TH62,TH63,TH82, TH83 TELEHANDLER ELECTRICAL SYSTEM SCHEMATIC | CAT Machines Electrical Troubleshooting

RENR3404

June 1999

TH62, TH63, TH82, and TH83

Electrical System

4TM1235-1852

4TM1854-1949

4TM1951-1955

5WM1588-2719

5WM2721-2843

5WM2848-2932

5WM2934-3045

5WM3048-3054

3JN579-702

3JN705-719

3KN439-UP

3LN750-935

3LN939-UP

3NN784-UP

3RN1072-1838

3RN1840-1958

3RN1964-1978

3RN1981-2029

3RN2031-2049

3RN2051-2055

1999 Caterpillar

Printed in U.S.A.

Wire Description

Wire

Number

Wire

Color

Description

Wire

Number

Wire

Color

Description

Power Distribution Circuits Accessory Circuits (cont'd)

101 RD Bat (+) (Not Application Specific) 517 BU Blower Motor (Low)

102 BU Head Lamp Sw, Dome Lamp, Steer Col Sw 518 OR Haz Sw to Flasher

103 YL Func Lock Sw 536 WH Hazard Sw to Steer Col Sw & Flasher

105 BR Key Sw 546 BU Aux A Sol

108 RD B+ Radio 547 OR Aux B Sol

112 PU Main Power Rly Output to Fuses 548 GY Aux Div Sol

113 OR Indicator Lights (Power) 577 PU Rear Wiper

114 GN Warning Horn Sw (Forward) 585 YL Func Lock Sw to Boom Ctrl Sw

115 PK Stabilizer Switches A546 BU Boom Ctrl Sw to Aux A Relay (coil)

116 BR Frame Level Sw A547 OR Boom Ctrl Sw to Aux B Relay (coil)

117 YL Speed Limiter Lighting Circuits

118 GY Front Wiper Sw 603 PK Rotary Beacon

119 PK Rear Wiper/Washer Sw 604 OR Stop Lamp

123 WH Power to Gauges, Hi Cool Temp Alarm 605 YL Turn Lamp - Left

124 GN Heater Sw 606 GY Turn Lamp - Right

126 PK Park Brake Sw 607 PK Flood Lamp

130 GN Flood Lamp Sw 610 OR Head Lamp Relay to Steer Col Sw

135 BU Not Used 611 PU Head Lamp Hi

136 GN Steer Select Sw 614 PU Head Lamp Sw to Lamp Fuses

144 GN Beacon Sw 617 BR Tail/Position Lamp - Left & Plate Lamp

147 PU Lockout Rely (contact) to Stab Fuse and Frame Level Fuse 618 YL Tail/Position Lamp - Right

157 YL Haz Warn Sw (Turn Sig Ckt) 619 GN Head Lamp Lo

161 PK Haz Warn Sw (Haz Ckt) 622 PU Flood Lamp Sw to Head/Flood Sw (TUV only)

162 YL Aux Sw 627 YL Fog Lamp

165 YL Diff Lock Sw 629 PK Head/Flood Lamp Sw to Head Lamp Relay (contact)

174 PK Load Indicator 634 WH Head Lamp/Side Sw to Head Lamp Sw (TUV only)

Ground Circuits Control Circuits

200 BK Main Chassis 702 OR XMSN Neutralizing Relay (contact)

Basic Machine Circuits 727 GN Prox Sw (Load) to Steer Relay (coil)

304 WH Starter Relay Output 728 BU Prox Sw (Supply) to Steer Relay (contact)

306 GN Neut Start Relay (contact) to Start Relay (coil) 751 GN XMSN High Sol

307 OR Key Sw to Neut Start Relay (contact) 752 YL XMSN Fwd Sol

308 YL Main Pwr, Headlamp Rly, Backlights 754 BU XMSN Rev Sol

310 PU Cold Start Relay Coil 755 OR XMSN 2nd Sol

317 YL Start Aid Relay To Start Aid Sol 762 YL Lockout Relay to Boom Sensor

321 BR Reverse Lamp, Backup Alarm 764 PU Steer Select Sw B

322 GY Warning Horn (Forward) 766 GN XMSN Control Sw

324 BU Differential Lock Sol B753 YL Frame Level Sw to Sol

327 PK Func Lock Sw to Tilt Sol, Lockout Relay (contact) B754 GN Frame Level Sw to Sol

329 YL E Stop Sol J755 BU Left Frame Level Solenoid Return

330 YL Neutral Start Relay Coil, Park Brake Sw J756 BR Right Frame Level Solenoid Return

332 BU Lockout Sw to Func Lock Sw J757 PU LH O/R Up Sol Return

A314 OR Park Brake SW to Trans Neutralizer Relay Set J758 PK LH O/R Down Sol Return

A315 WH Park Brake SW to Trans Neutralizer Relay Reset J759 GN RH O/R Up Sol Return

