
112-J28 PU-4
114-J53 RD-16
115-J39 PK-14
118-J54 GY-16
119-J71 PK-16
120-J55 YL-16
149-J45 PU-14
156-J3 YL-14
177-J29 RD-4
307-J60 OR-16
308-J61 YL-16
315-J63 GN-16
320-J12 OR-18
322-J14 GY-16
501-J23 GN-16
506-J24 PU-16
531-J65 WH-18
535-J67 BU-18
646-J69 OR-18
709-J32 OR-16
991-J7 WH-18
992-J8 PU-18
A539-J25 BU-18
A540-J26 WH-18
A625-J68 BR-18
E706-J10 OR-18
E703-J30 WH-18
E953-J49 GY-18
E985-J86 BR-18
G457-J87 BR-18
G724-J74 BR-18
J764-J
77
BR-16
G962-J1 OR-18
K915-J40 GN-18
L919-J47 YL-18
G939-AF3 PK-16
G939-AF3 PK-16
G939-AF4 PK-16
G939-AF4 PK-16
G939-AF1 PK-16
G939-AF1 PK-16
G939-AF23 PK-16
G939-AF23 PK-16
G939-AF23 PK-16
G939-AF23 PK-16
E790-J94 PK-16
E790-J187 PK-16
A473-AF42 GY-18
A473-AF42 GY-18
A473-AF42 GY-18
A473-AF42 GY-18
A473-AF42 GY-18
A472-AF41 OR-18
A472-AF41 OR-18
A472-AF41 OR-18
A472-AF41 OR-18
A472-AF41 OR-18
C476-AF38 PU-18
C476-AF38 PU-18
C476-AF38 PU-18
C476-AF38 PU-18
C476-AF38 PU-18
C477-AF40 PU-18
C477-AF40 PU-18
C477-AF40 PU-18
C477-AF40 PU-18
C477-AF40 PU-18
C477-J191 PU-18
C477-J191 PU-18
C477-J191 PU-18
C477-J191 PU-18
C477-J191 PU-18
C476-J190 PU-18
C476-J190 PU-18
C476-J190 PU-18
C476-J190 PU-18
C476-J190 PU-18
A473-J188 GY-18
A473-J188 GY-18
A473-J188 GY-18
A473-J188 GY-18
A473-J188 GY-18
A472-J189 OR-18
A472-J189 OR-18
A472-J189 OR-18
A472-J189 OR-18
A472-J189 OR-18
A472-M144 OR-18
A472-M144 OR-18
A472-M144 OR-18
A472-M144 OR-18
A472-M144 OR-18
OR-18
GY-18
A473-M143 GY-18
A473-M143 GY-18
A473-M143 GY-18
A473-M143 GY-18
A473-M143 GY-18
C476-M142 PU-18
C476-M142 PU-18
C476-M142 PU-18
C476-M142 PU-18
C476-M142 PU-18
PU-18
PU-18
C477-M141 PU-18
C477-M141 PU-18
C477-M141 PU-18
C477-M141 PU-18
C477-M141 PU-18
E436-J100 BR-18
E436-J100 BR-18
E436-J100 BR-18
E436-J100 BR-18
E436-J100 BR-18
E436-J100 BR-18
200-J199 BK-16
229-J200 BK-12
200-J199 BK-16
229-J200 BK-12
200-J199 BK-16
229-J200 BK-12
F707-J148 WH-18
G701-J164 BU-18
641-J157 OR-16
608-J163 GN-14
E452-J161 WH-18
317-J11 YL-16
201-J153 BK-18
200-J165 BK-18
200-J201 BK-16
200-J201 BK-16
200-J166 BK-14
622-J171 BU-16
623-J170 PU-16
116-J179 BR-14
116-J179 BR-14
116-J179 BR-14
116-J179 BR-14
C532-J66 GN-18
C532-J66 GN-18
C532-J66 GN-18
C532-J66 GN-18
C532-J66 GN-18
C532-J66 GN-18
C532-J66 GN-18
C532-J66 GN-18
E788-J81 BU-18
E788-J81 BU-18
E788-J81 BU-18
E788-J81 BU-18
E788-J81 BU-18
E788-J81 BU-18
E788-J81 BU-18
E788-J81 BU-18
113-J136 OR-16
113-J136 OR-16
113-J136 OR-16
113-J136 OR-16
113-J145 OR-16
113-J145 OR-16
113-J145 OR-16
113-J145 OR-16
113-J192 OR-18
113-J192 OR-18
113-J192 OR-18
G701-W6 BU-18
G701-W6 BU-18
F707-W5 WH-18
F707-W5 WH-18
200-FFF1 BK-4
R993-M145 BR-18
BR-18
R993-M146 BR-18
R993-M146 BR-18
R993-M146 BR-18
R993-M146 BR-18
TRAVEL ALARM
165-0277
BU-18
BK-18
YL-18
WH-18
TWO SPEED
165-0279
RD-18
BK-18
YL-18
WH-18
FINE
SWING SW
111-4788
BU-18
BK-18
YL-18
RD-18
WH-18
(NOTE E)
SOLENOID
121-1491
32
SWING BRAKE
CAT DATA LINK (+)
CAT DATA LINK (-)
PILOT LOCKOUT SW (NC)
PILOT LOCKOUT SW (NO)
SWITCH RETURN
UNUSED
TWO SPD TRAVEL SOL
AUTOLUBE RELAY
GREASE REEL SW (N/O)
TRAVEL ALARM CANCEL SW
BUCKET CLOSE (FS)
UNUSED
TRVL BRK PLT PRESS(NC)
FINE SWING SWITCH
