735 ARTICULATED TRUCK ELECTRICAL SCHEMATIC | CAT Machines Electrical Troubleshooting

2001 Caterpillar

Printed in U.S.A.

December 2001

735 Articulated Truck

Electrical System

AWR1-UP

AYY1-UP

RENR5135

This indicates that the component does not have a wire connected to ground. It is grounded by

being fastened to the machine.

This indicates that the component has a wire connected to it that is connected to ground.

105-9344

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

Socket

Fuse

Component

Part Number

Pin or Socket

Number

Receptacle

Plug

Wire, Cable, or Harness

Assembly Identification

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Single Wire

Ground

Connection

Connector

Pressure

Symbol

Temperature

Symbol

Level

Symbol

Flow

Symbol

Circuit Breaker

Symbol

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the

contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender - A component that is used with a temperature or pressure gauge. The sender measures

the temperature or pressure. Its resistance changes to give an indication to the gauge of the

temperature or pressure.

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can

open or close the switch part of the relay.

Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that

makes an electromagnet when current flows through it. The electromagnet can open or close

a valve or move a piece of metal that can do work.

Harness And Wire Symbols

Electrical Schematic Symbols And Definitions

Typical representation of a

Sure-Seal connector. The plug

and receptacle contain

both pins and sockets.

Typical representation of

a Deutsch connector. The

plug contains all sockets

and the receptacle contains

all pins.

325-A135 PK-14

AG-C4

111-7898

L-C12

3E-5179

C-C4

130-6795

Circuit

Number

Identification

Wire

Color

Wire

Gauge

AG-C3

130-6795

Harness identification letter(s) and a

serializing code. The "C" stands for

connector and the number indicates

which connector in the harness.

200-L32 BK-14

325-A135 PK-14

Part Number For

Connector Assembly

Harness identification code

This example indicates

wire 135 in harness "AG".

Machine Harness Connector And Component Locations

248

3238

Component Identifiers (CID¹)

Module Identifier

(MID²)

CID

Component

0041 Sensor Power Supply

0144 Backup Alarm Relay

0168 Electrical System Voltage

0177 Oil Temp Sensor

0190 Engine Speed Sensor

0248 CAT Data Link

0420 Secondary Steering Relay

0444 Start Relay

0562 CAT Monitoring System

0585 Xmsn Out Speed Sensor (A)

0590 ADEM III ECM

0627 Parking Brake Pressure Switch

0672 Xmsn T/C Output Speed Sensor

0673 Xmsn Out Speed Sensor (B)

0674 Xmsn Out Speed Sensor (A)

0681 Parking Brake Solenoid

0702 Shift Lever Sensor

0704 Service Brake Pressure Switch

0709 Lockup Clutch Solenoid

0724 Body Raise Solenoid

0725 Body Lower Solenoid

0739 Diff Lock Indicator Lamp

0773 Hoist Position Sensor

0826 T/C Temperature Sensor

0967 Machine Application

0968 Xmsn Indicator Lamp

0971 Interaxle Diff Lock Solenoid

1100 Crossaxle Diff Lock Solenoid

1227 Retarder Lever Position Sensor

1233 Latch Pressure Sensor

1235 Xmsn Latch Solenoid

1248 Retarder Solenoid

1326 Location Code Incorrect

1401 Xmsn Clutch Solenoid #1

1402 Xmsn Clutch Solenoid #2

1403 Xmsn Clutch Solenoid #3

1404 Xmsn Clutch Solenoid #4

1405 Xmsn Clutch Solenoid #5

1586 Retarder Indicator Lamp

CID

Component

0096 Fuel Level Sender

0100 Engine Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor

0177 Transmission Oil Temperature Sensor

0248 Data Link

0263 Sensor Power Supply

0271 Action Alarm

0324 Action Lamp

0819 Display Data Link

0821 Display Power Supply

CID

Component

0001 Fuel Injector Solenoid #1

0002 Fuel Injector Solenoid #2

0003 Fuel Injector Solenoid #3

0004 Fuel Injector Solenoid #4

0005 Fuel Injector Solenoid #5

0006 Fuel Injector Solenoid #6

0041 ECM 8V DC Supply

0091 Throttle Sensor

0094 Fuel Pressure Sensor

0100 Oil Pressure Sensor

0110 Engine Coolant Temperature Sensor

Power Train ECS

(MID No. 027)