Monitoring Circuits J760 YL RH O/R Down Sol Return

403 GN Alternator (R) Term to Serv Meter 818 BR Indicator Sw

405 GY Oil Press Sw 819 GY Indicator Sw

441 OR Eng Coolant Temp Gage 900 PU XMSN 1st Sol

444 BU Oil Temp Gage 910 YL XMSN Neut Rly to Neut & Brk SW

447 PK Fuel Level Gage 979 WH Div Sols

F401 GY High Coolant Temp Sw 980 BR Telescope Out Sol

Accessory Circuits 985 GY Crab Steer Sol

500 BR Wiper - Front (Park) 986 OR Four Wheel Ster Sol

501 GN Wiper - Front (Low) A979 WH Tele Div Relay (coil)

502 OR Wiper - Front (HI) A980 PK Tele Out Relay (coil)

506 PU Washer - Front C916 OR Stab Sw to RH O/R Up Sol

507 WH Washer - Rear C917 YL Stab Sw to RH O/R Down Sol

508 PK Radio Speaker - Left C918 GN Stab Sw to LH O/R Up Sol

509 WH Radio Speaker - Left (Common) C919 PU Stab Sw to LH O/R Down Sol

511 BR Radio Speaker - Right G969 YL Tilt Sol Return

512 GN Radio Speaker - Right (Common) P917 BR Speed Limiter to Pressure Sw

515 GY Blower Motor (HI) P918 GN Press Sw to Speed Sensor

Component Location

Component

Schematic

Location

Machine

Location

Component

Schematic

Location

Machine

Location

Alarm - Backup C-12 1 Solenoid - FWS E-10 12

Alarm - High Coolant Temperature F-10 C Solenoid - High A-9 2

Alternator D-11 3 Solenoid - LH O/R Down A-11 8

Assembly - Gauge A-3 A Solenoid - LH O/R Up A-12 8

Assembly - Fan I-1 5 Solenoid - Rev A-9 2

Batteries D-11 2 Solenoid - RH O/R Down A-11 8

Control - Boom F-13 C Solenoid - RH O/R Up A-12 8

Control - XMSN A-7 A Solenoid - Tele Out A-10 8

Flasher I-14 B Solenoid - Tilt 1 A-10 8

Fuse Block G-14 B Solenoid - Tilt 2 A-10 8

Fuse Block F-14 B Solenoids - Frame Level C-11 9

Ground - Chassis A-14 16 Switch - Aux C-5 A

Ground - Dash F-3 A Switch - Beacon E-5 A

Grounds - Subframe B-10 15 Switch - Boom Control H-12 C

Heater D-12 B Switch - Brake Pedal E-7 6

Indicator Display H-12 A Switch - Cold Start D-5 A

Motor - Front Washer E-10 2 Switch - Diff Lock F-5 A

Motor - Front Wiper E-1 A Switch - Flood Lamp C-5 A

Motor - Heater Assembly G-10 C Switch - Flood Lamp TUV H-4 A

Motor - Roof Washer E-10 2 Switch - Frame Level G-11 C

Motor - Roof Wiper H-2 7 Switch - Hazard Warning G-5 A

Motor -Starter D-12 4 Switch - Head Flood Lamp TUV I-4 A

Relay - Cold Start D-11 2 Switch - Headlamp/Side F-5 A

Relay - Main I-15 B Switch - Headlamp/Side TUV I-4 A

Relay - Start E-11 2 Switch - Heater G-11 C

Relay - XMSN Neutralizing I-15 B Switch - High Cool Temperature D-10 13

Relay Block H-11 C Switch - Horn E-3 A

Relay Block H-14 B Switch - Indicator D-2 C

Sender - Fuel Level E-10 10 Switch - LH Stabilizer E-5 A

Sender - Water Temperature D-10 13 Switch - Master Steer D-5 A

Sender - XMSN Oil Temperature D-10 11 Switch - Oil Pressure D-10 14

Solenoid - 1st A-9 2 Switch - Park Brake F-10 C

Solenoid - 2nd A-9 2 Switch - Rear/Fog F-5 A

Solenoid - Aux A A-11 8 Switch - RH Stabilizer E-5 A

Solenoid - Aux B A-11 8 Switch - Roof Wiper/Washer D-5 A

Solenoid - Crab E-10 12 Switch - Service Brake F-10 C

Solenoid - D Lock A-10 8 Switch - Start I-5 A

Solenoid - Div 1 A-11 8 Switch - Steer Select A G-5 A

Solenoid - Div 2 A-11 8 Switch - Steer Select B G-5 A

Solenoid - Div 3 A-10 8 Switch - Steering Column C-3 A

Solenoid - E-Stop D-10 13 Switch - XMSN Neut E-5 A

Solenoid - Fwd A-9 2

A = Located in dash area.

B = Located under seat.

C = Located in right hand console.

Machine locations are repeated for components located close together.

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

6T-2665 High Cool Temperature 107 ± 2.8 ºC 93 ºC MIN Normally

(225 ± 5.0 ºC) (196 ºF MIN) Closed

Sender Specifications

Part No. Component Resistance (Ohms)¹

7N-8532 Sender - Water Temperature 72-82 @ 110 °C (230 °F)

560-716 @ 54 °C (130 °F)

8I-3814 Sender - Fuel Level 33 Full

240 Empty

8I-6428 Sender - Transmission Oil Temperature 72-82 @ 110 °C (230 °F)

560-716 @ 54 °C (130 °F)

¹ At room temperature.

Connector Location¹

Connector Number

Schematic

Location

Machine

Location

CONN 1 A-15 1

CONN 2 A-14 1

CONN 3 B-14, C-14, E-14 1

CONN 4 A-13 1

CONN 5 A-13 1

CONN 6 B-12 15

CONN 7 B-12 15

CONN 8 D-12 17

CONN 9 C-11 17

CONN 10 C-11 17

CONN 11 D-11 17

CONN 12 H-11 C

CONN 13 B-8 19

CONN 14 B-8 19

CONN 15 B-8 19

CONN 16 B-8 19

CONN 17 D-8 19

CONN 18 F-8 19

CONN 19 H-8 19

CONN 20 A-6 C

CONN 21 I-3, I-5, H-3 19

CONN 22 B-4 A

CONN 23 D-2 18

CONN 24 E-2, F-2, G-2 18

CONN 25 F-2, G-2 18

¹The connectors shown in this chart are harness to harness and special

use connectors. Connectors which join a harness to a component are

generally located at on near the component. See the component

location chart.

Related Electrical Service Manuals

Title Form Number

Starter: 6V-0492 SENR3828

Machine Harness And Component Locations

E90562

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a

specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again

with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected

from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded

by being fastened to the machine.

Electrical Schematic Symbols And Definitions

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

A AA

325-PK-14

200-BK-14

FUSE - A component in an electrical circuit that will open the circuit if too much current flows

through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender

measures the temperature or pressure. Its resistance changes to give an indication to the

gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet

can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too

much current flows through it. This does not destroy the circuit breaker and it can be reset to

become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil

that makes an electromagnet when current flows through it. The electromagnet can open or

close a valve or move a piece of metal that can do work.

Harness And Wire Electrical Schematic Symbols

Socket

Pin or Socket

Number

Wire, Cable, or Harness

Assembly Identification

Single Wire

Connector

Circuit Number

Identification

Wire

Gauge

Wire

Color

Plug

Receptacle

9X-1123

Component

Part Number

Electrical Schematic Symbols And Definitions

Typical representation of a

Sure-Seal connector. The

plugand receptacle contain

both pins and sockets.

Typical representation of a

Deutsch connector. The

plug contains all sockets

and the receptacle contains

all pins.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)

that make electromagnet when current flows through them. It also has an internal switch that places

the latch coil circuit open at the time the coil latches.