IMPLEMENT PRESS SW
SENSOR RETURN
HARNESS CODE 0
BATTERY (-)
UNUSED
BUCKET OPEN (FS)
UNUSED
UNUSED
FINE SWING SOL
UNUSED
GREASE REEL SW (N/C)
TWO SPD TRAVEL SOL
SOLENOID RETURN 1
UNUSED
HEAVY LIFT SWITCH
HYD FAN BYPASS SOL
UNUSED
SWNG BRK PLT PRESS(NO)
STARTER RELAY
UNUSED
HEAVY LIFT SOL
TRVL BRK PLT PRESS(NO)
SOLENOID RETURN 2
SWING PLT PRESS SW
TRAVEL PLT PRESS SW
UNUSED
UNUSED
UNUSED
UNUSED
SWNG BRK PLT PRESS(NC)
UNUSED
UNUSED
UNUSED
IGNITION SWITCH
AESC ENABLE SW
MANUAL LUBE SW
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
MACHINE CONTROL MODULE
172-9391
BATTERY (-)
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
BATTERY (+)
BATTERY (+)
PILOT HYD LOCKOUT SOL
LT LADDER POSITION SW
UNUSED
UNUSED
TRVL PRESS SENS RET
AUTOLUBE PRESS SENS
AESC CONTROL LINE
SENSOR POWER
TRAVEL ALARM
AUTO SHIFT TRVL PRESS SENS
HYD OIL COOLER BLKER SOL
HYD OIL TEMP SENSOR
DUAL PRESS RELIEF SOL
TRAVEL BRAKE SOL
SWING BRAKE SOL
BUCKET CLOSE SOL
BUCKET OPEN SOL
STRAP 7X-6315
(NOTE G)
GN-18
GN-18
TRAVEL BRAKE
152-8345
32
GN-18
GN-18
AUTO SHIFT
ENGAGE SOLENOID
TRAVEL SOLENOID
152-8345
32
BK-16
BK-16
TRAVEL PLT PRESS SWITCH
197-7371
OR-18
BK-18
GROUND
POWER
SIGNAL
WH-18
AUTOSHIFT TRVL PRES SENS
170-6105
NEUTRAL
111-4799
BK-18
WH-18
RD-18
PILOT HYD LOCK SOLENOID
121-1491
87a
87
85
86
30
CONTROL VALVE
WARMUP RELAY
3E-5239
POWER
SIGNAL
BK-16
RD-16
YL-16
LH LADDER
POSITION SWITCH
174-7165
ALT
+
R
ALTERNATOR
9X-7803
-
ENGINE BLOCK
AUX START RECEPTACLE
166-5230
TRAVEL ALARM
3T-1815
NEGPOS
FRONT BATTERY 1
9X-9731
NEGPOS
FRONT BATTERY 2
9X-9731
NEGPOS
REAR BATTERY 1
9X-9731
NEGPOS
REAR BATTERY 2
9X-9731
105A
BREAKER
3E-7294
15A
BREAKER
ALTERNATOR
CONTROL
ENGINE
6T-3643
105A
MAIN BREAKER
3E-7294
E BAY GROUND BOSS
G S
MTRBAT
MOTOR
FRONT
CRANKING
MOTOR
6V-0885
G
S
MTRBAT
MOTOR
REAR CRANKING
MOTOR
105-4729
FRONT CRANKING MOTOR RESISTOR
3E-7842
150
BK-18
BK-18
REAR CRANKING MOTOR RESISTOR
3E-7842
150
BK-18
BK-18
OR-18
BK-18
GROUND
POWER
SIGNAL
WH-18
BACKUP ENGINE
SPEED SENSOR
129-6628
HYD OIL TEMP SENSOR
100-3055
POWER
GROUND
SIGNAL
OR-18
BK-18
WH-18
OR-18
BK-18
GROUND
POWER
SIGNAL
WH-18
PRIMARY ENGINE
SPEED SENSOR
129-6628
HYD DEMAND FAN BYPASS SOLENOID
136-9412
OR-18
BK-18
3 -7
GN-18
GN-18
HYD OIL COOLER
BLOCKER SOL
152-8385
VALVE WARMUP SOL
147-1223
GN-18
GN-18
VALVE WARMUP SOL
LOWER CONTROL
UPPER CONTROL
147-1223
GN-18
GN-18
MASTER DISCONNECT SWITCH
7N-0718
87a
87
85
86
30
START AID RELAY
3E-5239
BK-16
BK-16
MAIN RELAY
167-0138
BK-18
BK-18
REAR CRANKING
118-3534
BK-18
BK-18
FRONT CRANKING
MOTOR RELAY
MOTOR RELAY
118-3534
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
AE-C4
1010204
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
J1
AE-C6
3E3370
A
B
C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
M-C2
1010205
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
J1
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
M-C3
3E6287
25
26
27
28
40
30
31
32
33
34
35
36
37
38
39
29
J2
J2
1
2
AF-C8
1552269
1
2
AF-C7
1552269
1
2
AF-C6
1552269
1
2
AF-C5
1552269
1
2
AF-C4
1552269
1
2
AF-C3
3E3361
1
2
AF-C2
3E3361
1
2
R-C4
3E3361
L-C2
3E3367
C
B
A
2
1
E-C4
1552269
