RENR3405
June 1999
TH103
Electrical System
3PN530-836
3PN838-943
3PN945-989
3PN991-995
1999 Caterpillar
All Rights Reserved
Printed in U.S.A.
Wire Description Chart
Wire
Number
Wire
Color
Description
Wire
Number
Wire
Color
Description
Power Distribution Circuits Accessory Circuits (cont'd)
101 RD Bat (+) (Not Application Specific) 517 BU Blower Motor (Low)
102 BU Head Lamp Sw, Dome Lamp, Steer Col Sw 518 OR Haz Sw to Flasher
103 YL Func Lock Sw 536 WH Hazard Sw to Steer Col Sw & Flasher
105 BR Key Sw 546 BU Aux A Sol
108 RD B+ Radio 547 OR Aux B Sol
112 PU Main Power Rly Output to Fuses 548 GY Aux Div Sol
113 OR Indicator Lights (Power) 577 PU Rear Wiper
114 GN Warning Horn Sw (Forward) 585 YL Func Lock Sw to Boom Ctrl Sw
115 PK Stabilizer Switches A546 BU Boom Ctrl Sw to Aux A Relay (coil)
116 BR Frame Level Sw A547 OR Boom Ctrl Sw to Aux B Relay (coil)
117 YL Speed Limiter
Lighting Circuits
118 GY Front Wiper Sw 603 PK Rotary Beacon
119 PK Rear Wiper/Washer Sw 604 OR Stop Lamp
123 WH Power to Gauges, Hi Cool Temp Alarm 605 YL Turn Lamp - Left
124 GN Heater Sw 606 GY Turn Lamp - Right
126 PK Park Brake Sw 607 PK Flood Lamp
130 GN Flood Lamp Sw 610 OR Head Lamp Relay to Steer Col Sw
135 BU Not Used 611 PU Head Lamp Hi
136 GN Steer Select Sw 614 PU Head Lamp Sw to Lamp Fuses
144 GN Beacon Sw 617 BR Tail/Position Lamp - Left & Plate Lamp
147 PU Lockout Rely (contact) to Stab Fuse and Frame Level Fuse 618 YL Tail/Position Lamp - Right
157 YL Haz Warn Sw (Turn Sig Ckt) 619 GN Head Lamp Lo
161 PK Haz Warn Sw (Haz Ckt) 622 PU Flood Lamp Sw to Head/Flood Sw (TUV only)
162 YL Aux Sw 627 YL Fog Lamp
165 YL Diff Lock Sw 629 PK Head/Flood Lamp Sw to Head Lamp Relay (contact)
174 PK Load Indicator 634 WH Head Lamp/Side Sw to Head Lamp Sw (TUV only)
Ground Circuits Control Circuits
200 BK Main Chassis 702 OR XMSN Neutralizing Relay (contact)
Basic Machine Circuits
727 GN Prox Sw (Load) to Steer Relay (coil)
304 WH Starter Relay Output 728 BU Prox Sw (Supply) to Steer Relay (contact)
306 GN Neut Start Relay (contact) to Start Relay (coil) 751 GN XMSN High Sol
307 OR Key Sw to Neut Start Relay (contact) 752 YL XMSN Fwd Sol
308 YL Main Pwr, Headlamp Rly, Backlights 754 BU XMSN Rev Sol
310 PU Cold Start Relay Coil 755 OR XMSN 2nd Sol
317 YL Start Aid Relay To Start Aid Sol 762 YL Lockout Relay to Boom Sensor
321 BR Reverse Lamp, Backup Alarm 764 PU Steer Select Sw B
322 GY Warning Horn (Forward) 766 GN XMSN Control Sw
324 BU Differential Lock Sol B753 YL Frame Level Sw to Sol
327 PK Func Lock Sw to Tilt Sol, Lockout Relay (contact) B754 GN Frame Level Sw to Sol
329 YL E Stop Sol J755 BU Left Frame Level Solenoid Return
330 YL Neutral Start Relay Coil, Park Brake Sw J756 BR Right Frame Level Solenoid Return
332 BU Lockout Sw to Func Lock Sw J757 PU LH O/R Up Sol Return
A314 OR Park Brake SW to Trans Neutralizer Relay Set J758 PK LH O/R Down Sol Return
A315 WH Park Brake SW to Trans Neutralizer Relay Reset J759 GN RH O/R Up Sol Return
Monitoring Circuits
J760 YL RH O/R Down Sol Return
403 GN Alternator (R) Term to Serv Meter 818 BR Indicator Sw
405 GY Oil Press Sw 819 GY Indicator Sw
441 OR Eng Coolant Temp Gage 900 PU XMSN 1st Sol
444 BU Oil Temp Gage 910 YL XMSN Neut Rly to Neut & Brk SW
447 PK Fuel Level Gage 979 WH Div Sols
F401 GY High Coolant Temp Sw 980 BR Telescope Out Sol
Accessory Circuits
985 GY Crab Steer Sol
500 BR Wiper - Front (Park) 986 OR Four Wheel Ster Sol
501 GN Wiper - Front (Low) A979 WH Tele Div Relay (coil)
502 OR Wiper - Front (HI) A980 PK Tele Out Relay (coil)
506 PU Washer - Front C916 OR Stab Sw to RH O/R Up Sol
507 WH Washer - Rear C917 YL Stab Sw to RH O/R Down Sol
508 PK Radio Speaker - Left C918 GN Stab Sw to LH O/R Up Sol
509 WH Radio Speaker - Left (Common) C919 PU Stab Sw to LH O/R Down Sol
511 BR Radio Speaker - Right G969 YL Tilt Sol Return
512 GN Radio Speaker - Right (Common) P917 BR Speed Limiter to Pressure Sw
515 GY Blower Motor (HI) P918 GN Press Sw to Speed Sensor
Component Location
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Alarm - Backup C-12 1 Solenoid - Fwd A-9 2
Alternator D-11 3 Solenoid - FWS E-10 12
Assembly - Gauge A-3 A Solenoid - High A-8 2
Assembly - Fan I-3 5 Solenoid - LH O/R Down A-11 8
Batteries D-11 2 Solenoid - LH O/R Up A-12 8
Control - XMSN A-7 A Solenoid - Rev A-9 2
Flasher I-14 B Solenoid - RH O/R Down A-11 8
Fuse Block G-14 B Solenoid - RH O/R Up A-12 8
Fuse Block F-14 B Solenoid - Tele Out A-10 8
Ground - Chassis A-14 16 Solenoid - Tilt 1 A-10 8
Ground - Dash F-4 A Solenoid - Tilt 2 A-10 8
Grounds - Subframe B-10 15 Solenoids - Fuel Level C-11 9
Heater D-12 B Switch - Aux C-5 A
Indicator Display H-12 A Switch - Beacon E-5 A
Load Indicator F-13 C Switch - Boom Control H-12 C
Motor - Front Washer E-10 2 Switch - Brake Pedal E-7 6
Motor - Front Wiper E-1 A Switch - Cold Start D-5 A
Motor - Heater Assembly G-10 C Switch - Diff Lock F-5 A
Motor - Roof Washer E-10 2 Switch - Flood Lamp C-5 A
Motor - Roof Wiper H-2 7 Switch - Frame Level G-11 C
Motor -Starter D-12 4 Switch - Hazard Warning G-5 A
Relay - Cold Start D-11 2 Switch - Headlamp/Side F-5 A
Relay - Main I-15 B Switch - Heater G-11 C
Relay - Cold Start E-11 2 Switch - Eng Cool Temperature D-10 13
Relay - XMSN Neutralizing I-15 B Switch - Horn E-3 A
Relay Block H-11 C Switch - Indicator A D-2 C
Relay Block H-14 B Switch - Indicator B D-2 C
Sender - Fuel Level E-10 10 Switch - LH Stabilizer E-5 A
Sender - Coolant Temperature D-10 13 Switch - Master Steer D-5 A
Sender - XMSN Oil Temperature D-10 11 Switch - Oil Pressure D-10 14
Solenoid - 1st A-9 2 Switch - Park Brake F-11 C
Solenoid - 2nd A-9 2 Switch - Rear/Fog F-5 A
Solenoid - Aux A A-11 8 Switch - RH Stabilizer E-5 A
Solenoid - Aux B A-11 8 Switch - Roof Wiper/Washer D-5 A
Solenoid - Crab E-10 12 Switch - Service Brake F-10 C
Solenoid - D Lock A-10 8 Switch - Start I-5 A
Solenoid - Div 1 A-11 8 Switch - Steer Select A G-5 A
Solenoid - Div 2 A-11 8 Switch - Steer Select B G-5 A
Solenoid - Div 3 A-10 8 Switch - Steering Column C-3 A
Solenoid - E-Stop D-10 13 Switch - XMSN Neut E-5 A
A = Located in Dash Area.