200-E10 BK-16

200-E9 BK-16

200-E7 BK-16

306-E13 GN-16

310-E14 PU-16

317-E15 YL-10

329-E16 YL-16

403-E17 GN-16

506-E18 PU-16

101-E1 RD-10

101-E3 RD-10

101-E2 RD-6

304-E12 WH-10

310-E14 PU-16

507-E19 WH-16

200-E7 BK-16

329-E16 YL-16

306-E13 GN-16

507-E19 WH-16

506-E18 PU-16

403-E17 GN-16

200-E8 BK-16

200-E11 BK-16

101-E3 RD-10

101-E6 RD-10

101-E2 RD-6

101-E6 RD-10

101-E5 RD-10

101-E4 RD-10

123-G1 WH-16

123-G1 WH-16 123-G2 WH-18

123-G3 WH-18

123-G4 WH-18

200-G7 BK-18

200-G9 BK-18

200-G11 BK-18

308-G12 YL-18

308-G13 YL-18

308-G14 YL-18

403-G15 GN-18

441-G16 OR-18

444-G17 BU-18

447-G18 PK-18

123-G3 WH-18

308-G13 YL-18

308-G14 YL-18

200-G7 BK-18

200-G8 BK-18

200-G9 BK-18

200-G11 BK-18

200-G10 BK-18

308-G12 YL-18

200-G7 BK-18

200-G6 BK-18

GAUGE AS.

141-8045

200-G5 BK-18

HARNESS AS.

141-9977 01

SUBFRAME

CHASSIS

ENGINE

GAUGE

FUSE PANEL

140-3031 04

XMSN DIODE02

8I-4640 00

8I-4641 00

119-2856

119-2858

BATTERY CABLE

CBL-CC1 BK-00

CBL-CF1 BK-00

121-4152 01 ATCH BATTERY CABLE

121-4153 00 ATCH BATTERY CABLE

141-8038 07 DASHPANEL

8I-4391 02

200-L2 BK-16

200-L3 BK-16

607-L4 PK-14

607-L6 PK-16

607-L5 PK-16

03 8I-4949

508-M1 PK-16

509-M2 WH-16

511-M3 BR-16

512-M4 GN-16

509-M2 WH-16

512-M4 GN-16

511-M3 BR-16

508-M1 PK-16

SPEAKERS

DASHPANEL

SUBFRAME

UNDER OPERATORS SEAT

200-L1 BK-16

ATCH

119-8388 00 ATCH

8I-4853 03 ATCH STOPLAMP SWITCH

130-P1 GN-16

604-P2 OR-16

121-7186 01 ATCH

200-R1 BK-16

606-R2 GY-16

611-R3 PU-16

618-R4 YL-16

619-R5 GN-16

120-7261 01 ATCH BEACON

200-T1 BK-16

603-T2 PK-16

OPERATOR PLATFORM

FAN ASSEMBLY

5D2855

120-7286 02 ATCH FAN

LOC IDENT PART NO CHG NOTE

200-U1 BK-16

308-U2 YL-16

145-8137 01 ATCH WIPER (ROOF)

577-V2 PU-16

200-V1 BK-16

144-3060 01

200-N2 BK-16

200-N3 BK-16

200-N4 BK-16

200-N5 BK-16

200-N1 BK-16

321-N6 BR-16

321-N7 BR-16

321-N8 BR-16

604-N9 OR-16

604-N10 OR-16

604-N11 OR-16

617-N15 BR-16

617-N16 BR-16 618-N18 YL-16

627-N20 YL-16

627-N21 YL-16

617-N17 BR-16

144-8049

144-8050

144-3623

321-C9 BR-16

321-C8 BR-16

321-C7 BR-16

200-C1 BK-16

200-C2 BK-16

200-C3 BK-16

118-5001 03 SWITCH (BOOM)