GND JCT
BLOCK
9W-0742
BT JCT
BLOCK
9W-0742
CHASSIS GROUND 3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
M-C5
3T0204
DIAGNOSTIC
CONNECTOR
1
2
M-C4
3E3379
3
4
5
6
87a
87
85
86
30
HORN RELAY
3E-5239
87a
87
85
86
30
AUTOLUBE RELAY
3E-5239
(ATCH-CHASSIS LUBE)
87a
87
85
86
30
WIPER RELAY
3E-5239
87a
87
85
86
30
FLOODLAMP RELAY 3(BOOM)
3E-5239
87a
87
85
86
30
FLOODLAMP RELAY 1(FRONT)
3E-5239
87a
87
85
86
30
PRELUBE RELAY
3E-5239
87a
87
85
86
30
WASHER RELAY
3E-5239
87a
87
85
86
30
FLOODLAMP RELAY
2(SIDE/REAR)
3E-5239
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
M-C1
3T3043
CYCLE
TIMER
1
2
BK-16
BK-16
AUTOLUBE
SOLENOID 2
AUTOLUBE
SOLENOID 1
BR-16
WH-16
BK-16
WH-16
BK-16
WH-16
AUTOLUBE PUMP GP. 122-3823
1
2
J-C23
3E3364
J-C24
3E3361
J-C18
3T3044
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
J-C26
8N1514
ENGINE CONTROL
172-0802
FAN PROP VALVE
PS PRESSURE SOL
SPARE
LOW IDLE SWITCH
FAN SPEED SENSOR
LH TURBO INLET PRESS
RH TURBO INLET PRESS
INLET AIR TEMP
SOLENOID RETURN
UNUSED
UNUSED
FUEL TEMP SENSOR
ENG COOLANT TEMP SENSOR
ENG OIL PRESSURE SENSOR
ATMOSPHERIC PRESSURE
TURBO OUTLET PRESSURE
INJACT PRESSCNTRL VLV RET
INJ ACT PRESS CONTROL VLV
INJECTOR 2
& 4 COMMON
INJECTOR 6
& 8 COMMON
INJECTOR 10
& 12 COMMON
INJECTOR 9
& 11 COMMON
INJECTOR 5
& 7 COMMON
INJECTOR 1
& 3 COMMON
INJECTOR 12
INJECTOR 10
INJECTOR 8
INJECTOR 6
INJECTOR 4
INJECTOR 2
INJECTOR 11
INJECTOR 9
INJECTOR 7
INJECTOR 5
INJECTOR 3
INJECTOR 1
DIGITAL SENSOR +8V
SPARE
ANALOG SENSOR +5V
ANALOG SENSOR RETURN
J1939 SHIELD GROUND
RS232 DATA LINK RX
RS232 DATA LINK TX
ENG PRELUBE RELAY
HYD CNTRL VALVE WARMUP
GND LEVEL SHUTDOWN (NO)
GND LEVEL SHUTDOWN (NC)
CRANK/KEY
THROTTLE SW (#1)
THROTTLE SW (#2)
THROTTLE SW (#3)
THROTTLE SW (#4)
ATA DATA LINK (+)
ATA DATA LINK (-)
PS PRESSURE SENSOR
TDC (+)
TDC (-)
A/C PRESSURE SWITCH
AESC CONTROL LINE
USER IDENTIFIED SHUTDOWN
+ BATTERY
+ BATTERY
CAT DATA LINK (+)
CAT DATA LINK (-)
DIGITAL SENSOR RETURN
ETHER START RELAY
START AID SWITCH
UNUSED
ANALOG SENSOR +5V
ANALOG SENSOR RETURN
INJ ACT PRESS SENSOR
ENG OIL TEMP SENSOR
COOLANT FLOW SWITCH
BATTERY (-)
BATTERY (-)
UNUSED
UNUSED
UNUSED
UNUSED
SPEED SENSOR POWER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
AE-C5
1010205
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
J2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
AE-C1
9X1343
RH REAR FLOODLAMP
153-2073
1
2
G-C1
1552269
RH FRONT FLOODLAMP 3
153-2073
(NOTE D)
RH FRONT FLOODLAMP 2
153-2073
(NOTE D)
RH FRONT FLOODLAMP 1
153-2073
(NOTE C)
RH TRACK FLOODLAMP
153-2073
1
2
K-C1
3E3361
FLOODLAMP 4
BOOM
153-2073
(NOTE C)
FLOODLAMP 3
BOOM
147-0319
(NOTE C)
153-2073
(NOTE C)
147-0319
FLOODLAMP 2
FLOODLAMP 1
BOOM
BOOM
(NOTE C)
CHASSIS LAMPS
UNUSED
WIPER-INTERMITTENT
WASH
WIPER LOW
+ BATTERY
GROUND
UNUSED
BOOM LAMPS
SWITCH PANEL
163-6630
9
1
N-C2
1160086
3
8
5
6
2
7
4
MANUAL
LUBE SWITCH
165-0276
BU-18
BK-18
YL-18
WH-18
START
AID SWITCH
111-4784
BU-18
BK-18
YL-18
WH-18
AESC ENABLE
CANCEL SWTRAVEL SWSWITCH
165-0280
RD-18
BK-18
YL-18
WH-18
CAB LADDER
LAMP SWITCH
165-0281
BU-18
BK-18
YL-18
RD-18
WH-18
1
3
N-C10
1160087
5
4
2
1
3