B = Located under seat.
C = Located in right side council
Machine locations are repeated for components located close together.
Related Electrical Service Manuals
Title Form Number
Starter: 6V-0492 SENR3828
Sender Specifications
Part No. Component Resistance (Ohms)¹
7N-8532 Sender - Water Temperature 72-82 @ 110ºC (230ºF)
560-716 @ 54ºC (130ºF)
8I-3814 Sender - Fuel Level 33 Full
240 Empty
8I-6428 Sender- Transmission Oil Temperature 72-82 @ 110ºC (230ºF)
560-716 @ 54ºC (130ºF)
¹ At room temperature.
Connector Location¹
Connector Number
Schematic
Location
Machine
Location
CONN 1 Trailer Option A-15 1
CONN 2 C-14 1
CONN 3 A-14 1
CONN 4 A-13 1
CONN 5 System Calibration F-12 C
CONN 6 D-12 17
CONN 7 B-12 15
CONN 8 B-12 15
CONN 9 C-11 17
CONN 10 C-11 17
CONN 11 D-11 17
CONN 12 E-11 17
CONN 13 E-11 17
CONN 14 F-11 C
CONN 15 H-12 C
CONN 16 H-11 C
CONN 17 H-8 19
CONN 18 F-8 19
CONN 19 E-8 6
CONN 20 D-8 19
CONN 21 B-8 19
CONN 22 B-8 19
CONN 23 B-8 19
CONN 24 B-8 19
CONN 25 Function Lock A-6 C
CONN 26 Roof Harness I-5 19
CONN 27 B-4 A
CONN 28 H-3 A
CONN 29 E-2 18
CONN 30 D-2 18
¹The connectors shown in this chart are harness to harness and special
use connectors. Connectors which join a harness to a component are
generally located at on near the component. See the component
location chart.
A
3
4
5
8
6
9
10
11
12
14
15
13
16
B
C
1
2
17
18
19
7
A
3
4
5
6
8
9
10
11
12
14
15
13
16
B
C
1
2
17
18
19
7
Machine Harness Connector And Component Locations
E90562
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
200-E10 BK-16
200-E9 BK-16
200-E7 BK-16
306-E13 GN-16
310-E14 PU-16
317-E15 YL-10
329-E16 YL-16
403-E17 GN-16
506-E18 PU-16
101-E1 RD-10
101-E3 RD-10
101-E2 RD-6
304-E12 WH-10
310-E14 PU-16
507-E19 WH-16
200-E7 BK-16
329-E16 YL-16
306-E13 GN-16
507-E19 WH-16
506-E18 PU-16
403-E17 GN-16
200-E8 BK-16
200-E11 BK-16
101-E3 RD-10
101-E6 RD-10
101-E2 RD-6
101-E6 RD-10
101-E5 RD-10
101-E4 RD-10
123-G1 WH-16
123-G1 WH-16 123-G2 WH-18
123-G3 WH-18
123-G4 WH-18
200-G7 BK-18
200-G9 BK-18
200-G11 BK-18
308-G12 YL-18
308-G12 YL-18
308-G13 YL-18
308-G14 YL-18
403-G15 GN-18
403-G15 GN-18
441-G16 OR-18
441-G16 OR-18
444-G17 BU-18
444-G17 BU-18
447-G18 PK-18
447-G18 PK-18
123-G3 WH-18
308-G13 YL-18
308-G14 YL-18
200-G7 BK-18
200-G8 BK-18
200-G9 BK-18
200-G11 BK-18
200-G10 BK-18
308-G12 YL-18
200-G7 BK-18
200-G6 BK-18
141-8045
200-G5 BK-18
200-G5 BK-18
200-G5 BK-18
HARNESS AS.
A
C
E
F
G
H
141-9977 01
SUBFRAME
CHASSIS
ENGINE
FUSE PANEL
K
L
M
N
P
R
T
U
140-3031 04
XMSN DIODE02
8I-4640 00
8I-4641 00
119-2856
119-2859
00
00
BATTERY CABLE
BATTERY CABLE
CBL-CC1 BK-00
CBL-CF1 BK-00
121-4152 01 ATCH BATTERY CABLE
125-0014 01 ATCH BATTERY CABLE
141-8038 07 DASHPANEL
8I-4391 02
200-L2 BK-16
200-L3 BK-16
607-L4 PK-14
607-L6 PK-16
607-L5 PK-16
04 8I-4949
508-M1 PU-16
509-M2 WH-16
511-M3 BR-16
512-M4 GN-16
509-M2 WH-16
512-M4 GN-16
511-M3 BR-16
508-M1 PU-16
SPEAKERS
DASHPANEL
SUBFRAME
UNDER OPERATORS SEAT
200-L1 BK-16
ATCH
ATCH
8I-4853 03 ATCH STOPLAMP SWITCH
130-P1 GN-16
604-P2 OR-16
121-7186 01 ATCH
200-R1 BK-16
606-R2 GY-16
611-R3 PU-16
618-R4 YL-16
619-R5 GN-16
120-7261 01 ATCH BEACON (OPEN CAB)
200-T1 BK-16
200-T1 BK-16
603-T2 PK-16
603-T2 PK-16
OPERATOR PLATFORM
FAN ASSEMBLY
5D2855
V
W
X
120-7286 02 ATCH FAN
LOC IDENT PART NO CHG NOTE
200-U1 BK-16
308-U2 YL-16
145-8137 01 ATCH WIPER (ROOF)
577-V2 PU-16
200-V1 BK-16
144-3061 04
200-N2 BK-16
200-N3 BK-16
200-N4 BK-16
200-N5 BK-16
200-N1 BK-16
321-N6 BR-16
321-N7 BR-16
321-N8 BR-16
604-N9 OR-16
604-N10 OR-16
604-N11 OR-16
617-N15 BR-16
617-N16 BR-16 618-N18 YL-16
627-N20 YL-16
627-N21 YL-16
617-N17 BR-16
144-8051
144-3623
321-C9 BR-16
321-C8 BR-16
321-C7 BR-16
200-C1 BK-16
200-C2 BK-16
200-C3 BK-16
138-8555 00 BOOM
138-8557 CAB00
818-W1 BR-16
818-W1 BR-16
819-W2 GY-16
819-W2 GY-16
200-C3 BK-16
321-C9 BR-16
8I-6336
755-K1 OR-16
900-K2 PU-16
101-F1 RD-10
101-F2 RD-10
101-F3 RD-10
546-F155 BU-18
546-F155 BU-18
102-F4 BU-14
102-F6 BU-16
102-F7 BU-14
103-F8 YL-14
105-F9 BR-14
113-F11 OR-18
113-F12 OR-18
108-F10 RD-18
114-F13 GN-14
115-F15 PK-16
115-F14 PK-16
116-F16 BR-16
117-F17 YL-16
118-F19 GY-16
118-F20 GY-16
118-F18 GY-16
119-F21 PK-16
123-F22 WH-16
124-F23 GN-16
126-F24 PK-16
126-F26 PK-14
126-F27 PK-14
126-F28 PK-16
130-F29 GN-14
130-F30 GN-14
105-F9 BR-14
102-F7 BU-14
115-F14 PK-16
119-F21 PK-16
130-F30 GN-14
103-F8 YL-14
126-F28 PK-16
113-F11 OR-18
126-F24 PK-16
126-F25 PK-16
117-F17 YL-16
102-F5 BU-18
101-F3 RD-10
123-F22 WH-16
108-F10 RD-18