118-4991 LOAD IND03

818-W1 BR-16

819-W2 GY-16

200-C3 BK-16

321-C9 BR-16

8I-6336

755-K1 OR-16

900-K2 PU-16

101-F1 RD-10

101-F2 RD-10

101-F3 RD-10

546-F155 BU-18

102-F4 BU-14

102-F6 BU-16

102-F7 BU-14

103-F8 YL-14

105-F9 BR-14

113-F11 OR-18

113-F12 OR-18

108-F10 RD-18

114-F13 GN-14

115-F15 PK-16

115-F14 PK-16

116-F16 BR-16

117-F17 YL-16

118-F19 GY-16

118-F20 GY-16

118-F18 GY-16

119-F21 PK-16

123-F22 WH-16

124-F23 GN-16

126-F24 PK-16

126-F26 PK-14

126-F27 PK-14

126-F28 PK-16

130-F29 GN-14

130-F30 GN-14

105-F9 BR-14

102-F7 BU-14

115-F14 PK-16

119-F21 PK-16

130-F30 GN-14

103-F8 YL-14

126-F28 PK-16

113-F11 OR-18

126-F24 PK-16

126-F25 PK-16

117-F17 YL-16

102-F5 BU-18

101-F3 RD-10

123-F22 WH-16

108-F10 RD-18

116-F16 BR-16

115-F14 PK-16

108-F10 RD-18

113-F11 OR-18

119-F21 PK-16

118-F18 GY-16

117-F17 YL-16

124-F23 GN-16

126-F27 PK-14

103-F8 YL-14

114-F13 GN-14

130-F29 GN-14

105-F9 BR-14

102-F4 BU-14

102-F5 BU-18

118-F19 GY-16

118-F20 GY-16

101-F2 RD-10

101-F1 RD-10

135-F32 BU-18

136-F34 GN-18

136-F33 GN-18

136-F33GN-18

144-F35 GN-16

119-F21 PK-16

144-F35 GN-16

136-F34 GN-18

157-F36 YL-16

157-F36YL-16

161-F37 PK-16

161-F37PK-16

162-F40 YL-16

126-F26 PK-14

162-F39 YL-16

162-F46 YL-18

162-F42 YL-16

162-F43 YL-16

162-F44 YL-16

162-F45 YL-16

162-F41 YL-16

165-F47 YL-16

174-F48 PK-16

200-F50 BK-18

200-F52 BK-18

200-F52BK-18

200-F53 BK-18

200-F54 BK-18

200-F55 BK-16

200-F56 BK-18

200-F51 BK-18

200-F60 BK-18

200-F62 BK-18

200-F63 BK-18

200-F64 BK-18

102-F6 BU-16

118-F18 GY-16

114-F13 GN-14

115-F14 PK-16

119-F21 PK-16

144-F35 GN-16

136-F34 GN-18

157-F36 YL-16

161-F37 PK-16

165-F47 YL-16

113-F11 OR-18

200-F58 BK-16

200-F59 BK-18

200-F61 BK-18

200-F61BK-18

200-F58 BK-16

200-F59 BK-18

200-F61 BK-18

200-F65 BK-18

200-F65BK-18

200-F50 BK-18

200-F51 BK-18

200-F56 BK-18

200-F54 BK-18

200-F55 BK-16

200-F53 BK-18

200-F52 BK-18

200-F66 BK-18

200-F68 BK-16

200-F71 BK-18

200-F72 BK-18

200-F73 BK-18

200-F75 BK-18

200-F74 BK-18

200-F76 BK-18

200-F77 BK-18

200-F79 BK-18

200-F80 BK-18

124-F23 GN-16

200-F81 BK-18

162-F39 YL-16

162-F46 YL-18

124-F23 GN-16

200-F81 BK-18

116-F16 BR-16

200-F82 BK-16

200-F83 BK-16

200-F85 BK-18

200-F86 BK-16

200-F87 BK-16

200-F88 BK-16

200-F81 BK-18

200-F82 BK-16

200-F85 BK-18

200-F86 BK-16

200-F89 BK-14

200-F91 BK-16

200-F92 BK-18

200-F49 BK-16

200-F57 BK-16

200-F67 BK-14

200-F78 BK-16

200-F84 BK-16

200-F90 BK-18

200-F90 BK-18200-F90 BK-18

306-F93 GN-18

307-F94 OR-18

308-F95 YL-18

308-F96 YL-18

308-F97 YL-18

308-F98 YL-18

308-F99 YL-18

308-F100 YL-18

308-F101 YL-14

308-F102 YL-18

308-F103 YL-18

308-F104 YL-18

308-F110 YL-18

162-F44 YL-16

162-F45 YL-16

162-F43 YL-16

162-F42 YL-16

174-F48 PK-16

200-F86 BK-16

130-F31 GN-14

200-F88 BK-16

126-F26 PK-14

116-F16 BR-16

200-F82 BK-16

200-F85 BK-18

124-F23 GN-16

200-F81 BK-18

162-F46 YL-18

162-F39 YL-16

308-F105 YL-18

308-F106 YL-18

308-F107 YL-14

102-F6 BU-16

114-F13 GN-14

123-F22 WH-16

117-F17 YL-16

118-F18 GY-16

306-F93 GN-18

162-F41 YL-16

103-F8 YL-14

130-F30 GN-14

126-F28 PK-16

200-F88 BK-16

126-F25 PK-16

126-F24 PK-16

126-F25 PK-16

308-F108 YL-16

308-F109 YL-14

308-F111 YL-18

308-F112 YL-14

308-F113 YL-18

308-F118 YL-18

308-F102 YL-18

308-F111 YL-18

136-F33 GN-18

308-F114 YL-18 308-F114 YL-18

308-F114 YL-18

308-F115 YL-18 308-F115 YL-18

308-F115 YL-18

308-F116 YL-18 308-F116 YL-18

308-F116 YL-18

308-F117 YL-18

308-F117 YL-18308-F117 YL-18

308-F119 YL-14

910-F225 YL-16

A314-F132 OR-18

A315-F133 WH-18

518-F151 OR-16

702-F194 OR-16

727-F195 GN-18

762-F205 YL-16

330-F129 YL-18 330-F128 YL-18

330-F128 YL-18

330-F128 YL-18330-F128 YL-18

330-F130 YL-18

536-F153 WH-16

536-F152 WH-16

536-F154 WH-16

617-F183 BR-16

617-F184 BR-16

617-F182 BR-16

728-F198 BU-18

728-F197 BU-18

728-F196 BU-18

G969-F244 YL-16

G969-F242 YL-16

G969-F243 YL-16

618-F185 YL-16

618-F187 YL-16

618-F188 YL-16

618-F186 YL-16

764-F207 PU-18

764-F208 PU-18

764-F206 PU-18

629-F193 PK-14

614-F181 PU-14

610-F176 OR-14

702-F194 OR-16

126-F28 PK-16

162-F41 YL-16

200-F87 BK-16

G969-F242 YL-16

308-F107 YL-14

103-F8 YL-14

126-F24 PK-16

126-F25 PK-16

330-F130 YL-18

102-F6 BU-16

617-F182 BR-16

118-F18 GY-16

114-F13 GN-14

610-F176 OR-14

327-F126 PK-14

327-F124 PK-14

327-F125 PK-16

103-F8 YL-14

162-F41 YL-16

126-F24 PK-16

126-F25 PK-16

126-F28 PK-16

102-F6 BU-16

114-F13 GN-14

610-F176 OR-14

130-F30 GN-14

327-F124 PK-14

330-F130 YL-18

702-F194 OR-16

617-F182 BR-16

536-F154 WH-16

118-F18 GY-16

G969-F242 YL-16

762-F205 YL-16

618-F186 YL-16

727-F195 GN-18

617-F184 BR-16

728-F196 BU-18

327-F125 PK-16

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605-C17 YL-16

627-C30 YL-16

618-C28 YL-16

618-C27 YL-16

617-C25 BR-16

617-C24 BR-16

606-C21 GY-16

606-C20 GY-16

605-C18 YL-16

605-C17 YL-16

604-C15 OR-16

321-C9 BR-16

604-C14 OR-16

332-C11 BU-14

308-C6 YL-14

G969-C34YL-16

327-C10 PK-16

762-C31 YL-16

200-C4 BK-16

200-C1 BK-16

NOTES

NOTE A:

NOTE B:

NOTE C:

NOTE E:

LOC IDENT PART NO CHG NOTE

A547-F163 PU-16

A547-F163 PU-16A547-F163 PU-16

A546-F162 GN-16

153-3819 00 STND FORK CONTROL

162-AC1 YL-16

585-AC2 YL-16

585-AC3 YL-16

A546-AC4 BU-18

A547-AC5 OR-18

A979-AC6 WH-16

162-AC1 YL-16

585-AC3 YL-16

A546-AC4 BU-18

A547-AC5 OR-18

585-AC2 YL-16

NOTE B

818-X1 BR-16

819-X2 GY-16

818-X1 BR-16

CONNECTED ONLY

WHEN SYSTEM

NEEDS CALIB

108-H7 RD-18

113-H13 OR-18

118-H18 GY-16

119-H19 PK-16

123-H20 WH-18

124-H21 GN-16

136-H25 GN-16

144-H26 GN-16

157-H28 YL-16

161-H29 PK-16

162-H30 YL-16

165-H31 YL-16

115-H15 PK-16

116-H16 BR-16

117-H17 YL-16

135-H24 BU-18

174-H32 PK-16

617-H54 BR-16 617-H54 BR-16

618-H55 YL-16

G969-H63 YL-18

762-H60 YL-18

764-H61 PU-16

728-H59 BU-16

727-H58 GN-16

330-H47 YL-18

307-H42 OR-16

306-H41 GN-16

147-H27 PU-14

112-H10 PU-10

112-H11 PU-10

112-H12 PU-10

101-H1 RD-10

101-H2 RD-10

101-H3 RD-10

102-H4 BU-14

103-H5 YL-14

105-H6 BR-14

114-H14 GY-14

130-H23 GN-14

126-H22 PK-14

327-H46 PK-14

610-H52 OR-14

614-H53 PU-14

629-H56 PK-14

112-H8 PU-10

112-H9 PU-10

308-H43 YL-18

308-H44 YL-18

308-H45 YL-18

536-H51 WH-16

518-H50 OR-16

702-H57 OR-16

910-H62 YL-16

A315-H49 WH-18

A314-H48 OR-18

101-H2 RD-10

101-H3 RD-10

101-H1 RD-10

200-H33 BK-16

200-H34 BK-18

200-H35 BK-18

200-H36 BK-18

200-H37 BK-18

200-H38 BK-18

200-H39 BK-18

200-H40 BK-18

604-F165 OR-16

RIGHT HAND ROADING SHOWN

FOR LEFT HAND ROADING USE 3E-7585

NOTE C

REAR LIGHTS

122-1673 01 ATCH REAR LIGHTS

STANDARD AND FRENCH VERSIONS USE 123-7734 ALARM WITH 3E-3364 RECEPTACLE

GERMAN VERSION USE 3E-3364 RECEPTACLE WITH TWO 8T-8737 SEAL PLUGS

122-0534 00 WASHER

200-AF1 BK-16

200-AF2 BK-16

506-AF3 PU-16

507-AF4 WH-16

577-F158 PU-16

200-F70 BK-18 200-F70 BK-18

577-F158 PU-16

605-F168 YL-16

200-C1 BK-16

200-C4 BK-16

112-H9 PU-10

112-H8 PU-10

147-H27 PU-14

112-H11 PU-10

112-H12 PU-10

618-N18 YL-16

606-N13 GY-16

605-N12 YL-16

200-A10 BK-16

304-E12 WH-10

101-E3 RD-10

101-E6 RD-10

200-H33 BK-16

A315-F133 WH-18

A314-F132 OR-18

116-F16 BR-16

604-F165 OR-16

330-F128 YL-18

980-F227 BR-16

979-F226 BU-16

306-F93 GN-18

603-F164 PK-16

200-F69 BK-18

617-F182 BR-16

113-F12 OR-18

CHASSIS GRND

NOTE E

ASSEMBLE TERMINALS TO STUD

NOTE E

SUBFRAME GRNDS

DASH GRND

NOTE E

162-F38 YL-16

910-F224 YL-16

766-F212 GN-16

910-F224 YL-16

766-F212 GN-16

910-F224 YL-16

766-F212 GN-16

910-F224 YL-16

AG 120-7260 01 ROOF

WIRE 135 NOT USED

FOR 1364486 RADIO

102-AG1 BU-16

308-AG6 YL-16

508-AG7 PK-16

603-AG11 PK-16

511-AG9 BR-16

509-AG8 WH-16

512-AG10 GN-16

603-AG11 PK-16

308-AG6 YL-16

102-AG1 BU-16

508-AG7 PK-16

509-AG8 WH-16

511-AG9 BR-16

512-AG10 GN-16

200-AG2 BK-16

200-AG3

BK-16

200-AG3 BK-16

200-AG4

BK-16

200-AG4 BK-16200-AG5 BK-16

200-AG5 BK-16

(OPEN CAB)

(CLOSED CAB)

NOTE F: USE HARNESS AG FOR CLOSED CAB

USE HARNESS T FOR OPEN CAB

NOTE F

NOTE G:

NOTE G

605-AH2 YL-16

611-AH3 PU-16

619-AH5 GN-16

617-AH4 BR-16

200-AH1 BK-16

200-AJ1 BK-16

606-AJ2 GY-16

618-AJ4 YL-16

611-AJ3 PU-16

619-AJ5 GN-16

NOTE C

AH 134-2946 02 ATCH

AJ 134-2945 01 ATCH

RH HEADLAMP

F401-F247 GY-16

123-F245 WH-16

123-F246 WH-16

321-C8 BR-16

HEADLAMPS - ITALY

AK 128-3369 01 ATCH TRAILER

YL-16

WH-14

GN-16

BR-16

RD-16

BK-16

727-A65 GN-18

728-A66 BU-18

200-A9 BK-16

CAB TO SUBFRAME

ENGINE TO SUBFRAME

COSA ONLY

NOTE H:

NOTE H

COSA ONLY

ONLY AVAILABLE ON TH62

COSA ONLY

USE HARNESS AC FOR NACD ONLY

NACD ONLY

COSA ONLY

FOR LEFT HAND ROADING

RH REAR USES 8I3816 LAMP (FOG) AND WIRE 627

LH REAR USES 8I3817 LAMP (REVERSE) AND WIRE 321

FOR RIGHT HAND ROADING

RH REAR USES 8I3817 LAMP (REVERSE) AND WIRE 321

LH REAR USES 8I3816 LAMP (FOG) AND WIRE 627

COSA ONLY

STND04 CHASSIS

NOTE J:

NOTE J

REMOVE FUNC LOCK CONN PLUG IF FUNC LOCK SW TO BE USED

ROOF HARNESS FOR CLOSED CAB

ROOF HARNESS FOR OPEN CAB

THIS SCHEMATIC IS FOR THE TH62, TH63, TH82 & TH83 TELEHANDLERS

171-1181 CHG 00

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE

MACHINE WITH THE KEY AND ENGINE OFF AND THE XMSN

SHIFTER IN NEUTRAL

STND

ATCH

200 & 707 KG CW

1000 KG CW

A JUMPER WIRE (144-7747) EXIST FROM E3 TO E5 IF LOCKOUT RELAY NOT PRESENT

548-C12 GY-16

200-C5 BK-16

548-C12 GY-16

200-A24 BK-14

606-A56 GY-16

618-A62 YL-16

611-A58 PU-16

619-A63 GN-16

139-1435 02 ATCH LH HEADLAMP

(ITALY - TH63 TURBO)LH HEADLAMP

139-1436 01 ATCH RH HEADLAMP (ITALY - TH62 NATURALLY ASPIRATED)

(ITALY - TH62 NATURALLY ASPIRATED)

RH HEADLAMP (ITALY - TH63 TURBO)

FLOOD LAMPS

8I-6387 02 ATCH FLOOD LAMPS (TH 62/TH82)

129-0738 01 ATCH REAR LIGHTS (TUV & ITALY - TH62/TH82/TH63/TH83)Z

NOTE A

200-Z1 BK-16

200-Z2 BK-16

200-Z3 BK-16

200-Z4 BK-16

604-Z5 OR-16604-Z6 OR-16

604-Z7 OR-16

605-Z8 YL-16

606-Z9 GY-16

617-Z10 BR-16

617-Z11 BR-16

617-Z12 BR-16

618-Z13 YL-16

200-Z4 BK-16

200-Z2 BK-16

604-Z7 OR-16

605-Z8 YL-16

606-Z9 GY-16

617-Z12 BR-16

604-Z6 OR-16

618-Z13 YL-16

617-Z11 BR-16

200-Z3 BK-16

200-N4 BK-16

617-N16 BR-16

604-N11 OR-16

617-N17 BR-16

321-N8 BR-16

627-N21 YL-16

200-N5 BK-16

605-N12 YL-16

617-N15 BR-16

200-N3 BK-16

200-N2 BK-16

627-N20 YL-16

321-N7 BR-16

604-N10 OR-16

ITALY ONLY

TUV REAR LIGHTING (TH63/TH82/TH83)