N-C9
1160087
5
4
2
LH CAB RISER LAMP
147-0319
NOTE D
RH CAB RISER LAMP
147-0319
NOTE D
LUBE FILL INDICATOR LAMP
7N-5876
LAMP BASE
9D-3127
LH TRACK FLOODLAMP
153-2073
1
2
J-C17
3E3361
RH SIDE
FLOODLAMP
153-2073
LH REAR FLOODLAMP
153-2073
LH SIDE FLOODLAMP
153-2073
1
2
M-C6
3E3361
1
2
M-C7
3E3361
1
5
2
4
3
M-C8
9X1054
1
5
2
4
3
M-C9
9X1054
1
5
2
4
3
M-C10
9X1054
1
5
2
4
3
M-C11
9X1054
1
5
2
4
3
M-C12
9X1054
1
2
M-C13
3E3364
1
5
2
4
3
M-C14
9X1054
1
5
2
4
3
M-C15
9X1054
1
5
2
4
3
M-C16
9X1054
1
5
2
4
3
M-C17
9X1054
1
5
2
4
3
M-C18
9X1054
M-C21
DOME LAMP
162-7755
RH LADDER LAMP
153-2073
1
2
G-C6
1552269
LH LADDER LAMP
153-2073
3
1
5
4
2
N-C4
1160087
2
1
5
4
3
N-C5
1160087
2
1
5
4
3
N-C6
1160087
3
1
5
4
2
N-C7
1160087
3
1
5
4
2
N-C8
1160087
WH-18
PU-18
START AID
SOLENOID
3E-6333
1
2
E-C9
1552269
E-C11
9X0141
COM
NC
LUBE FILL LIMIT SW
125-5082
NO
WH-18
BK-18
1
2
3E3364
OR-16
BK-16
GROUND
POWER
SIGNAL
WH-16
AUTOLUBE
PRESS SENSOR
102-1400
J-C7
8T8732
A
B
C
J-C11
3E3364
1
2
AE-C2
3E3364
AE-C3
CONN 2
CONN 4
1552269
WH-18
BK-18
OR-18
+5V
GROUND
SIGNAL
INLET AIR
TEMP SENSOR
107-8618
INLET AIR
TEMP SENSOR
107-8618
OR-18
YL-18
GROUND
+5V
SIGNAL
GN-18
REAR(LH) TURBO
INLET PRESS SENS
161-9926
OR-18
YL-18
GROUND
+5V
SIGNAL
GN-18
INLET PRESS SENS
161-9926
FRONT(RH) TURBO
E-C5
1552267
C
A
B
E-C6
3E3370
A
C
B
E-C7
3E3370
B
A
C
CONN 83
CONN 26
CONN 25
CONN 23
CONN 22
CONN 21
CONN 20
CONN 19
CONN 39
CONN 38
CONN 37
CONN 40
CONN 41
CONN 42
CONN 43
CONN 44
CONN 34
CONN 35
CONN 36
CONN 33
CONN 32
CONN 31
CONN 30
CONN 45
CONN 46
CONN 66
CONN 67
CONN 68
CONN 69
CONN 65
CONN 64
CONN 63
CONN 62
CONN 61
CONN 60
CONN 59
CONN 58
CONN 57
CONN 56
CONN 55
CONN 54
CONN 53
CONN 52
CONN 51
CONN 50
CONN 49
CONN 48
CONN 47
CONN 81
CONN 82
CONN 72
CONN 73
CONN 71
CONN 80
CONN 79
CONN 75
CONN 76
CONN 77
CONN 78
CONN 70
CONN 24
FUEL INJECTOR SOL 1
162-0482
FUEL INJECTOR SOL 3
162-0482
GY-16
WH-16
OR-16
PU-16
113-4630
NOTE F
COOLANT
FLOW SWITCH
171-8708
BK-18
BK-18
OR-18
YL-18
GROUND
+5V
SIGNAL
GN-18
ATMOSPHERIC
161-9926
OR-18
YL-18
GROUND
+5V
SIGNAL
GN-18
INJECTION ACTUATION
140-3540
FUEL INJECTOR SOL 2
162-0482
FUEL INJECTOR SOL 4
162-0482
GY-16
WH-16
OR-16
PU-16
113-4630
NOTE F
1
2
AE-C22
1552269
AE-C20
3E3370
A
B
C
AE-C19
3E3370
A
B
C
FUEL INJECTOR SOL 10
162-0482
FUEL INJECTOR SOL 12
162-0482
GY-16
WH-16
OR-16
PU-16
113-4630
NOTE F
FUEL INJECTOR SOL 6
162-0482
FUEL INJECTOR SOL 8
162-0482
GY-16
WH-16
OR-16
PU-16
113-4630
NOTE F
FUEL INJECTOR SOL 5
162-0482
FUEL INJECTOR SOL 7
162-0482
GY-16
WH-16
OR-16
PU-16
NOTE F
113-4630
FUEL INJECTOR SOL 9
162-0482
FUEL INJECTOR SOL 11
162-0482
GY-16
WH-16
OR-16
PU-16
NOTE F
113-4630
OR-18
YL-18
GROUND
+BATTERY
SIGNAL
GN-18
ENGINE OIL
PRESS SENSOR
194-6725
WH-18
BK-18
OR-18
+V
GROUND
SIGNAL
ENGINE OIL
PRESS SENSOR
PRESS SENSOR
TEMP SENSOR
106-0735
WH-18
BK-18
OR-18
+V
GROUND
SIGNAL
SENSOR
102-2240
INJ ACT PRES CNTRL VLV
107-0677
OR-18
YL-18
GROUND
+BATTERY
SIGNAL
GN-18
PRESS SENSOR
194-6724
1
2
AE-C7
1152272
3
4
1
2
AE-C8
1152272
3
4
1
2
AE-C9
1152272
3
4
1
2
AE-C10
1152272
3
4
MACHINE CODE PLUG
135-0746
BK-18
BK-18
BK-18
1
2
AE-C16
1152272
3
4
A