116-F16 BR-16
115-F14 PK-16
108-F10 RD-18
113-F11 OR-18
119-F21 PK-16
118-F18 GY-16
117-F17 YL-16
124-F23 GN-16
126-F27 PK-14
103-F8 YL-14
114-F13 GN-14
130-F29 GN-14
105-F9 BR-14
102-F4 BU-14
102-F5 BU-18
118-F19 GY-16
118-F20 GY-16
101-F2 RD-10
101-F1 RD-10
135-F32 BU-18
135-F32 BU-18
135-F32 BU-18
136-F34 GN-18
136-F34 GN-18
136-F34 GN-18
136-F33 GN-18
136-F33 GN-18
136-F33 GN-18
144-F35 GN-16
144-F35 GN-16
144-F35 GN-16
119-F21 PK-16
144-F35 GN-16
136-F34 GN-18
157-F36 YL-16
157-F36 YL-16
157-F36 YL-16
161-F37 PK-16
161-F37 PK-16
161-F37 PK-16
162-F40 YL-16
162-F40 YL-16
126-F26 PK-14
162-F39 YL-16
162-F39 YL-16
162-F46 YL-18
162-F46 YL-18
162-F42 YL-16
162-F42 YL-16
162-F43 YL-16
162-F43 YL-16
162-F44 YL-16
162-F44 YL-16
162-F45 YL-16
162-F45 YL-16
162-F41 YL-16
162-F41 YL-16
165-F47 YL-16
165-F47 YL-16
165-F47 YL-16
165-F47 YL-16
174-F48 PK-16
174-F48 PK-16
174-F48 PK-16
200-F50 BK-18
200-F50 BK-18
200-F52 BK-18
200-F52 BK-18
200-F53 BK-18
200-F53 BK-18
200-F54 BK-18
200-F54 BK-18
200-F55 BK-16
200-F55 BK-16
200-F56 BK-18
200-F56 BK-18
200-F51 BK-18
200-F51 BK-18
200-F51 BK-18
200-F60 BK-18
200-F60 BK-18
200-F62 BK-18
200-F62 BK-18
200-F63 BK-18
200-F63 BK-18
200-F64 BK-18
200-F64 BK-18
102-F6 BU-16
118-F18 GY-16
114-F13 GN-14
115-F14 PK-16
119-F21 PK-16
144-F35 GN-16
136-F34 GN-18
157-F36 YL-16
161-F37 PK-16
165-F47 YL-16
113-F11 OR-18
200-F58 BK-16
200-F58 BK-16
200-F59 BK-18
200-F59 BK-18
200-F61 BK-18
200-F61 BK-18
200-F58 BK-16
200-F59 BK-18
200-F61 BK-18
200-F65 BK-18
200-F65 BK-18
200-F65 BK-18
200-F50 BK-18
200-F51 BK-18
200-F56 BK-18
200-F54 BK-18
200-F55 BK-16
200-F53 BK-18
200-F52 BK-18
200-F66 BK-18
200-F66 BK-18
200-F68 BK-16
200-F68 BK-16
200-F71 BK-18
200-F72 BK-18
200-F72 BK-18
200-F72 BK-18
200-F72 BK-18
200-F73 BK-18
200-F73 BK-18
200-F73 BK-18
200-F73 BK-18
200-F75 BK-18
200-F75 BK-18
200-F75 BK-18
200-F75 BK-18
200-F74 BK-18
200-F74 BK-18
200-F76 BK-18
200-F76 BK-18
200-F76 BK-18
200-F76 BK-18
200-F77 BK-18
200-F77 BK-18
200-F77 BK-18
200-F77 BK-18
200-F79 BK-18
200-F79 BK-18
200-F79 BK-18
200-F79 BK-18
200-F80 BK-18
200-F80 BK-18
200-F80 BK-18
200-F80 BK-18
124-F23 GN-16
200-F81 BK-18
200-F81 BK-18
200-F81 BK-18
162-F39 YL-16
162-F46 YL-18
124-F23 GN-16
200-F81 BK-18
116-F16 BR-16
200-F82 BK-16
200-F82 BK-16
200-F82 BK-16
200-F82 BK-16
200-F83 BK-16
200-F83 BK-16
200-F85 BK-18
200-F85 BK-18
200-F85 BK-18
200-F85 BK-18
200-F86 BK-16
200-F86 BK-16
200-F86 BK-16
200-F87 BK-16
200-F87 BK-16
200-F87 BK-16
200-F88 BK-16
200-F88 BK-16
200-F88 BK-16
200-F81 BK-18
200-F82 BK-16
200-F85 BK-18
200-F86 BK-16
200-F89 BK-14
200-F89 BK-14
200-F91 BK-16
200-F91 BK-16
200-F92 BK-18
200-F92 BK-18
200-F49 BK-16
200-F57 BK-16
200-F67 BK-14
200-F78 BK-16
200-F84 BK-16
200-F90 BK-18
200-F90 BK-18200-F90 BK-18
306-F93 GN-18
306-F93 GN-18
306-F93 GN-18
307-F94 OR-18
307-F94 OR-18
307-F94 OR-18
308-F95 YL-18
308-F95 YL-18
308-F96 YL-18
308-F96 YL-18
308-F97 YL-18
308-F97 YL-18
308-F98 YL-18
308-F98 YL-18
308-F98 YL-18
308-F98 YL-18
308-F99 YL-18
308-F99 YL-18
308-F100 YL-18
308-F100 YL-18
308-F101 YL-14
308-F101 YL-14
308-F101 YL-14
308-F102 YL-18
308-F102
308-F103 YL-18
308-F103 YL-18
308-F104 YL-18
308-F104 YL-18
308-F110 YL-18
308-F110 YL-18
162-F44 YL-16
162-F45 YL-16
162-F43 YL-16
162-F42 YL-16
174-F48 PK-16
200-F86 BK-16
130-F31 GN-14
200-F88 BK-16
126-F26 PK-14
116-F16 BR-16
200-F82 BK-16
200-F85 BK-18
124-F23 GN-16
200-F81 BK-18
162-F46 YL-18
162-F39 YL-16
308-F105 YL-18
308-F105 YL-18
308-F105 YL-18
308-F106 YL-18
308-F106 YL-18
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321-A30 BR-16
332-A40 BU-14
332-A40 BU-14
403-A41 GN-18
403-A41 GN-18
506-A47 PU-18
506-A47 PU-18
507-A48 WH-18
507-A48 WH-18
548-A51 GY-16
548-A51 GY-16
605-A53 YL-16
605-A53 YL-16
607-A57 PK-14
607-A57 PK-14
604-A52 OR-16
604-A52 OR-16
611-A58 PU-16
611-A58 PU-16
617-A59 BR-16
617-A59 BR-16
619-A63 GN-16
627-A64 YL-16627-A64 YL-16
762-A71 YL-16
762-A71 YL-16
J757-A74 PU-16
J757-A74 PU-16
J759-A76 GN-16
J759-A76 GN-16
J758-A75 PK-16
J758-A75 PK-16
980-A87 BR-16
980-A87 BR-16
C916-A88 OR-16
C916-A88 OR-16
C917-A89 YL-16
C917-A89 YL-16
C918-A90 GN-16
C918-A90 GN-16
C919-A91 PU-16
C919-A91 PU-16
310-A29 PU-18
306-A27 GN-18
403-A41 GN-18
507-A48 WH-18
506-A47 PU-18
762-A71 YL-16
332-A40 BU-14
617-A59 BR-16
607-A57 PK-14
604-A52 OR-16
605-A53 YL-16
321-A30 BR-16
627-A64 YL-16
548-A51 GY-16
308-A28 YL-14
751-A67 GN-16
900-A80 PU-16
755-A70 OR-16
752-A68 YL-16