Caterpillar Monitoring System

(MID No. 030)

ADEM III ECM

(MID No. 036)

0168 Electrical Power Supply

0172 Inlet Air Temperature Sensor

0174 Fuel Temperature Sensor

0248 CAT Data Link Communications

0253 Personality Module mismatch

0254 ADEM III ECM

0261 Engine Speed Sensor

0262 5 Volt Sensor Supply

0267 Engine Shutdown Switch

0268 Check Programmable Parameters

0273 Turbo Outlet Pressure Sensor

0274 Atmospheric Pressure Sensor

0275 Turbo Inlet Pressure Sensor

0283 Air Filter Indicator Lamp

0296 Unable to communicate with Transmission ECM

0320 Crankshaft Position Sensor

0342 Camshaft Position Sensor

0545 Start Aid Relay

0788 Engine Retarder Selector Switch

0791 Jake Brake Low / High Solenoid

0792 Jake Brake Medium / High Solenoid

1076 Hydraulic Fan Solenoid

1586 Retarder Indicator Lamp

¹ The CID is a diagnostic code that indicates which component is faulty.

² The MID is a diagnostic code that indicates which electronic control module

diagnosed the fault.

Failure Mode Identifiers (FMI)¹

FMI No. Failure Description

00 Data valid but above normal operational range.

01 Data valid but below normal operational range.

02 Data erratic, intermittent, or incorrect.

03 Voltage above normal or shorted high.

04 Voltage below normal or shorted low.

05 Current below normal or open circuit.

06 Current above normal or grounded circuit.

07 Mechanical system not responding properly.

08 Abnormal frequency, pulse width, or period.

09 Abnormal update.

10 Abnormal rate of change.

11 Failure mode not identifiable.

12 Bad device or component.

13 Out of calibration.

14 Parameter failures.

15 Parameter failures.

16 Parameter not available.

17 Module not responding.

18 Sensor supply fault.

19 Condition not met.

20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Service Mode Number

Operator Mode Sequence 0

Harness Code 1

Numeric Readout 2

Service 3

Digital Tattletale 4

Units 5

Calibration (Transmission Control) 6

Calibration (Module Configuration) 7

Monitoring System Service Modes

Operator Mode Number

Service Meter 0

Odometer

Tachometer 2

Scrolling (Diagnostic) 3

Monitoring System Operator Modes

Sales Model Machine Code

735 9

Machine Codes

Event Code Condition

E015 High Engine Coolant Temperature Derate

E017 High Engine Coolant Temperature Warning

E025 High Inlet Air Temperature Derate

E027 High Inlet Air Temperature Warning

E039 Low Engine Oil Pressure Derate

E056 High Fuel Temperature Warning

E094 Axle Protection Derate

E100 Low Engine Oil Pressure Warning

E190 Engine Overspeed Warning

E272 Inlet Air Restriction Warning

Event Codes For ADEM III ECM

Off Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position

114-5333 A/C Pressure Switch

275 to 1750 kPa¹

(39.9 to 253.8 psi)

Normally Open²

276 ±28kPa 179 kPa

(40 ±4.1 psi) (26 psi)

Stop Lamp Pressure Switch 200 ±50 kPa 140 kPa

Service Brake Pressure Switch (29 psi ±7 psi) (20.3 psi)

Park Brake Pressure Switch 13800 kPa MAX 12300 ± 345 kPa Normally Open A-B

Low Brake Oil Pressure Switch (2002 psi MAX) (1784 psi ±50 psi) Normally Closed A-C

3E-5464 Temperature Switch

-1.1 ± 0.8°C

(30 ± 1.4°F)

2.2 ± 0.8°C

(36 ± 1.4°F)

Normally Open

27 °C

(80.6 °C)

1200 kPa 700 ±100kPa Contacts A-B (N.O.)

(174.05 psi) (101.5 ±14.5 psi) Contacts A-C (N.C.)