B
AAA-C2
1231197
1
2
Y-C1
3E3364
AE-C13
CONN 5
1552269
AE-C15
3E3370
A
B
C
AE-C12
1552267
A
B
C
AE-C11
3E3370
A
B
C
AE-C14
155-2267
A
B
C
AE-C17
3E3370
A
B
C
WH-18
BK-18
OR-18
+V
GROUND
SIGNAL
SENSOR
FUEL TEMP
TURBO OUTLET
COOLANT TEMP
102-2240
AE-C21
1552267
A
B
C
1
2
AE-C18
1152272
3
4
ENGINE GROUND
POWERSHIFT SOLENOID
122-4973
RD-16
RD-16
OR-18
YL-18
GN-18
SIGNAL
GROUND
+5V
POWERSHIFT PRESS SENSOR
161-9932
G-C7
1552267
C
B
A
1
2
G-C8
1552269
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
M-C20
8N1517
IMPLEMENT FILTER SW 1(FRONT)
170-8241
SWING FILTER SW
170-8241
IMPLEMENT FILTER SW 2(REAR)
170-8241
COOLANT
LEVEL SENSOR
111-3794
RD-18
BK-18
GN-18
SIGNAL
GROUND
+8V
1
2
F-C3
1552269
F-C4
1552267
A
B
C
1
2
F-C5
1552269
1
2
F-C6
1552269
1
2
AC-C2
1552269
AC-C1
3E3364
1
2
C-C3
3E3361
1
2
C-C4
3E3361
1
2
C-C5
3E3361
1
2
C-C6
3E3361
1
2
AN-C2
1552269
1
2
H-C4
1552269
1
2
H-C3
1552269
1
2
H-C2
1552269
HYDRAULIC OIL LEVEL SWITCH
123-2993
BK-18
BK-18
CASE DRAIN FILTER SWITCH
144-5661
BK-18
BK-18
RETURN FILTER SWITCH
144-5661
BK-18
BK-18
1
2
3
4
ONE TOUCH
LOW IDLE
SWITCH
128-2134
RH JOYSTICK ASSY
128-2132
(NOTE C)
5
6
3E-3382
AP-C1
3E3370
A
B
C
1
2
3
4
3E-3382
HORN SWITCH
128-2134
LH JOYSTICK ASSY
128-2133
(NOTE C)
5
6
MOTOR
UPPER WASHER PUMP
7T-8890
MOTOR
LOWER WASHER PUMP
7T-8890
A
B
R-C2
8C3642
A
B
R-C3
8C3642
ROCKER SWITCH
OPERATOR MODE
165-0278
BU-18
BK-18
YL-18
WH-18
ACTION ALARM
3E-6328
RD-16
BK-16
ACTION LAMP
7N-1996
CIGAR LIGHTER
9W-0335
QUAD GAUGE
166-6943
ADDRESS SELECT
LOAD
DATA
CLOCK
GROUND
+V
BU-18
YL-18
WH-18
GN-18
BK-18
OR-18
WIPER CONTROL
127-9838
GROUND
WINDOW SWITCH
UNUSED
WASH PUMP
WASH SWITCH
WIPER MOTOR
WIPER SWITCH - INT
WIPER SWITCH - ON
B+
CATERPILLAR MONITORING SYSTEM
1736701
GROUND
ACTION LAMP
ACTION ALARM
CLEAR SWITCH
SERVICE SWITCH
SWING OIL LEVEL SWITCH
RETURN FILTER SWITCH
CASE DRAIN FILTER SWITCH
HYD OIL LEVEL SWITCH
IMPLEMENT FILTER SWITCH
SWING FILTER SWITCH
ALTERNATOR
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
SENSOR POWER (+8V)
CAT DATA LINK (+)
CAT DATA LINK (-)
ENG OIL LEVEL SWITCH
COOLANT LEVEL SWITCH
FUEL LEVEL SENSOR
OPERATOR MODE SWITCH
GAUGE LOAD LINE
GAUGE DATA LINE
GAUGE CLOCK
GAUGE POWER
BATTERY (+)
HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
4
2
V-C13
1160086
7
3
6
8
5
1
9
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
V-C11
8T9834
8
7
3E3385
6
5
4
3
2
1
HARNESS CODE PLUG
CONNECTOR
CONN 74
V-C10
3E3388
6
5
V-C12
4
3
2
1
-
+
OVERLOAD
WARNING BUZZER
113-4683
A
B
8C6354
C
D
E
F
G
H
J
SERVICE TOOL CONN
3
1
V-C4
1160087
5
4
2
1
2
V-C5
3E3361
PORT
12V POWER
117-2311
DC CONVERTER 24V TO 12V
119-1733
+24V UNSWITCHED
+24V SWITCHED
GROUND
+12V MEMORY OUT
+12V SWITCHED OUT
GROUND
A/C PHOTO CELL
128-2162
YL/WH-22
YL/GN-22
V-C6
9W1951
1
2
V-C7
1211158
1
2
V-C8
3E3379
3
4
5
6
ANTENNA
RH REAR SPEAKER (-)
RH FRONT SPEAKER (+)
B+ (12V)
RH FRONT SPEAKER (-)
NC
B+ MEMORY (12V)
LH REAR SPEAKER (-)
GROUND
LH REAR SPEAKER (+)
LH FRONT SPEAKER (+)
LH FRONT SPEAKER (-)
RH REAR SPEAKER (+)
WH/BK-18
GN/BK-18
WH-18
GN-18
BK-18
YL-18
RD-18
GY/BK-18
PU/BK-18
GY-18
PU-18
173-6530
12V AM/FM RADIO (U.S.)