754-A69 BU-16
C918-A90 GN-16
J757-A74 PU-16
C916-A88 OR-16
J759-A76 GN-16
J758-A75 PK-16
C919-A91 PU-16
C917-A89 YL-16
979-A83 WH-16
979-A83 WH-16
979-A84 WH-16
979-A84 WH-16
979-A85 WH-16
979-A85 WH-16
979-A86 WH-16
979-A86 WH-16
547-A50 OR-18
547-A50 OR-18
547-A50 OR-18
546-A49 BU-18
546-A49 BU-18
546-A49 BU-18
G969-A92 YL-16
G969-A92 YL-16
G969-A93 YL-16
G969-A95 YL-16
G969-A94 YL-16
G969-A94 YL-16
403-A41 GN-18
506-A47 PU-18
310-A29 PU-18
727-A65 GN-18
727-A65 GN-18
728-A66 BU-18
728-A66 BU-18
985-A81 GY-18
985-A81 GY-18
986-A82 OR-18
986-A82 OR-18
444-A44 BU-18
444-A44 BU-18
447-A45 PK-18
447-A45 PK-18
329-A38 YL-16
329-A38 YL-16
329-A37 YL-14
329-A39 YL-16
329-A39 YL-16
329-A39 YL-16
755-A70 OR-16
900-A80 PU-16
751-A67 GN-16
752-A68 YL-16
754-A69 BU-16
G969-A93 YL-16
980-A87 BR-16
G969-A95 YL-16
405-A42 GY-18
405-A42 GY-18
322-A31 GY-14
322-A31 GY-14
327-A33 PK-14
327-A33 PK-14327-A35 PK-16
327-A35 PK-16
327-A36 PK-14
327-A36 PK-14
327-A34 PK-16
327-A34 PK-16
324-A32 BU-18
324-A32 BU-18
324-A32 BU-18
441-A43 OR-18
441-A43 OR-18
606-A54 GY-16
606-A54 GY-16
606-A55 GY-16
606-A55 GY-16
B752-A78 GN-16
B752-A78 GN-16
B753-A79 YL-16
B753-A79 YL-16
J760-A77 YL-16
J760-A77 YL-16
J760-A77 YL-16
J755-A72 BU-16
J755-A72 BU-16
J756-A73 BR-16
J756-A73 BR-16
507-A48 WH-18
321-A30 BR-16
548-A51 GY-16
617-A59 BR-16
627-A64 YL-16 762-A71 YL-16
J755-A72 BU-16
J756-A73 BR-16
C916-A88 OR-16
C917-A89 YL-16
C918-A90 GN-16
C919-A91 PU-16
J757-A74 PU-16
J758-A75 PK-16
J759-A76 GN-16
J760-A77 YL-16
G969-A94 YL-16
G969-A95 YL-16
G969-A93 YL-16
979-A84 WH-16
979-A85 WH-16
979-A86 WH-16
980-A87 BR-16
327-A35 PK-16
327-A36 PK-14
327-A34 PK-16
548-A51 GY-16
617-A59 BR-16
627-A64 YL-16
762-A71 YL-16
321-A30 BR-16
507-A48 WH-18
403-A41 GN-18
506-A47 PU-18
310-A29 PU-18
329-A39 YL-16
329-A39 YL-16
310-A29 PU-18
506-A47 PU-18
403-A41 GN-18
507-A48 WH-18
J755-A72 BU-16
J756-A73 BR-16
C916-A88 OR-16
J759-A76 GN-16
C917-A89 YL-16
C918-A90 GN-16
J757-A74 PU-16
J758-A75 PK-16
C919-A91 PU-16
J760-A77 YL-16
G969-A94 YL-16
327-A34 PK-16
321-A30 BR-16
548-A51 GY-16
617-A59 BR-16
627-A64 YL-16
762-A71 YL-16
327-A34 PK-16
G969-A94 YL-16
607-A57 PK-14
605-A53 YL-16308-A28 YL-14
332-A40 BU-14
604-A52 OR-16
606-A55 GY-16
324-A32 BU-18
G969-A95 YL-16
G969-A93 YL-16
979-A84 WH-16
979-A85 WH-16
979-A86 WH-16
980-A87 BR-16
327-A35 PK-16
327-A36 PK-14
606-A56 GY-16
547-A50 OR-18
546-A49 BU-18
606-A55 GY-16
604-A52 OR-16
332-A40 BU-14
308-A28 YL-14
605-A53 YL-16
607-A57 PK-14
306-A27 GN-18
324-A32 BU-18
751-A67 GN-16
752-A68 YL-16
754-A69 BU-16
755-A70 OR-16
900-A80 PU-16
619-A63 GN-16
B752-A78 GN-16
B753-A79 YL-16
547-A50 OR-18
546-A49 BU-18
606-A55 GY-16
604-A52 OR-16
332-A40 BU-14
308-A28 YL-14
605-A53 YL-16
607-A57 PK-14
306-A27 GN-18
306-A27 GN-18
200-A5 BK-16
200-A5 BK-16
200-A6 BK-16
200-A6 BK-16
200-A7BK-16
200-A7 BK-16
200-A8BK-16
200-A8 BK-16
200-A11 BK-16
200-A12 BK-16
447-A45 PK-18
200-A11 BK-16
985-A81 GY-18
200-A12 BK-16
986-A82 OR-18
329-A37 YL-14
405-A42 GY-18
444-A44 BU-18
441-A43 OR-18
200-A10 BK-16
200-A10 BK-16
200-A10 BK-16
200-A9 BK-16
200-A9 BK-16
200-A13 BK-14
200-A14 BK-14
200-A15 BK-16
200-A15 BK-16
200-A16 BK-16
200-A16 BK-16
200-A17 BK-16
200-A17 BK-16
200-A18 BK-16
200-A18 BK-16
618-A60 YL-16
618-A60 YL-16
618-A62 YL-16
618-A61 YL-16
618-A61 YL-16
618-A61 YL-16
618-A61 YL-16
618-A61 YL-16
200-A9 BK-16
200-A12 BK-16
200-A11 BK-16
618-A61 YL-16
J756-A73 BR-16
J755-A72 BU-16
G969-A94 YL-16
762-A71 YL-16
627-A64 YL-16
617-A59 BR-16
548-A51 GY-16
507-A48 WH-18
506-A47 PU-18
403-A41 GN-18
327-A34 PK-16
321-A30 BR-16
310-A29 PU-18
329-A39 YL-16
C916-A88 OR-16
C917-A89 YL-16
C918-A90 GN-16
C919-A91 PU-16
J757-A74 PU-16
J758-A75 PK-16
J759-A76 GN-16
J760-A77 YL-16
327-A35 PK-16
327-A36 PK-14
979-A84 WH-16
979-A86 WH-16
980-A87 BR-16
G969-A93 YL-16
G969-A95 YL-16
979-A85 WH-16
329-A37 YL-14
444-A44 BU-18
405-A42 GY-18
441-A43 OR-18
200-A18 BK-16
200-A18 BK-16
200-A14 BK-14
200-A14 BK-14
B752-A78 GN-16
B752-A78 GN-16
B753-A79 YL-16
B752-A78 GN-16
B753-A79 YL-16
B753-A79 YL-16
200-A16 BK-16
200-A17 BK-16
200-A16 BK-16
200-A17 BK-16
618-A62 YL-16
618-A62 YL-16
200-A24 BK-14
200-A24 BK-14
200-A24 BK-14
200-A13 BK-14
200-A13 BK-14
727-A65 GN-18
728-A66 BU-18
200-A12 BK-16
200-A11 BK-16
200-A9 BK-16
200-A9 BK-16
200-A12 BK-16
200-A11 BK-16
200-A10 BK-16
200-A15 BK-16
200-A15 BK-16
200-A13 BK-14
200-A13 BK-14
200-A13 BK-14
547-A50 OR-18
546-A49 BU-18
200-A15 BK-16
200-A17 BK-16
101-A1 RD-10