ITALY REAR LIGHTING (TH62/TH63)

COSA & NACD REAR LIGHTING

TO REAR LIGHTING

HARNESS

607-C22 PK-14

NOT AVAIL ON TH62/82 NOT AVAIL ON TH62/82

NOT USED FOR TUV

OR ITALY

NOT AVAIL

ON TH62/82

NOT AVAIL

ON TH62/82

(TH63/TH83)

(TH62/TH82)

NOTE D:

TO LH

HEAD LAMP

TO RH

HEAD LAMP

TO ROOF

HARNESS

200-F50 BK-18

HEADLAMPS - COSA & NACD

LIGHTING - TUV

622-AL1PU-16

607-AL3 PK-16

634-AL2 WH-16

2 3

200 BK-18

308 YL-18

102-F7 BU-14

614-F181 PU-14

200-F79 BK-18

308-F103 YL-18

200-F53 BK-18

308-F115 YL-18

130-F30 GN-14

629-F193 PK-14

622-AL1 PU-16

634-AL2 WH-16

607-F175 PK-14

TUV LIGHTING USES HEAD/FLOOD SW (129-1443) IN PLACE OF REAR/FOG SW (117-7453)

THE CIRCUIT IS WIRED AS SHOWN IN TUV LIGHTING BLOCK (LOC I-4)

NOTE D

FOR TUV

SEE NOTE D

FOR TUV

SEE NOTE D

COSA ONLY

OPERATOR PLATFORM

OPERATOR PLATFORMOPERATOR PLATFORM

OPERATOR PLATFORM

RH SIDE CONSOLE

OPERATOR PLATFORM

UNDER OPERATORS SEAT

RH SIDE CONSOLE

GAUGE AS.

123-F246 WH-16

TUV / ITALY REAR LIGHTING

COSA & NACD REAR LIGHTING

D-12

D-8

D-2

D-12

D-8

B-4

F-14

F-11

D-1

I-2

C-14

D-14

E-7

F-1

H-3

I-2

H-2

A-13

F-13

H-11

E-11

I-3

G-2

A-15

I-4 AL ATCH TUV LIGHTING

618-A62 YL-16

SUBFRAME

DASHPANEL

ATCH

144-2795 01

(TH63/TH83)

CABLE AS.

STRAP AS.

NOTE E

A314-H48 OR-18

A315-H49 WH-18200-H36 BK-18

200-H37 BK-18

910-H62 YL-16

702-H57 OR-16

200-H34 BK-18

308-H44 YL-18

101-H1 RD-10

112-H10 PU-10

112-H9 PU-10

CBL-CA1 RD-00

CBL-CE1 RD-00

NOTE E

101-E4 RD-10

101-E5 RD-10

329-E16 YL-16

403-E17 GN-16

200-F86 BK-16

174-F48 PK-16

CLOSED CAB ONLY

OTHERWISE CONNECT BOOM SWITCH DIRECTLY TO CONNECTOR F-C34

H11 H11

H12

H13

H14

H15

H15 H16

H17

H18

H11

H10

H22 H25 H26

H21 H20

H19

H20

H21

H23

H24

H21

H23

H24

H21

H29

H21 H28

H28

H23

H27

H31

H47

H33

H32

H48

H47

H124

H30

H41

H42

H43

H44

H42

H44

H12

H42

H38 H39

H37 H37

H36 H36

H40

H35 H35

H45

H46

H43

H12

H44 H44

H125

H45

H125

H47

H45

H34

H13

H49

H11

H50

H47 H47

H55

H56

H57

H58

H59

H60

H57

H87

H56

H54

H53

H56

H87

H57

H52

H92

H51

H57

H94 H94

H94

H93

H95

H54

H57

H91

H98

H89

H88

H90

H61

H59 H86

H86

H85H85

H126

H45 H62 H62

H72 H71 H84

H85

H84

H72

H83

H82

H83

H73

H71

H69 H69

H81

H99

H64

H64 H64

H68

H68 H68

H68

H65

H66

H67

H74

H102

H75

H79

H78H78

H78

H79

H80

H73 H73

H102

H101

H80

H72

H42

H75

H77

NOTE E

H77

H76

H106 H106

H80

H101

H106

H101

H80

H42

H108

H68

H103

H104

H105

CONN 21

H105

H107

H109

H96

H98

H94

H97

H100

H50

H123

H110 H111 H112

H110

H111

H112

H110

H111

H112

H111

H114

H113

H115

H116

H117 H118

H117

H118

H119

H120

H117

H118

H121 H121

H122

103-AM1 YL-14

126-AM2 PK-16

162-AM3 YL-16

585-AM11 YL-16

G969-AM13 YL-16

329-AM7 YL-16

329-AM9 YL-16

329-AM8 YL-16

200-AM4 BK-16

308-AM5 YL-14

327-AM6 PK-14

332-AM10 BU-14

702-AM12 OR-16

A-6 AM 148-8572 01 ATCH LOCKOUT

BUCKET CONFIG

ONLY

FORK CONFIG

ONLY

NOT AVAILABLE

ON TH62

SEE NOTE K

NOTE K: THESE STRAP ASSEMBLIES ARE NOT SHOWN ON THE DIAGRAM

ARROWS SHOW WHERE THE

WIRES (FROM THE F HARNESS)