Front Brake Temperature Switch 107 ± 3°C 93°C

Rear Brake Temperature Switch (224.6 ± 37.4°F) (199.4°F)

113 kPa 70 ±20kPa

(16.4 psi) (10.2 ±2.9 psi)

172-7073

116-9846 OTG Filter Bypass Switch Normally Closed

172-7071 Normally Open

38 ±3°C

(100.4 ± 37.4°F)

Normally Open

Normally Closed3E-6449 OTG Temperature Switch

3E-6450 Steering Pressure Switch

3E-7692

Normally Closed

OTG Low Oil Pressure Switch

3E-6451

² Contact position at the contacts of the harness connector

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (406 psi), with decreasing pressure the closed condition can be maintained

down to 170 kPa (25 psi).

Wire Description

Wire

Number

Wire

Color

Description

Wire

Number

Wire

Color

Description

Power Distribution Circuits Accessory Circuits (continued

)

101 RD Motor (B+) Term A528 YL Water Valve Actuator Pot (+)

102 BU Headlamp Pwr A529 WH Water Valve Actuator

103 YL Flasher A530 OR Water Valve Actuator Pot (-)

105 RD Keyswitch Pwr C542 GN Heated Mirror Power

108 BU Airseat Pwr C547 OR Blower Motor (Med-Low)

109 OR Alt Output (+) Term E528 PU AC Sw to Fan Speed Sw

110 GN Rear Wiper Pwr

112 PU Main Power Relay Output (Switched B+) 602 WH Dome Lamp

113 OR CMS/Auto Sec Steer Pwr 604 OR Stop Lamp

114 GN Horn Pwr 605 YL Turn Lamp (Left)

115 PK Radio/Domelamp Pwr 606 GY Turn Lamp (Right)

116 BR Rear Floodlamp Pwr 610 OR Head/Tail Lamp Sw

118 GY Front Wiper Pwr 611 PU Head Lamp (Hi Beam)

121 YL Backup Alarm Pwr 612 GY Reverse Lamp

123 WH Diff lock/Heated Mirror Pwr 614 PU Park/Tail/Dash Lamp

124 GN HVAC Blower Motor Pwr 619 GN Head Lamp (Low Beam)

126 PK Xmsn Control Pwr 624 YL Rear Work Lamp

129 BU Cigar Lighter Pwr 661 GN Tach Lamp

136 GN Manual Sec Steer Pwr 662 YL Speedo Lamp

150 OR Engine Control Pwr 663 GY Gage Lamp

165 YL Start Aid Pwr

173 YL Stoplamp Pwr 705 PK Xmsn Lockup Clutch Solenoid

175 PK Hood Motor Pwr 708 YL Xmsn Hold Sw

177 OR Main Breaker Power (Unswitched B+) 709 OR Sensor Pwr

720 PU Service Brake Sw

200 BK Main Chassis Gnd 727 GN Secondary Steering Motor Relay Coil

201 BK CMS Gnd 728 BU Secondary Steering Relay Coil

202 BK Xmsn Control Gnd 751 GN Xmsn Shift Solenoid 1

203 BK Chassis Diagnostic Gnd 752 YL Xmsn Shift Solenoid 2

207 BK Starter Diagnostic Gnd 754 BU Xmsn Shift Solenoid 3

270 BK CMS Ident Code 0 755 OR Xmsn Shift Solenoid 4

271 BK CMS Ident Code 1 A700 OR Digital Sensor Pwr (+8V)

272 BK CMS Ident Code 2 A701 GY Fuel Injector 1

273 BK CMS Ident Code 3 A702 PU Fuel Injector 2

274 BK CMS Ident Code 4 A703 BR Fuel Injector 3

275 BK CMS Ident Code 5 A704 GN Fuel Injector 4

290 BK CMS Service A705 BU Fuel Injector 5

291 BK CMS Clear A706 GY Fuel Injector 6

A746 PK Turbo Outlet Pressure Sensor

301 BU Starter Motor Output A747 GY Atmospheric Pressure Snst

302 OR Starter Resistor to Diagnostic A751 YL Coolant Temp Sensor

304 WH Starter Motor Coil E707 GN CMS Cluster +V

306 GN Start Relay Coil E708 PK CMS Module Clock

307 OR Key Switch Start E735 PU CMS Operator Sw In

308 YL Main Power Relay Coil E737 PU OTG Temp Sw

310 PU Start Aid Switch E789 PU Machine On/Off Drvr Returns 1-8

317 YL Start Aid Solenoid E790 PK Machine Solenoid Drvr Returns 9-12

320 OR Horn Relay Coil F702 GN Digital Sensor Pwr

321 BR Backup Alarm Relay Coil F710 BR Start Aid Relay

322 GY Horn Relay On F715 PU Engine Shutdown (NO)

324 BU Diff lock Foot Switch F716 WH Engine Shutdown (NC)

368 OR Crossaxle Diff lock Solenoid G704 YL Body Raise Solenoid

369 PU Crossaxle Lock Switch G705 GN Body Lower Solenoid

374 PK Park Brake Switch G706 BU Retarder Solenoid (Low)

397 OR Hood Motor (Lower) G707 GN Retarder Solenoid (Med)

398 BU Hood Motor (Raise) G708 GY Retarder Solenoid (Hi)

A300 GN Hood Relay (Lower) G725 GN Hydraulic Fan Solenoid

A301 WH Hood Relay (Raise) J700 BR Engine Retarder Solenoid (Med/Hi)

A323 GY IAD Actuate Solenoid J701 GN Engine Retarder Solenoid (Low/Hi)

A324 PK Crossaxle Lock Switch Jumper J702 BK Engine Retarder Solenoid (Common)

J764 BR Switch/Sensor Return

403 GN Alternator (R) Term K737 BR Engine Retarder Solenoid (Med/Hi)

406 PU Torque Converter Temp Sensor K738 GN Engine Retarder Solenoid (Low/Hi)

410 WH CMS Action Alarm K739 BU Engine Retarder Solenoid (Common)

411 PK CMS Action Lamp K742 OR Top Gear Sw (Up)

417 GY Steering Press Sw K744 BU Xmsn Retarder Solenoid

419 YL Park Brake Press Sw K746 PK IAD Pressure Solenoid

426 BR Filter Bypass Sw L730 OR Analog Sensor Pwr

430 BU Air Filter Indicator Lamp 892 BR Cat Data Link (-)

432 PK Low Brake Oil Press Sw 893 GN Cat Data Link (+)

447 PK Fuel Level Sender G828 WH Engine Pressure Sensor

454 GN Retarder Indicator Lamp G829 GN Engine Pressure Sensor Common

498 WH Diff lock Indicator Lamp G833 PK Engine Temp Sensor Common

C413 YL CMS Display Data G850 BU Engine Inlet Air Heater

C414 BU CMS Display Load G856 WH Engine TDC Probe (+)

F400 GY Turbo Inlet Press Sensor G857 YL Engine TDC Probe (-)