101-A1 RD-10
101-A2 RD-10
101-A2 RD-10
101-A3 RD-10
101-A3 RD-10
101-A3 RD-10
101-A2 RD-10
101-A1 RD-10
101-A1 RD-10
101-A2 RD-10
101-A3 RD-10
308-C6 YL-14
308-C6 YL-14
327-C10 PK-16
327-C10 PK-16
332-C11 BU-14
332-C11 BU-14
607-C22 PK-14
607-C22 PK-14
G969-C34 YL-16G969-C34 YL-16
762-C31 YL-16
762-C31 YL-16
200-C4 BK-16
604-C13 OR-16
605-C16 YL-16
606-C19 GY-16
617-C23 BR-16
618-C26 YL-16
627-C29 YL-16
321-C7 BR-16
604-C13 OR-16
605-C16 YL-16
606-C19 GY-16
617-C23 BR-16
618-C26 YL-16
627-C29 YL-16604-C14 OR-16
604-C15 OR-16
605-C17 YL-16
605-C18 YL-16
606-C20 GY-16
606-C21 GY-16
617-C24 BR-16
617-C25 BR-16
618-C27 YL-16
618-C28 YL-16
627-C30 YL-16
627-C30 YL-16
618-C28 YL-16
617-C25 BR-16
606-C21 GY-16
605-C18 YL-16
604-C15 OR-16
617-C24 BR-16
604-C14 OR-16
618-C27 YL-16
606-C20 GY-16
200-C2 BK-16
605-C17 YL-16
627-C30 YL-16
618-C28 YL-16
618-C27 YL-16
617-C25 BR-16
617-C24 BR-16
606-C21 GY-16
606-C20 GY-16
605-C18 YL-16
605-C17 YL-16
604-C15 OR-16
321-C9 BR-16
604-C14 OR-16
332-C11 BU-14
308-C6 YL-14
G969-C34 YL-16
327-C10 PK-16
762-C31 YL-16
200-C4 BK-16
200-C1 BK-16
NOTES
NOTE B:
NOTE C:
NOTE E:
LOC IDENT PART NO CHG NOTE
LOC IDENT PART NO CHG NOTE
A547-F163 PU-16
A547-F163 PU-16
A547-F163 PU-16A547-F163 PU-16
A546-F162 GN-16
A546-F162 GN-16
A546-F162 GN-16
A546-F162 GN-16
153-3819 00 STD FORK CONTROL
162-AC1 YL-16
585-AC2 YL-16
585-AC3 YL-16
A546-AC4 BU-18
A547-AC5 OR-18
A979-AC6 WH-16
A979-AC6 WH-16
162-AC1 YL-16
585-AC3 YL-16
A546-AC4 BU-18
A547-AC5 OR-18
585-AC2 YL-16
NOTE B
818-X1 BR-16
819-X2 GY-16
819-X2 GY-16
818-X1 BR-16
CONNECTED ONLY
WHEN SYSTEM
NEEDS CALIB
108-H7 RD-18
108-H7 RD-18
113-H13 OR-18
113-H13 OR-18
118-H18 GY-16
118-H18 GY-16
119-H19 PK-16
119-H19 PK-16
123-H20 WH-18
123-H20 WH-18
124-H21 GN-16
124-H21 GN-16
136-H25 GN-16
136-H25 GN-16
144-H26 GN-16
144-H26 GN-16
157-H28 YL-16
157-H28 YL-16
161-H29 PK-16
161-H29 PK-16
162-H30 YL-16
162-H30 YL-16
165-H31 YL-16
165-H31 YL-16
115-H15 PK-16
115-H15 PK-16
116-H16 BR-16
116-H16 BR-16
117-H17 YL-16
117-H17 YL-16
135-H24 BU-18
135-H24 BU-18
174-H32 PK-16
174-H32 PK-16
617-H54 BR-16 617-H54 BR-16
618-H55 YL-16
618-H55 YL-16
G969-H63 YL-18
G969-H63 YL-18
762-H60 YL-18
762-H60 YL-18
764-H61 PU-16
764-H61 PU-16
728-H59 BU-16
728-H59 BU-16
727-H58 GN-16
727-H58 GN-16
330-H47 YL-18
330-H47 YL-18
307-H42 OR-16
307-H42 OR-16
306-H41 GN-16
306-H41 GN-16
147-H27 PU-14
112-H10 PU-10
112-H11 PU-10
112-H12 PU-10
101-H1 RD-10
101-H2 RD-10
101-H3 RD-10
102-H4 BU-14
102-H4 BU-14
102-H4 BU-14
103-H5 YL-14
103-H5 YL-14
103-H5 YL-14
105-H6 BR-14
105-H6 BR-14
105-H6 BR-14
114-H14 GY-14
114-H14 GY-14
114-H14 GY-14
130-H23 GN-14
130-H23 GN-14
130-H23 GN-14
126-H22 PK-14
126-H22 PK-14
126-H22 PK-14
327-H46 PK-14
327-H46 PK-14
327-H46 PK-14
610-H52 OR-14
610-H52 OR-14
610-H52 OR-14
614-H53 PU-14
614-H53 PU-14
614-H53 PU-14
629-H56 PK-14
629-H56 PK-14
629-H56 PK-14
112-H8 PU-10
112-H9 PU-10
308-H43 YL-18
308-H44 YL-18
308-H45 YL-18
308-H45 YL-18
536-H51 WH-16
536-H51 WH-16
518-H50 OR-16
518-H50 OR-16
702-H57 OR-16
702-H57 OR-16
910-H62 YL-16
910-H62 YL-16
A315-H49 WH-18
A315-H49 WH-18
A314-H48 OR-18
A314-H48 OR-18
101-H2 RD-10
101-H3 RD-10
101-H1 RD-10
200-H33 BK-16
200-H34 BK-18
200-H34 BK-18
200-H35 BK-18
200-H35 BK-18
200-H36 BK-18
200-H36 BK-18
200-H37 BK-18
200-H37 BK-18
200-H38 BK-18
200-H38 BK-18
200-H39 BK-18
200-H39 BK-18
200-H40 BK-18
200-H40 BK-18
604-F165 OR-16
RIGHT HAND ROADING SHOWN
FOR LEFT HAND ROADING USE 3E-7585
NOTE C
122-1673 01 ATCH REAR LIGHTS
122-0534 00 WASHER
200-AF1 BK-16
200-AF2 BK-16
506-AF3 PU-16
507-AF4 WH-16
577-F158 PU-16
200-F70 BK-18 200-F70 BK-18
577-F158 PU-16
577-F158 PU-16
605-F168 YL-16
605-F168 YL-16
AC
AF
CA
CC
CE
CF
GA
GC
200-C1 BK-16
200-C4 BK-16
112-H9 PU-10
112-H8 PU-10
147-H27 PU-14
112-H11PU-10
112-H12 PU-10
618-N18 YL-16
606-N13 GY-16
605-N12 YL-16
200-A10 BK-16
200-A10 BK-16
200-A10 BK-16
304-E12 WH-10
304-E12 WH-10
101-E3 RD-10
101-E6 RD-10
200-H33 BK-16
A315-F133 WH-18
A314-F132 OR-18
116-F16 BR-16
604-F165 OR-16
330-F128 YL-18
980-F227 BR-16
979-F226 BU-16
306-F93 GN-18
603-F164 PK-16
603-F164 PK-16
200-F69 BK-18
617-F182 BR-16
113-F12 OR-18
CHASSIS GRND
NOTE E
ASSEMBLE TERMINALS TO STUD
NOTE E
SUBFRAME GRNDS
DASH GRND
NOTE E
162-F38 YL-16
162-F38 YL-16
162-F38 YL-16
162-F38 YL-16
162-F38 YL-16
162-F38 YL-16
910-F224 YL-16
910-F224 YL-16
766-F212 GN-16
910-F224 YL-16
766-F212 GN-16
910-F224 YL-16
766-F212 GN-16
766-F212 GN-16
766-F212 GN-16
766-F212 GN-16