173-6532
12V AM/FM CASSETTE (U.S.)
146-3090
12V AM/FM RADIO (EUR)
RADIO ANTENNA
8E-1118
3E3370
A
B
C
CB RADIO CON
L-C4
3E3367
1
2
L-C5
3E3385
3
4
5
6
7
8
AL-C1
3E3370
A
B
C
1
2
AL-C2
3E3361
1
2
AL-C3
3E3361
1
2
AL-C4
3E3361
1
2
3
4
5
6
7
8
9
10
11
12
F-C1
3E5179
1
2
3
4
F-C2
3E3376
BASIC A/C GROUP
152-5085
C549-BR-16
C550-GY-16
C548-PK-16
200-BK-16
3E-3376
1
2
3
4
5
6
124-GN-14
200-BK-14
519-PK-16
C537-GN-16
C538-OR-16
GN-18
GN-18
RELIEF SOL
152-8345
1
2
AF-C19
1552269
(NOTE G)
2
1
1
2
3
4
5
6
7
8
9
10
11
12
H-C1
3E5179
K-C3
1552252
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
G-C2
3T3044
K-C7
3T3043
A
B
K-C4
1552267
C
-PUMP+
PRELUBE PUMP
123-8915
PRELUBE PUMP RELAY
3E-0154
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
T-C3
8N1517
1
2
N-C3
3E3379
3
4
5
6
BK-18
PK-18
BU-18
GN-18
BR-18S4
S3
S2
S1
COM
THROTTLE POSITION SWITCH
106-0107
4
1
U-C2
3E3379
2
6
3
5
SPEAKER
6T-7695
SPEAKER
RH
LH
6T-7695
GND
B+
P
T
MOTOR
L
H
BR-16
GY-16
BK-16
OR-16
GN-16
UPPER WIPER MOTOR
147-7982
LH
SPEAKER 1
168-8772
-
-
508-PU-18
509-WH-18
511-BR-18
512-GN-18
RH
SPEAKER
168-8772
RESISTOR
DIMMING
116-6203
2
1
V-C3
3E3361
1
2
A-C1
3E3373
3
4
4
3
A-C2
3E3373
2
1
HVAC CONTROL
START SWITCHPANEL
150-1388
200-BK-18
C548-PK-18
C550-GY-18
C549-BR-18
TERMINAL BLOCK
7Y-5499
J-C5
1552252
J-C6
1552252
W-C2
1552267
1
2
E-C14
1552269
1
2
E-C13
1552269
AC COMPRESSOR ARC SUPPRESSOR
106-8704
AC PRESSURE SW
114-5333
BK-18
BK-18
1
2
3
(NOTE B)
1
2
E-C10
1552269
ENGINE OIL
LEVEL SW
123-2993
BK-18
BK-18
REAR SWING FRAME GROUND BOSS
LWR CAB SH GND BOSS
UP CAB SH GND BOSS
CAB RISER GROUND BOSS
RH FRAME GROUND BOSS
W-C3
1552267
A
B
C
W-C4
3E3370
W-C5
3E3370
AV-C1
3E3370
1
2
AJ-C1
1552269
1
2
AJ-C2
3E3364
J-C12
1552269
FRONT SWG FR GND BOSS
LH FRAME GND BOSS 1
SIGNAL
PROGRAM
GROUND
+24 V
BU-16
YL-16
OR-16
BK-16
FUEL LEVEL SENSOR
124-9325
1
2
J-C13
3E3373
3
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
T-C1
3T3043
1
2
3
4
6
7
8
9
10
12
13
14
15
5
11
T-C2
8N1526
K-C6
8N1527
J-C3
8N1518
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
T-C4
3T3043
J-C4
3T3044
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
E-C2
3T3044
25
J-C2
3T3043
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
M-C22
8N1526
J-C27
8N1527
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J-C8
3T0203
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
J-C9
8N1527
AF-C17
3T0204
AF-C18
8N1526
LH FRAME GND BOSS 2
LH CAB
147-0319
RH CAB
FLOODLAMP
FLOODLAMP
147-0319
1
2
AM-C1
3E3361
1
2
AR-C2
3E3361
1
2
N-C11
3E3373
3
4
BR-16
OR-16
PU-16
YL-16
ST
ON
OFF
B
S
C
R
KEYSWITCH
110-7887
GREASE REEL SW
139-2116
RD-18
BK-18
WH-18
3E3370
N-C12
3E3367
A
B
C
N-C13
3E3367
A
B
C
HEAVY
LIFT SW
139-2116
RD-18
BK-18
WH-18
(NOTE E)
OVERLOAD