G485 BU CMS Front Brake Temperature Switch H805 BR Proportional Driver Return

G486 GN CMS Rear Brake Temp Switch J812 PK OTG Filter Bypass Sw

H420 PU Secondary Steering Indicator Lamp J823 YL Xmsn Latching Pressure Sensor

H421 GN Xmsn Hold Indicator Lamp J832 YL Xmsn Latch Solenoid

900 PU Xmsn Shift Solenoid 5

500 BR Front Wiper (Park) 921 WH Xmsn Solenoid Return 1

501 GN Front Wiper (Low) 922 BR Xmsn Solenoid Return 2

502 OR Front Wiper (Hi) 993 BR Analog Sensor Return

503 BR Rear Wiper (Park) 994 GY OTG Low Oil Pressure Sw

504 YL Rear Wiper (Low) 995 BU Coolant Temperature

505 BU Rear Wiper (Hi) 998 BR Digital Sensor Return

506 PU Front Washer A958 WH Park Brake Solenoid

507 WH Rear Washer C967 BU Inlet Air Temperature

508 PU Radio Speaker (Left) C991 PK Fuel Pressure Sensor

509 WH Radio Speaker (Left Common) E900 WH ECPC Xmsn Output Speed (+)

511 BR Radio Speaker (Right) E901 GN ECPC Xmsn Output Speed (-)

512 GN Radio Speaker (Right Common) E906 OR ECPC Xmsn Output Speed Q (+)

513 OR AC Press Sw E907 GY ECPC Xmsn Output Speed Q (-)

515 GY Blower Motor (Hi) E963 BK Engine Speed/Timing (A-)

516 GN Blower Motor (Medium) E964 WH Engine Speed/Timing (A+)

517 BU Blower Motor (Low) E965 BU Engine Speed/Timing (B-)

522 WH AC Clutch to Thermostat Sw E966 YL Engine Speed/Timing (B+)

537 GN Turn Signal Sw E971 GN AC High Pressure Sw

575 YL Wiper Sw (Park) K952 BR Solenoid Return 3

590 GY Wiper Sw (Inter) K977 PK ECPC Xmsn Oil Temp Sensor

591 WH Wiper Delay Module (Gnd) L910 PK Torque Converter Output Speed (+)

592 BU DC/DC Converter Output L911 YL Torque Converter Output Speed (-)

A513 PK DC/DC Converter Memory L983 WH Injector Common 1 & 2

A523 PU Fan Speed (Sw Pos 1) L984 OR Injector Common 3 & 4

A524 BR Fan Speed (Sw Pos 2) L985 YL Injector Common 5 & 6

A525 GN Fan Speed (Sw Pos 3) M996 PK Hoist Lever Position

A526 PK Water Valve Actuator Motor M997 PU Shift Lever Position

A527 BU Water Valve Actuator Motor

T900 GN Xmsn Spool Position Senso

Monitoring Circuits

Accessory Circuits

Lighting Circuits

Control Circuits

Ground Circuits

Basic Machine Circuits

Related Electrical Service Manuals

Form Number

Alternator: 114-2401 (30SI)

SENR7508

Starting Motor: 6V-5539

Consist: 6V-5540 (KE)

SENR3536

Consist: 6V-5582 (F8)

SENR4975

Consist: 106-8554 (42MT)

SENR3581

CAT Monitoring System RENR3403

ADEM III ECM RENR1285

Power Train ECS RENR3442

Title

Resistor, Sender and Solenoid Specifications

Part No. Component Description Resistance (Ohms)¹

116-4152 Solenoid:

Interaxle Diff Lock

Crossaxle Diff Lock

34.3 ± 1.7

A-C 2 ±5%

Blower Motor Speed B-C 1 ±5%

C-D .36 ±5%

127-4540 Potentiometer: Temperature Selector Switch 0 - 5000 ±10%

134-3998 Coil: A/C Clutch 17.6 ± 0.6

141-5502 Solenoid: Raise Valve 6.5 ±.4

141-5503 Solenoid: Lower Valve 6.5 ±.4

152-8340 Solenoid: Park Break 32.6 ±1.6

160-8408 Solenoid:

Lockup Clutch

Xmsn Clutch #1 - #6

8.7 ±0.4

175-3091 Sender: Fuel Level

Full 0-3.5

Empty 92-98

191-3005 Solenoid: Fuel Injector #1 - #6 1.06 ± 0.53

200-8215 Solenoid: Xmsn Latch 32.6 ± 1.0

3E-6332 Solenoid: Start Aid 6

3E-7842 Resistor: Starter 150 ±5%

¹ At room temperature unless otherwise noted.

125-9740 Resistor:

Connector Number

Schematic

Location

Machine

Location

CONN 1 H-15 36

CONN 2 I-4 56

CONN 3 H-14 49

CONN 4 H-13 43

CONN 5 ET Conn I-12 C

CONN 6 Diagnostic Conn H-12 C

CONN 7 H-12 C

CONN 8 H-12 C

CONN 9 D-12 34

CONN 10 D-12 35

CONN 11 C-12 34

CONN 12 C-12 35

CONN 13 C-12 34

CONN 14 C-12 35

CONN 15 B-12 2

CONN 16 H-10 E

CONN 17 H-10 E

CONN 18 G-10 E

CONN 19 F-10 C

CONN 20 E-10 48

CONN 21 C-10 2

CONN 22 B-10 2

CONN 23 A-9 E

CONN 24 B-9 E

CONN 25 B-9 E

CONN 26 H-8 B

CONN 27 F-8 B

CONN 28 A-7 E

CONN 29 I-7 B

CONN 30 G-6 B

CONN 31 Code Plug C-6 B

CONN 32 F-5 D

CONN 33 G-4 50

CONN 34 E-4 13

CONN 35 C-4 46

CONN 36 C-4 46

CONN 37 H-3 47

CONN 38 TDC Service Probe H-2 8

CONN 39 Aux. Start Receptacle E-2 9

CONN 40 E-2 38

CONN 41 D-2 37

CONN 42 A-2 51

The connectors shown in this chart are for harness to harness connectors.

Connectors that join a harness to a component are generally located at or near th

component. See the Component Location Chart.