766-F212 GN-16
910-F224 YL-16
910-F224 YL-16
910-F224 YL-16
AG 120-7260 02 ROOF (CLOSED CAB)
WIRE 135 NOT USED
FOR 1364486 RADIO
102-AG1 BU-16
308-AG6 YL-16
508-AG7 PU-16
603-AG11 PK-16
511-AG9 BR-16
509-AG8 WH-16
512-AG10 GN-16
603-AG11 PK-16
308-AG6 YL-16
102-AG1 BU-16
508-AG7 PU-16
509-AG8 WH-16
511-AG9 BR-16
512-AG10 GN-16
200-AG2 BK-16
200-AG3 BK-16
200-AG3 BK-16
200-AG4 BK-16
200-AG4 BK-16200-AG5 BK-16
200-AG5 BK-16
NOTE F: USE HARNESS AG FOR CLOSED CAB
USE HARNESS T FOR OPEN CAB
NOTE F
NOTE C
RH HEADLAMP
321-C8 BR-16
727-A65 GN-18
728-A66 BU-18
200-A9 BK-16
CAB TO SUBFRAME
ENGINE TO SUBFRAME
COSA ONLY
NOTE H:
NOTE H
NOTE H
COSA ONLY
COSA ONLY
USE HARNESS AC FOR NACD ONLY
NACD ONLY
COSA ONLY
COSA ONLY
FOR LEFT HAND ROADING
RH REAR USES 8I3816 LAMP (FOG) AND WIRE 627
LH REAR USES 8I3817 LAMP (REVERSE) AND WIRE 321
FOR RIGHT HAND ROADING
RH REAR USES 8I3817 LAMP (REVERSE) AND WIRE 321
LH REAR USES 8I3816 LAMP (FOG) AND WIRE 627
COSA ONLY
COSA ONLY
ROOF HARNESS FOR CLOSED CAB
ROOF HARNESS FOR OPEN CAB
THIS SCHEMATIC IS FOR THE TH103 TELEHANDLER
171-1182 CHG 00
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE
MACHINE WITH THE KEY AND ENGINE OFF AND THE XMSN
SHIFTER IN NEUTRAL
STD
STD
STD
STD
STD
STD
STD
ATCH
ATCH
548-C12 GY-16
548-C12 GY-16
200-C5 BK-16
200-C5 BK-16
200-C5 BK-16
200-C5 BK-16
200-C5 BK-16
548-C12 GY-16
200-A24 BK-14
606-A56 GY-16
618-A62 YL-16
611-A58 PU-16
619-A63 GN-16
FLOOD LAMPS
200-N4 BK-16
617-N16 BR-16
604-N11 OR-16
617-N17 BR-16
321-N8 BR-16
627-N21 YL-16
200-N5 BK-16
605-N12 YL-16
617-N15 BR-16
200-N3 BK-16
200-N2 BK-16
627-N20 YL-16
321-N7 BR-16
604-N10 OR-16
607-C22 PK-14
TO ROOF
HARNESS
200-F50 BK-18
COSA ONLY
OPERATOR PLATFORM
OPERATOR PLATFORM
OPERATOR PLATFORMOPERATOR PLATFORM
OPERATOR PLATFORM
RH SIDE CONSOLE
OPERATOR PLATFORM
UNDER OPERATORS SEAT
RH SIDE CONSOLE
D-12
D-12
D-12
D-12
D-8
D-2
D-12
D-8
B-4
F-14
F-11
D-1
I-2
C-14
E-7
F-1
H-3
I-2
H-2
A-13
F-13
H-11
E-11
I-3
618-A62 YL-16
SUBFRAME
DASHPANEL
DASHPANEL
04
01
ATCH
ATCH
CABLE AS.
STRAP AS.
NOTE E NOTE E
A314-H48 OR-18
A315-H49 WH-18200-H36 BK-18
200-H37 BK-18
910-H62 YL-16
702-H57 OR-16
200-H34 BK-18
308-H44 YL-18
101-H1 RD-10
112-H10 PU-10
112-H9 PU-10
CBL-CA1 RD-00
CBL-CE1 RD-00
NOTE E
NOTE E
NOTE E
101-E4 RD-10
101-E5 RD-10
329-E16 YL-16
403-E17 GN-16
200-F86 BK-16
174-F48 PK-16
CLOSED CAB ONLY
OTHERWISE CONNECT BOOM SWITCH DIRECTLY TO CONNECTOR F-C34
H11 H11
H12
H12
H13
H13
H14
H14
H15
H15
H15
H15 H16
H17
H7
H18
H11
H22 H25
H26
H21 H20
H19
H20
H21
H23
H24
H21
H23
H24
H24
H21
H29
H21 H28
H28
H28
H23
H27
H31
H31
H47
H33
H33
H32
H32
H48
H47
H124
H4
H3
H30
H41
H42
H43
H44
H42
H44
H12
H42
H38 H39
H37 H37
H36 H36
H40
H35 H35
H45
H46
H43
H12
H44 H44
H125
H125
H45
H125
H47
H47
H45
H45
H45
H34
H34
H13
H13
H49
H2
H11
H11
H50
H50
H47 H47
H55
H55
H56
H57
H58
H59
H60
H60
H8
H57
H87
H56
H54
H53
H56
H87
H87
H57
H52
H92
H51
H9
H57
H94 H94
H94
H93 H93
H95
H54
H57
H91
H98
H89
H89
H88
H88
H90
H61
H61
H59 H86
H86
H85H85
H126
H45 H62 H62
H72 H71 H84
H85
H84
H72
H72
H83
H82
H83
H73
H71
H69 H69
H81
H81
H99
H64
H64
H64
H64
H64
H1
H68
H68 H68
H68
H5
H65
H66
H67
H74
H74
H102
H75
H75
H79
H78H78
H78
H79
H80
H73 H73
H102
H101
H101
H80
H72
H42
H75
H77
NOTE E
H77
H76
H106 H106
H80
H101
H106
H101
H80
H42
H108
H108
H108
H108
H108
H68
H103
H104
H105 H105
H105
H107
H109
H6
H96
H98
H98
H94
H94
H97
H100
H50
H50
H123
H110 H111 H112
H110
H111
H112
H110
H111
H112
H111
H114
H114
H113
H113
H115
H115
H115
H116
H117 H118
H117
H118
H119
H120
H117
H118
H121 H121
H122
BUCKET CONFIG
ONLY
FORK CONFIG
ONLY
SEE NOTE K
SEE NOTE K
NOTE K: THESE STRAP ASSEMBLIES ARE NOT SHOWN ON THE DIAGRAM
251-X3 BK-16
251-X3 BK-16
818-X4 BR-16
818-X4 BR-16
820-X5 BU-16
820-X5 BU-16
251-X6 BK-16
251-X6 BK-16
251-W3 BK-16
251-W3 BK-16
251-W6 BK-16
251-W6 BK-16
818-W4 BR-16
818-W4 BR-16
820-W5 BU-16
820-W5 BU-16
138-8556 00 ATCH CHASSISY
251-Y3 BK-16
251-Y6 BK-16
818-Y1 BR-16
818-Y4 BR-16
819-Y2 GY-16
820-Y5 BU-16
AN 144-3735 00 ATCH ENGINE LINK (EMMISSION ENGINES ONLY)
200-AN1 BK-16
329-AN2 YL-16
N918-AN3 YL-16
N918-AN3 YL-16
200-AN1 BK-16
329-AN2 YL-16
TRAILER OPTION
NOT AVAIL FOR TH103
123-F22 WH-16
A-13
\
D-10
1
2
3
4
5
6
7
8
9
10
11
12
E-C1
3E5179
L
B+ IG
ALTERNATOR
1052812
P
STARTER
1430539
G
S
MTR BAT
MOTOR
1
2
E-C4
3E3361
1
2
E-C5
3E3361
1
2
E-C6
3E3361
1
2
E-C7
3E3361
P
L
E-C8
1073134
START RELAY
3E7278
BK-18
BK-18
COLD START RELAY
3E7278
BK-18
BK-18
IGN
SEND
GRD
1135316
LAMP
7X9065
IGN
SEND
GRD
1501249
LAMP
7X9065
IGN
SEND