WARNING SW
139-2116
RD-18
BK-18
WH-18
(NOTE C)
F-C7
1552267
A
C
B
ENG COMP
SHUT SW
139-2116
WH-18
BK-18
RD-18
W-C6
1552267
A
B
C
SHUTDOWN SW
GROUND LEVEL
139-2116
RD-18
WH-18
BK-18
G-C12
11552267
A
B
C
ENGINE/PUMP ENCLOSURE LAMP SW 2
139-2116
RD-18
BK-18
WH-18
1
2
G-C13
CONN 6
CONN 7
CONN 8
CONN 9
CONN 12
CONN 14
CONN 15
CONN 16
CONN 13
1552272
3
4
AY-C1
3E3370
A
B
C
AY-C2
3E3370
A
B
C
AY-C3
3E3370
A
B
C
1
2
AY-C4
1068629
3
G
1
2
AY-C5
1068629
3
G
1
2
AY-C6
1068629
3
G
1
2
G-C3
1552269
1
2
G-C4
1552269
1
2
G-C5
1552269
ENG PUMP ENCLOSURE LAMP 1
171-5672
RD-18
BK-18
ENG PUMP ENCLOSURE LAMP 2
171-5672
RD-18
BK-18
ENG PUMP ENCLOSURE LAMP 3
171-5672
RD-18
BK-18
AP-C2
1552267
A
B
C
LADDER LAMP SW
GROUND LEVEL
1392116
RD-18
BK-18
WH-18
R-C11
3E3379
K-C9
3E3370
1
2
R-C15
3E3373
3
4
1
2
R-C16
3E5179
3
4
5
6
7
8
9
10
11
12
1
2
R-C17
3E3387
3
4
5
6
7
8
1
2
R-C18
3E3381
3
4
5
6
V-C19
3E3379
V-C18
3E3385
V-C17
3E5176
V-C16
3E3376
1
2
3
4
5
6
7
8
9
10
11
12
V-C1
3E5179
1
2
3
4
5
6
7
8
V-C14
3E3387
R-C7
3E5176
R-C12
3E3385
1
2
R-C19
3E5176
3
4
5
6
7
8
9
10
11
12
1
2
R-C20
3E3385
3
4
5
6
7
8
1
2
R-C21
3E3379
3
4
5
6
1
2
R-C22
3E3373
3
4
1
2
R-C23
3E5179
3
4
5
6
7
8
9
10
11
12
N-C18
3E5176
N-C17
3E3376
N-C16
3E3381
N-C15
3E3387
N-C14
3E5179
1
2
L-C12
3E3373
3
4
1
2
L-C11
3E3379
3
4
5
6
1
2
3
4
5
6
7
8
L-C10
3E3385
1
2
L-C9
3E5176
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
L-C8
3E3382
1
2
3
4
5
6
7
8
L-C6
3E3388
1
2
3
4
5
6
7
8
9
10
11
12
L-C7
3E5179
R-C13
3E5176
R-C24
3E3385
R-C25
3E3379
R-C26
3E5179
R-C27
3E3388
R-C28
3E3382
R-C29
3E3376
F-C9
CONN 17
CONN 28
CONN 29
3E3364
G-C9
3E3364
J-C31
3E3364
1
2
AF-C1
3E3361
AF-C20
3E3361
C-C1
3E3364
AF-C21
3E3364
AF-C22
3E3364
N-C19
3E3370
N-C20
3E3370
AF-C23
3E3364
AF-C24
3E3364
CAB RISER CAB SHELL
1
2
R-C30
3E3361
1
2
R-C31
3E3361
R-C32
3E3364
R-C33
3E3364
L-C13
3E3388
(STD)
1
2
3
4
P-C1
3E3375
P-C2
1552267
P-C3
1552267
P-C4
1552267
1
2
AK-C2
153-2073
AK-C1
CONN 1
3E3364
J-C21
1552269
J-C22
1005805
1
2
F-C10
3E3364
E-C16
3E3364
1
2
R-C34
3E5176
3
4
5
6
7
8
9
10
11
12
U-C1
3E5179
CIRCUIT GROUPING
DESIGNATION
#L
ATCH WIRE, CABLE
&
COMPONENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLUE
GREEN
BU
GN
RD
WH
OR
YL
PK
BK
BLADE, SPADE, RING,
OR SCREW TERMINAL
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
CONNECTOR
SYMBOL DESCRIPTION
BROWN
PURPLE
GRAY
BLACK
COLORABBREV
PINK
YELLOW
ORANGE
WHITE
RED
BR
PU
GY
10A
10A
10A
10A
10A
10A
15A
15A
10A
10A
10A
10A
10A
10A
10A
15A
15A
15A
10A
15A
10A
FUSE BLOCK
111-4812
10A FUSE
9W-1442
15A FUSE
9W-1441
L-C1
3E3379
N-C1
3E3379
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
E-C1
8N1516
J-C1
8N1515
K-C2
3E3367
K-C5
3T3044
J-C25
8N1518
J-C32
1552269
J-C33
3E3364
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