CONNECT FOR TUV LIGHTING

E-C1

3E5179

B+

ALTERNATOR

1052812

STARTER

6V0492

MTR BAT

MOTOR

E-C4

3E3361

E-C5

3E3361

E-C6

3E3361

E-C7

3E3361

E-C8

1073134

START_RELAY

3E7278

COLD_START_RELAY

3E7278

IGN

SEND

GRD

WATER_TEMP_GAUGE

1135316

IGN

SEND

GRD

XMSN_OIL_TEMP_GAUGE

1501249

IGN

SEND

GRD

FUEL_LEVEL_GAUGE

1135314

PWR

SEND

GRD

SERVICE_METER

3E9359

DIFF_LOCK_SW

1418048

F-C26

1117898

BEACON_SW

1177448

F-C27

1117898

XMSN_NEUT_SW

1209066

F-C28

1117898

COLD_START_SW

1228492

F-C29

1117898

MASTER_STEER_SW

1418050

MODE

AUTO ALIGN

F-C30

1117898

FLOOD_LAMP_SW

1092347

AUX_SW

1688282

F-C31

1117898

F-C32

1117898

F-C33

1117898

LH_TURN_IND_LAMP

0844375

ALTERNATOR_IND_LAMP

0844375

ENG_OIL_PRESS_IND_LAMP

0844375

AWS_IND_LAMP

0844375

CRAB_STEER_IND_LAMP

0844375

RH_TURN_IND_LAMP

0844375

G-C1

3E3388

F-C13

0844176

F-C14

0844176

F-C15

0844176

F-C17

0844176

F-C18

0844176

F-C19

0844176

STEER_SELECT_SW_A

1418050

4WS

2WS

CRAB

F-C1

1117898

STEER_SELECT_SW_B

1177451

4WS

CRAB

F-C2

1117898

G-C4

1135183

G-C3

1135183

G-C2

1135183

F-C3

1117898

F-C4

1117898

2 3

F-C5

1117898

F-C6

1117898

F-C7

1117898

H-C6

1129609

RELAY BLOCK

FUSE BLOCK

H-C8

1249636

FUSE BLOCK

H-C7

1249636

MAIN_RELAY

0815801

HORN

7T0635

XMSN_OIL_TEMP_SENDER

8I6428

WATER_TEMP_SENDER

7N8532

HIGH SOL

2ND SOL

1ST SOL

REV SOL

FWD SOL

XMSN NEUT SW

PARK BK SW/NEUT RELAY

XMSN NEUT FUSE

BACKUP ALARM

XMSN NEUT FUSE

XMSN NEUT SW

XMSN_CONTROL

8C5336

BK-16

BACKUP_ALARM

1237732

OFF

START_SW

1107883

ACC

NEG POS

BATTERY

3T5760

BATTERY_(ATTACH)

3T5760

K-C1

3E3364

XMSN_DIODE

0985835

SW1

SW2

SW3

SW4

BOOM_CTRL_SW

1401721

BOOM_FLOOD_LAMP_RH_RR

1071301

BOOM_FLOOD_LAMP_LH_RR

1071301

L-C1

3E3361

LEFT SPKR -

RIGHT SPKR -

GROUND

RIGHT SPKR +

LEFT SPKR +

+ BATTERY (12V)

BLACK

BLUE

BLACK

RED

BLACK

GREEN

RADIO

1364486

RIGHT_SPEAKER

1435059

LEFT_SPEAKER

1435059

M-C1

3E3376

HEADLP_RELAY

1409378

87A

GROUND

+ BATTERY

OUT (LAMP)

FLASHER

0844168

BRAKE_PEDAL_SWITCH

0844065

HEADLAMP/SIDE_SWITCH

1177447

REAR/FOG_LAMP_SWITCH

1177453

HAZARD_WARNING_SWITCH

1353473

LH_LICENSE_PLATE_LAMP

1014448

RH_LICENSE_PLATE_LAMP

1014448

P-C1

3E3364

R-C1

3E3382

CONN 24

CONN 25

CONN 24

CONN 25

R-C2

3E3379

BU-18

RD-18

WH-18

YL-18

BK-18

RH_HEAD_TURN_LAMP

3E7584

BU-18

RD-18

WH-18

YL-18

BK-18

LH_HEAD_TURN_LAMP

3E7584

YELLOW

WHITE

DARK GREY/GREEN

DARK GREY/WHITE

DARK GREY/WHITE/GREEN

BLACK/YELLOW

WHITE/BLACK

THICK BLACK

BLACK/GREEN (HOOP)

LIGHT GREY

THIN BLACK

BLUE

RED/WHITE

FUNCTION:

DIRECTION INDICATORS

2 SPEED & INTERMIT

WASHER

DIPPED/MAIN

HEADLAMPS

STEERING_COLUMN_SWITCH

8I5949

BEACON

1286985

BEACON_SOCKET

9R7941

T-C1

3E3388

FAN_SWITCH

3D8754

MOTOR

FAN_MOTOR

6D5717

RD 14

OR 14

U-C1

3E3364

ROOF_WIPER/WASHER_SW

1190342

MOTOR

ROOF_WIPER_MOTOR

8I4967

V-C1

3E3364

ANTENNA

1110395

RH_STOP/TAIL_LAMP

0844348

RH_FOG_OR_REV_LAMP

0844347

RH_TURN_LAMP

0844347

RH_REAR_LAMP

LH_TURN_LAMP

0844347

LH_FOG_OR_REV_LAMP

0844347

LH_STOP/TAIL_LAMP

0844348

LH_REAR_LAMP

N-C1

3E3388

C-C5

3E3385

C-C4

3E3379

C-C6

3E3361

C-C1

3E5178

HEATER

358059

FRAME_LEVEL_SW

1421305

LH_STABILIZER_SW

1421307

RH_STABILIZER_SW

1421309

INDICATOR_SW

1187409

STRAIN_SENSOR

1339779

BOOM_CONTROL

1455506

YELLOW

RED

GREEN

BLUE

GREEN

RED

BLUE

GREEN

YELLOW

BLUE

RED

BLUE

STRAIN

GAUGE

BOOM

SWITCH

CALIB POWER

RED

DISPLAY

WHITE

BLACK

BROWN

YELLOW

GREEN

BLUE

RED

INDICATOR_DISPLAY

1455507

W-C1

3E3367

WIPER_CONNECTOR

3E3361

STEER_RELAY

1409378

87A

BLACK

BROWN

BLUE

LOAD

SUPPLY

GROUND

PROXIMITY_SW

8I6555

F-C16

0844176

F-C40

3T3412

F-C46

3T3410

CONN 17

F-C8

3E3385

F-C12

3E3379

F-C48

3E3361

F-C25

3E3385

F-C39

1117898

F-C38

1117898

HEATER_SW

1144519

F-C34

3E3388

F-C44

3E3361

F-C42

CONN 18

3E5176

F-C9

9G3670

F-C10

9G3676

F-C11

9G3673

F-C24

3E3361

F-C20

3E3379

F-C45

3E3385

F-C23

926352

F-C22

3E3379

F-C21

3E3385

F-C43

3E3373

F-C41

3E3373

F-C35

3E3361

F-C36

3E5176

F-C49

9G4352

F-C50

9G4352

F-C51

9G4352

F-C47

8N1517

F-C37

1129609

RELAY BLOCK

A-C1

8N1514

A-C26

3E3361

A-C25

3E3361

A-C24

3E3361

A-C14

3E3361

A-C13

3E3361

A-C12

3E3361

A-C6

3E5176

A-C2

8N1518

A-C32

3E3385

A-C33

3E5176

A-C18

8I4082

A-C19

8I4082

A-C20

8I4082

A-C21

8I4082

A-C22

8I4082

A-C31

3E3367

A-C3

3E3361

A-C4

3E3361

A-C15

3E3361

A-C16

3E3361

C-C9

3E3370

C-C3

3E3367

C-C2

3E3388

C-C7

3E3367

C-C8

3E3375

C-C11

3E3364

C-C10

3E3361

AUX_A_RELAY

1409378

AUX_B_RELAY

1409378

TELE_DIV_RELAY

1409378

TELE_OUT_RELAY

1409378

AC-C1

3E3385

AC-C2

3E3388

X-C2

3E3370

X-C1

3E3376

H-C1

3T3410

H-C2

3E5179

H-C3

9G4349

H-C4

9G4349

H-C5

9G4349

XMSN_NEUTRALIZING_RELAY

1403033

SET

RESET

HORN_SW

0835888

3RD_GEAR_PRESS_SW

1465515

WH-16

PARK_BRAKE_SW

1503971

RESISTOR

HEATER_AS

1445474

MOTOR

AUX_DIV_SOL_CONN

3E3364

BACKUP_ALARM_CONN

3E3364

AK-C1

3E3382

AF-C1

1171877

AF-C4

1171877

MOTOR

FRONT_WASHER_MOTOR

1172826

MOTOR

ROOF_WASHER_MOTOR

1172826

AF-C3

3E3364

AF-C2

3E3364

GND

B+

MOTOR

BR-16

GY-16

BK-16

OR-16

GN-16

FRONT_WIPER_MOTOR

1465696

A-C23

3E3361

A-C27

3E3373

A-C8

3E3361

A-C9

3E3361

A-C10

3E3361

A-C11

3E3361

A-C28

3E3361

A-C29

3E3361

A-C30

3E3361

E-C9

9G4349

E-C10

9G4349

E-C11

9G4349

A-C34

9G4352

A-C5

9G4352

A-C7

9G4352

AUX_DIV_FUSE

1138490

BEACON_FUSE

1138490

TURN_LP_FUSE

1138490

WORKLAMP_FUSE

1138491

D_LOCK_FUSE

1138490

WIPER_2_FUSE

1138490

WIPER_1_FUSE

1138490

STEER_FUSE

1138490

IND_LTS_FUSE

1138490

HORN_FUSE

1138490

GAUGES_FUSE

1138490

HEATER_FUSE

1138491

KEY_1_FUSE

1138490

HAZARD_FUSE

1138490

HEADLAMP_FUSE

1138492

RADIO_FUSE_2

1138490

SPD_LMT_FUSE

1138490

TILT_SOL_FUSE

1138492

RADIO_1_FUSE

1138490

LOAD_IND_FUSE

1138490

XMSN_NEU_FUSE

1138490

STABL_FUSE

1138490

FRM_LVL_FUSE

1138490

LH_LAMP_FUSE

1138490

REAR_&_RH_FUSE

1138490

SERVICE_BRAKE_SWITCH

1232844

AG-C1

3E3388

DOME_LAMP

844277

LOCKOUT_RELAY

1409378

NEUT_ST_RELAY

1409378

BK-18

RH_O/R_UP

1191180

BK-18

LH_O/R_UP

1191180

BK-18

AUX_B

1191180

BK-18

AUX_A

1191180

BK-18

LH_O/R_DOWN

1191180

BK-18

RH_O/R_DOWN

1191180

BK-18

DIV_1

1181249

BK-18

DIV_2

1181249

BK-18

DIV_3

1181249

BK-18

D_LOCK

1181249

BK-18

TILT_1

1191180

BK-18

TELE_OUT

1181249

BK-18

TILT_2

1191180

BK-18

REV

8I4586

BK-18

FWD

8I4586

BK-18

HIGH

8I4586

BK-18

1ST

8I4586

BK-18

2ND

8I4586

LH_HEAD_TURN_POS_LAMP

1045255

GY-16

YL-16

PU-16

BK-16

GN-16

GY-16

YL-16

PU-16

BK-16

GN-16

RH_HEAD_TURN_POS_LAMP

3E9382

AH-C1

3E3379

AH-C2

3E3382

AJ-C1

3E3379

AJ-C2

3E3382

FUEL_LEVEL_SENDER

8I3814

E_STOP_SOL

1013876

OIL_PRESS_SW

7W1238

SPEED_SENSOR

1475325

BK-18

SPEED_LIMITER

1475327

HIGH_COOL_TEMP_SW

6T2665

HIGH_COOLENT_TEMP_ALARM

1108046

FUNC_LOCK_SW

8I3716

1388368

1388367

TRAILER_SOCKET

8I5176

BK-16

FRAME_LEVEL_SOLENOIDS

1191180

BK-16

FUNC_LOCK_CONN_PLUG

3E5179

FWS_SOL

1187756

CRAB_SOL

1187756

AUX_DIV_SOL

1181249

GN-18

A-C17

3E3379

Z-C1

3E3388

RH_TURN_LAMP_TUV

0844347

RH_STOP/TAIL_LAMP_TUV

0844348

LH_TURN_LAMP_TUV

0844347

LH_STOP/TAIL_LAMP_TUV

0844348

LH_REAR_LAMP_TUV

1290304

RH_REAR_LAMP_TUV

1290304

LICENSE_PLATE_LAMP

1014448

HEAD_FLOOD_LAMP_SWITCH_TUV

1291443

HEADLAMP/SIDE_SWITCH_TUV

1177447

FLOOD_LAMP_SW_TUV

1092347

AL-C1

1117898

MAIN_BEAM_LAMP

0844375

AM-C1

3E5179

CONN 1

CONN 2

CONN 3

CONN 8

CONN 7

CONN 6

CONN 4 CONN 5

CONN 11

C0NN 12

CONN 19

CONN 16

CONN 23

CONN13 CONN14 CONN15

CONN 20

CONN 22

CONN 9

CONN 10

200-AN1 BK-14

BK-18

N918-AN3 YL-16

329-AN2YL-14

ADVANCE SOL

1013897

ENG_COOL_TEMP_SW

1494910

AN-C1

3E3361

D-10 AN 144-3735 00 ATCH ENGINE LINK (EMISSIONS ENGINES ONLY)

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

STARTING CIRCUIT.

GAUGE CIRCUIT.

WASHER/WIPER CIRCUIT.

HEATER CIRCUIT.

GROUND CIRCUIT.

TURN SIGNAL CIRCUIT.

BOOM CONTROL CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

COLD START CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1