GRD
1135314
LAMP
7X9065
PWR
SEND
GRD
SERVICE METER
3E9359
DIFF LOCK SW
1418048
F-C26
1117898
2
3
7
8
BEACON SW
1177448
F-C27
1117898
2
3
7
8
XMSN NEUT SW
1209066
F-C28
1117898
1
2
3
7
8
COLD START SW
1228492
F-C29
1117898
2
3
7
8
3
1
8
2
6
7
MASTER STEER SW
1418050
MODE
AUTO ALIGN
3
1
8
2
6
7
F-C30
1117898
FLOOD LAMP SW
1092347
AUX SW
1688282
F-C31
1117898
5
6
2
3
7
8
F-C32
1117898
2
3
7
8
2
3
7
8
F-C33
1117898
LH TURN IND LAMP
0844375
ALTERNATOR IND LAMP
0844375
ENG OIL PRESS IND LAMP
0844375
AWS IND LAMP
0844375
CRAB STEER IND LAMP
0844375
RH TURN IND LAMP
0844375
1
2
3
4
5
6
7
G-C1
3E3388
F-C13
0844176
F-C14
0844176
F-C15
0844176
F-C17
0844176
F-C18
0844176
F-C19
0844176
STEER SELECT SW A
1418050
4WS
2WS
CRAB
2
3
7
8
F-C1
1117898
4
1
5
6
STEER SELECT SW B
1177451
4WS
CRAB
2
3
7
8
F-C2
1117898
1
G-C4
1135183
G-C3
1135183
G-C2
1135183
2
3
8
F-C3
1117898
1
5
17
18
10
F-C4
1117898
5
6
2 3
7
8
F-C5
1117898
2
3
7
8
F-C6
1117898
1
2
3
4
5
6
7
8
F-C7
1117898
1
2
3
4
5
6
7
8
H-C6
1129609
RELAY BLOCK
FUSE BLOCK
H-C8
1249636
FUSE BLOCK
H-C7
1249636
MAIN RELAY
0815801
85 86
30 G
-
+
HORN
7T0635
T
XMSN OIL TEMP SENDER
8I6428
T
COOLANT TEMP SENDER
7N8532
HIGH SOL
2ND SOL
1ST SOL
REV SOL
FWD SOL
XMSN NEUT SW
PARK BK SW/NEUT RELAY
XMSN NEUT FUSE
BACKUP ALARM
XMSN NEUT FUSE
XMSN NEUT SW
XMSN CONTROL
8C5336
BK-16
BK-16
BACKUP ALARM
1237732
ST
ON
OFF
B
S
C
START SW
1107883
ACC
A
R
NEG POS
BATTERY
3T5760
BATTERY (ATTACH)
3T5760
NEG POS
1
2
K-C1
3E3364
XMSN DIODE
0985835
RD
BK
GY
BU
WH
BR
YL
GN
SW1SW2SW3SW4
BOOM CTRL SW
1401721
BOOM FLOOD LAMP RH RR
1071301
BOOM FLOOD LAMP LH RR
1071301
L-C1
3E3361
1
2
LEFT SPKR -
RIGHT SPKR -
GROUND
RIGHT SPKR +
LEFT SPKR +
+ BATTERY (12V)
BLACK
BLUE
BLACK
RED
BLACK
GREEN
RADIO
1364486
-
+
RIGHT SPEAKER
1435059
-
+
LEFT SPEAKER
1435059
M-C1
3E3376
1
2
3
4
HEADLP RELAY
1409378
86
85
87
87A
30
GROUND
+ BATTERY
OUT (LAMP)
FLASHER
0844168
BRAKE PEDAL SWITCH
0844065
HEADLAMP/SIDE SWITCH
1177447
REAR/FOG LAMP SWITCH
1177453
HAZARD WARNING SWITCH
1353473
LH LICENSE PLATE LAMP
1014448
RH LICENSE PLATE LAMP
1014448
1
2
P-C1
3E3364
2
3
4
5
6
R-C1
3E3382
1
1
2
3
4
6
R-C2
3E3379
5
BU-18
RD-18
WH-18
YL-18
BK-18
RH HEAD TURN LAMP
3E7584
BU-18
RD-18
WH-18
YL-18
BK-18
LH HEAD TURN LAMP
3E7584
5
6
4
3
1
2
YELLOW
WHITE
DARK GREY/GREEN
DARK GREY/WHITE
DARK GREY/WHITE/GREEN
BLACK/YELLOW
WHITE/BLACK
THICK BLACK
BLACK/GREEN (HOOP)
LIGHT GREY
THIN BLACK
BLUE
RED/WHITE
FUNCTION:
DIRECTION INDICATORS
2 SPEED & INTERMIT
WASHERS
DIPPED/MAIN
HEADLAMPS
STEERING COLUMN SWITCH
8I5949
BEACON
1286985
BEACON SOCKET
9R7941
T-C1
3E3388
1
8
2
3
4
5
6
7
3
12
FAN SWITCH
3D8754
L
MOTOR
FAN MOTOR
6D5717
RD 14
OR 14
H
1
2
U-C1
3E3364
ROOF WIPER/WASHER SW
1190342
MOTOR
ROOF WIPER MOTOR
8I4967
1
2
V-C1
3E3364
ANTENNA
1110395
RH STOP/TAIL LAMP
0844348
RH FOG OR REV LAMP
0844347
RH TURN LAMP
0844347
RH REAR LAMP
LH TURN LAMP
0844347
LH FOG OR REV LAMP
0844347
LH STOP/TAIL LAMP
0844348
LH REAR LAMP
1
2
3
4
5
6
7
8
N-C1
3E3388
1
2
3
4
5
6
7
8
C-C5
3E3385
1
2
3
4
5
6
C-C4
3E3379
1
2
C-C6
3E3361
1
2
3
4
5
6
7
8
9
10
11
12
C-C1
3E5178
HEATER
358059
FRAME LEVEL SW
1421305
LH STABILIZER SW
1421307
RH STABILIZER SW
1421309
STRAIN SENSOR
1339779
1
2
3
4
LOAD INDICATOR
1456209
YELLOW
RED
GREEN
BLUE
GREEN
RED
BLUE
GREEN
YELLOW
BLUE
RED
BLUE
STRAIN
GAUGE
INDICATOR
SWITCH
CALIB POWER
RED
DISPLAY
WHITE
BLACK
BROWN
YELLOW
GREEN
BLUE
RED
RED
WHITE
YELLOW
1
2
3
4
5
6
INDICATOR DISPLAY
1455507
W-C1
3E3382
1
3
2
4
5
6
WIPER CONNECTOR
3E3361
1
2
STEER RELAY
1409378
86
85
87
87A
30
BLACK
BROWN
BLUE
LOAD
SUPPLY
GROUND
PROXIMITY SW
8I6555
F-C16
0844176
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
F-C40
3T3412
36
37
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
37
36
F-C46
3T3410
F-C8
3E3385
1
2
3
4
5
6
7
8
1
2
3
4
5
6
F-C12
3E3379
1
2
F-C48
3E3361
1
2
3
4
5
6
7
F-C25
3E3385
1
2
3
4
5
6
7
8
F-C39
1117898
F-C38
1117898
2
3
5
6
7
8
HEATER SW
1144519
1
2
3
4
5
6
F-C34
3E3388
7
8
1
2
F-C44
3E3361
1
2
3
4
5
6
7
8
9
10
F-C42
3E5176
11
12
1
2
3
4
5
6
7
F-C9
9G3670
1
2
3
4
5
6
7
F-C10
9G3676
1
2
3
4
5
6
7
8
9
10
F-C11
9G3673
1
2
F-C24
3E3361
1
2
3
4
5
6
F-C20
3E3379
F-C45
3E3385
1
2
3
4
5
6
7
8
1
4
F-C23
926352
2
3
F-C22
3E3379
1
2
3
4
5
6
F-C21
3E3385
1
2
3
4
5
6
7
8
1
2
3
4
F-C43
3E3373
1
2
3
4
F-C41
3E3373
F-C35
3E3361
1
2
1
2
3
4
5
6
7
8
9
10
11
12
F-C36
3E5176
F-C49
9G4352
1
F-C50
9G4352
1
F-C51
9G4352
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
F-C47
8N1517
F-C37
1129609