J-C14
8N1517
R-C1
8N1518
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J-C28
8N1534
R-C8
8N1525
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
J-C29
3T3410
R-C9
3T3412
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
24
J-C30
3T3043
R-C10
3T3044
1
2
J-C34
3E3361
SWING OIL LVL SW
123-2993
BK-18
BK-18
CAB SHELL 01
CAB SHELL 02
1
2
K-C8
3E3361
AF-C11
1552267
A
B
C
-
+
HORN 1
1R9548
-
+
HORN 2
1R9549
N-C21
3E3367
A
B
C
N-C22
3E3367
A
B
C
CLEAR SW
165-5970
WH-18
BK-18
RD-18
SERVICE SW
165-5970
WH-18
BK-18
RD-18
K-C10
3E3367
A
B
C
K-C11
3E3370
1
2
H-C5
1552272
3
4
H-C6
3E3376
AN-C1
3E3376
1
2
AN-C3
1552269
AV-C2
1552267
B
A
C
1
2
3
4
5
6
7
8
9
10
11
12
AH-C1
3E5179
1
2
AH-C2
1552269
1
2
AH-C3
1552269
1
AH-C4
1552269
AH-C5
1552267
A
B
C
AH-C6
3E3370
A
B
C
BK-18
BU-18
PRESS SW
DUAL PRESS
SWING PLT
197-7370
BK-18
BU-18
IMPLEMENT PRESS SW
197-7370
J-C36
3E3367
A
B
C
LUBE FILL IND SW
170-1329
BK-18
RD-18
WH-18
AF-C9
1552252
GND
B+
P
T
MOTOR
L
H
BR-16
GY-16
BK-16
OR-16
GN-16
LOWER WIPER MOTOR
147-7982
4
1
R-C5
3E3379
2
6
3
5
1
2
R-C6
3E3361
ARC SUPPRESSOR
106-8704
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J-C10
3T0204
W-C1
3T0203
BU-16
RD-16
BK-16
PRESS SW
3E-7807
BU-16
RD-16
BK-16
PRESS SW
SWING BRAKETRAVEL BRAKE
3E-7807
AF-C10
1552267
A
B
C
AF-C12
1552267
A
B
C
ENGINE COMP GROUND
AC COMPRESSOR CLUTCH
147-0392
BK-18
BK-18
STARTER RELAY
118-3534
1
2
M-C19
3E3361
B
A
V-C2
3T4412
CBL-KK2
2
112-R19
SIDE/REAR FLOODLAMPS
CHASSIS LUBE
ETHER START AID
CONTROL VALVE WARMUP
DOME LAMP
SERVICE LAMPS
LADDER LAMPS
BOOM FLOODLMAPS
LIGHTS/WIPER SW PANEL
WIPERS
WASHERS
HORN
CIGAR LIGHTER
KEY SWITCH
CONVERTER
FRONT FLOODLAMPS
MACHINE CONTROL
MONITOR
OVERLOAD WARNING
HVAC
CONVERTER
200-G13 BK-14
200-G26 BK-14
200-G27 BK-14
188-G22 RD-16
657-G25 YL-16
1
2
G-C10
1552269
ENG PUMP ENCLOSURE LAMP 4
171-5672
RD-18
BK-18
ALL DASHED LINES ARE ATTACHMENTS.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
CATERPILLAR MONITORING SYSTEM CIRCUIT.
WIPER/WASHER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
ENGINE CONTROL CIRCUIT.
MACHINE CONTROL MODULE CIRCUIT.
START AID CIRCUIT.
688-G9 PU-16
689-G10 BU-16
200-G27 BK-16
G-C11
A
C
B
ENG/PUMP
ENCLOSE
LAMP SW 1
139-2116
WH-18
BK-18
RD-18
1552267
688-G9 PU-16
689-G10 BU-16
200-G27 BK-16
3E-7842
142-J180 RD-16
142-J180 RD-16
188-J111 RD-16
(NOTE G)
101-M59 RD-4
177-BBB1 RD-4
177-BBB1 RD-4
109-M127 RD-4
109-M78 RD-8
109-M82 RD-8
109-M78 RD-8
109-M82 RD-8
101-YY1 RD-4
177-BBB1 RD-4
109-M127 RD-4
188-J186 RD-16
BBB MAIN BREAKER TO MAIN RELAYH800141-8698
FFF REAR CTANKING MTR TO GROUNDK1500105-4728
YY ALTERNATOR BREAKER TO MAIN BREAKERH701179-6036
ATCH
ATCH
ATCH
AG-C1
AG-C1
AG-C1
AG-C1
AG-C1
AG-C1
GROUND
NOTE G
NOTE G