Connector Location

Component

Schematic

Location

Machine

Location

Component

Schematic

Location

Machine

Location

Actuator - Water Valve A-5 E

Sensor - T/C Temp B-2

Alarm - Action H-13

Sensor - Throttle C-4

Alarm - Backup H-15

Sensor - Turbo Inlet Pressure F-3

Alternator E-2

Sensor - Turbo Out Pressure H-1

Assembly - Hood Actuator C-2

Sensor - Xmsn Out Speed A B-13 41

Battery - A F-2

Sensor - Xmsn Out Speed B B-13

Battery - B F-1

Sensor - Xmsn T/C Output Speed C-13

Breaker - ADEM H-11

Socket - 12V Power G-11

Breaker - Alternator D-3

Socket - EEC Worklamp H-11

Breaker - Blower H-11

Solenoid - A/C Clutch Coil D-3

Breaker - Headlamp I-11

Solenoid - Crossaxle Diff Lock B-14

Breaker - Hood E-3

Solenoid - Hyd Fan A-14

Breaker - Key I-11

Solenoid - Interaxle Diff Lock G-13

Breaker - Main E-3

Solenoid - Lock Up Clutch C-13

Control - ABL Chassis G-15

Solenoid - Lower Valve G-13

Control - Board As A-6

Solenoid - Park Brake C-15

Control - CMS Dimmer A-8

Solenoid - Raise Valve G-13

Control - CMS Monitor C-6

Solenoid - Start Aid D-3 8

Control - Engine (ADEM III) I-3

Solenoid - Xmsn Latch B-13 59

Control - Hood Relay F-3

Solenoids - Fuel Injector #1 - #6 G-3,4

Control - Int Wiper Delay Mod F-5

Solenoids - Retarder #1 - #6 G-2

Converter - 24V to 12V E-12

Solenoids - Xmsn Clutch #1 - #6 B,C-13

Flasher H-5

Suppressor - Arc D-3 6

Guage - Cat Monitor Quad D-6

Switch - A/C Select D-5 A

Guage - Cat Monitor Speed Tach E-6

Switch - AC Pressure C-3

Horn - High Tone D-1

Switch - Air Heater H-3

Horn - Low Tone D-1

Switch - Battery Isolator E-3 9

Lamps - Indicator E-5,F-5

Switch - Clear I-10 C

Lever - Shift/Hoist E-11

Switch - CMS Operator B-6 A

Motor - Blower A-5

Switch - Crossaxle Lock C-5 A

Motor - Front Washer I-7

Switch - Diff Lock G-5

Motor - Front Wiper D-7

Switch - Dome Lamp H-5

Motor - Hood Actuator B-2

Switch - Engine Shutdown D-3 9

Motor - Rear Washer I-7

Switch - Fan Speed D-5 A

Motor - Rear Wiper H-14

Switch - Filter Bypass A-13 59

Motor - Secondary Steer B-2

Switch - Front Brake Temperature C-12 5

Motor - Starter F-2

Switch - Hazard Flasher I-5 A

Relay - Backup Alarm C-8

Switch - Headlamp Tail H-6 A

Relay - Headlamp C-8

Switch - Heated Mirror I-5 A

Relay - Horn C-8

Switch - Hood Locking E-3 9

Relay - INT Wiper C-8

Switch - Horn G-5 F

Relay - Main I-11

Switch - Key Start E-5 A

Relay - Secondary Steer C-9

Switch - Low Brake Oil Pressure B-14 39

Relay - Secondary Steer C-2

Switch - OTG Filter Bypass B-14 5

Relay - Start F-3

Switch - OTG Low Oil Pressure B-14 5

Relay - Start Aid C-7

Switch - OTG Temp B-14 5