RELAY BLOCK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
A-C1
3T3412
1
2
A-C26
3E3361
1
2
A-C25
3E3361
1
2
A-C24
3E3361
1
2
A-C14
3E3361
1
2
A-C13
3E3361
1
2
A-C12
3E3361
1
2
3
4
5
6
7
8
9
10
11
12
A-C6
3E5176
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
A-C2
8N1518
25
1
2
3
4
5
6
7
8
A-C32
3E3385
1
2
3
4
5
6
7
8
9
10
11
12
A-C33
3E5176
A-C31
3E3367
A
B
C
A-C3
3E3361
1
2
A-C4
3E3361
1
2
1
2
A-C15
3E3361
1
2
A-C16
3E3361
1
2
C-C2
3E3388
3
4
5
6
7
8
C-C7
3E3367
A
B
C
C-C8
3E3373
1
2
3
4
C-C11
3E3364
1
2
C-C10
3E3361
1
2
AUX A RELAY
1409378
AUX B RELAY
1409378
TELE DIV RELAY
1409378
TELE OUT RELAY
1409378
1
2
AC-C1
3E3385
5
6
7
8
3
4
1
2
3
4
5
6
7
8
AC-C2
3E3388
X-C2
3E3379
1
2
3
4
5
6
1
2
3
4
X-C1
3E3382
5
6
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
H-C1
3T3410
1
2
H-C2
3E5179
3
4
5
6
7
8
9
10
11
12
H-C3
9G4349
1
H-C4
9G4349
1
H-C5
9G4349
1
XMSN NEUTRALIZING RELAY
1403033
SET
RESET
1
5
10
9
13
4
8
12
14
11
+
+
-
-
HORN SW
0835888
3
2
4
1
WH-16
WH-16
WH-16
WH-16
PARK BRAKE SW
1503971
RESISTOR
HEATER AS
1445474
MOTOR
AUX DIV SOL CONN
3E3364
1
2
BACKUP ALARM CONN
3E3364
1
2
TRAILER PLUG
3E3382
3
4
5
6
1
2
AF-C1
1171877
1
2
AF-C4
1171877
MOTOR
FRONT WASHER MOTOR
1172826
MOTOR
ROOF WASHER MOTOR
1172826
1
2
AF-C3
3E3364
1
2
AF-C2
3E3364
GND
B+
P
T
MOTOR
L
H
BR-16
GY-16
BK-16
OR-16
GN-16
FRONT WIPER MOTOR
1465696
1
2
A-C8
3E3361
1
2
A-C9
3E3361
1
2
A-C10
3E3361
1
2
A-C11
3E3361
1
2
A-C28
3E3361
1
2
A-C29
3E3361
1
2
A-C30
3E3361
E-C9
9G4349
1
E-C10
9G4349
1
E-C11
9G4349
1
A-C34
9G4352
1
A-C5
9G4352
1
A-C7
9G4352
1
10
AUX DIV FUSE
1138490
10
BEACON FUSE
1138490
10
TURN LP FUSE
1138490
15
WORKLAMP FUSE
1138491
10
D LOCK FUSE
1138490
10
WIPER 2 FUSE
1138490
10
WIPER 1 FUSE
1138490
10
STEER FUSE
1138490
10
IND LTS FUSE
1138490
10
HORN FUSE
1138490
10
GAUGES FUSE
1138490
15
HEATER FUSE
1138491
10
KEY 1 FUSE
1138490
10
HAZARD FUSE
1138490
20
HEADLAMP FUSE
1138492
10
RADIO FUSE 2
1138490
10
SPD LMT FUSE
1138490
20
TILT SOL FUSE
1138492
10
RADIO 1 FUSE
1138490
10
LOAD IND FUSE
1138490
10
XMSN NEU FUSE
1138490
10
STABL FUSE
1138490
10
FRM LVL FUSE
1138490
10
LH LAMP FUSE
1138490
10
REAR & RH FUSE
1138490
SERVICE BRAKE SWITCH
1232844
AG-C1
3E3388
1
2
3
4
5
6
7
8
DOME LAMP
844277
NEUT ST RELAY
1409378
BK-18
BK-18
RH O/R UP
1191180
BK-18
BK-18
LH O/R UP
1191180
BK-18
BK-18
AUX B
1191180
BK-18
BK-18
AUX A
1191180
BK-18
BK-18
LH O/R DOWN
1191180
BK-18
BK-18
RH O/R DOWN
1191180
BK-18
BK-18
DIV 1
1181249
BK-18
BK-18
DIV 2
1181249
BK-18
BK-18
DIV 3
1181249
BK-18
BK-18
D LOCK
1181249
BK-18
BK-18
TILT 1
1191180
BK-18
BK-18
TELE OUT
1181249
BK-18
BK-18
TILT 2
1191180
FUEL LEVEL SENDER
8I3814
E STOP SOL
1013876
OIL PRESS SW
7W1238
BK-16
BK-16
FUEL LEVEL SOLENOIDS
1191180
BK-16
BK-16
BK-18
BK-18
FWS SOL
1187756
BK-18
BK-18
CRAB SOL
1187756
AUX DIV SOL
1181249
BK-18
BK-18
5
1
4
6
2
3
A-C17
3E3379
MAIN BEAM LAMP
0844375
1
2
3
4
5
6
A-C18
3E3379
XMSN WIRE AS
814288
REV SOL
8I4281
2ND SOL
814281
1ST SOL
8I4281
FWD SOL
8I4281
HIGH SOL
814281
W-C2
3E3367
A
B
C
W-C3
3E3367
A
B
C
BLUE
BLACK
BROWN
GROUND
SUPPLY
LOAD
INDICATOR SW A
1437290
BLUE
BLACK
BROWN
GROUND
SUPPLY
LOAD
INDICATOR SW B
1437290
1
2
3
4
5
6
Y-C1
3E3382
1
2
Y-C2
3E3379
3
4
5
6
1
2
3
4
5
6
XMSN PLUG GP
1246540
ADVANCE SOL
1013897
BK-18
BK-18
1
2
AN-C1
3E-3361
T
ENG COOL TEMP SW
1494910
FUNC LOCK CONN PLUG
1447746
9
11
12
6
7
3
1
2
8
10
5
PK-14
WH-16
OR-16
YL-14
WIRE AS
1447747
CIRCUIT GROUPING
DESIGNATION
#H
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT NOT CONNECTED
CIRCUIT CONNECTED
BLUE
GREEN
BU
GN
RD
WH
OR
YL
PK
BK
BLADE, SPADE, RING,
OR SCREW TERMINAL
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
ELECTRICAL CONNECTION
CONNECTOR
SYMBOL DESCRIPTION
BROWN
PURPLE
GRAY
BLACK
COLORABBREV
PINK
YELLOW
ORANGE
WHITE
RED
BR
PU
GY
GAUGE AS.
GAUGE
GAUGE AS.
COOLANT TEMP GAUGE
XMSN OIL TEMP GAUGE
FUEL LEVEL GAUGE
TO MACHINE STRUCTURE
CONN 1
CONN 2
CONN 3
CONN 4
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 6
CONN 5
CONN 14
CONN 16
CONN 15
CONN 17
CONN 18
CONN 20
CONN 19
CONN 20
CONN 22
CONN 23
CONN 24
CONN 25
CONN 27
CONN 30
CONN 29
CONN 28
CONN 26
CONN 26
CONN 26
E88898
A
B
C
D
E
F
G
H
I
A
B
C
D
E
F
G
H
I
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
STARTING CIRCUIT.
GAUGE CIRCUIT.
WASHER/WIPER CIRCUIT.
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
TURN SIGNAL CIRCUIT.
LOAD INDICATOR CIRCUIT.
START AID CIRCUIT.
TRANSMISSION CONTROL CIRCUIT.
ALL DASHED LINES ARE ATTACHMENTS.