Resistor A-5

Switch - Park Brake D-11 31

Resistor - A F-3

Switch - Park Brake Pressure C-15 24

Sender - Fuel Level B-2

Switch - Rear Flood I-6 A

Sensor - Air Temp G-2

Switch - Rear Brake Temperature C-15 25

Sensor - Atmospheric Pressure H-1

Switch - Rear Wiper I-6 A

Sensor - Cam Speed/Timing H-3

Switch - Retarder G-5 F

Sensor - Coolant Temp G-2

Switch - Secondary Steer H-5 A

Sensor - Crank Speed/Timing H-3

Switch - Service I-10 C

Sensor - Engine Speed A-13

Switch - Service Brake Pressure C-7 33

Sensor - Fuel Pressure H-1

Switch - Start Aid H-6 A

Sensor - Fuel Temp G-1

Switch - Steer Pressure G-4 15

Sensor - Hoist Position D-11

Switch - Stop Lamp Pressure C-3 33

Sensor - Latch Pressure A-13

Switch - Temp Selector C-5 A

Sensor - Oil Pressure H-1

Switch - Temperature A-5 A

Sensor - Oil Temp A-13

Switch - Wiper/Washer Turn G-5 F

Sensor - Shift Lever E-11

Component Location

Machine locations are repeated for components located close together.

A = Located on dash of cab.

B = Located behind dash of cab.

C = Located on cab relay panel.

D = Located on right side of cab.

E = Located behind service panels on right side of cab.

F = Located on the steering column.

THIS DIAGRAM IS FOR THE 735 ARTICULATED DUMP

TRUCKS (152-0975 CHG01)

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE

MACHINE WITH THE KEY AND ENGINE OFF, THE XMSN

SHIFTER IN NEUTRAL AND THE PARK BRAKE SW IN THE

OFF POSITION.

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

NOTE C: NORMALLY CLOSED WHEN DOOR OPEN

IDENT PART NO. CHG LOC DESCRIPTION

A REAR LAMPS

C LH CHASSIS

E MAIN CAB

F CAB ROOF

G AIR CONDITIONER

H WATER VALVE

J HITCH

K BREAKER PANEL

L INSTRUMENT PANEL

RC RH CONSOLE

AE RELAY

U ECPC XMSN

W 00 HYD FAN SOL LINK

HARNESS AS.

WIRE AS.

NOTE E: RADIO OPTIONS

3E-6106 (EUROPEAN VERSION - REMOVABLE)

3E-6107 (EUROPEAN VERSION - FIXED)

173-6532 (AMERICAN VERSION - REMOVABLE)

173-6530 (AMERICAN VERSION - FIXED)

200-AC1BK-14

200-A6BK-16

200-A5BK-16

200-A4BK-16

200-A3BK-16

200-A2BK-16

200-A2 BK-16

604-AC7OR-16

604-A9OR-16

604-A8OR-16

604-A8 OR-16

612-AC14 GY-16

612-A16 GY-16

612-A17 GY-16

612-A15 GY-16

614-AC11 PU-16

614-A13 PU-16

614-A12 PU-16

606-AC18 GY-16

605-AC10 YL-16

612-AC14 GY-16

612-A15 GY-16

614-A13 PU-16

604-A9 OR-16

200-A6 BK-16

200-A5 BK-16

200-A4 BK-16

605-AC10 YL-16

ALTERNATOR00TA

CABLE AS.

173-1708 01 STARTER

173-1705 00 LINK

7U-5417 00 STARTER GROUND

173-1707 01 DISCONNECT GROUND

149-1964 01 DISCONNECT

HH SEC STER RELAY TO MOTOR

A-8

C-6

B-3

B-4

I-3

AF 9F-4337 01 STARTER ENG GROUNDF-2

173-1706 00 G-2

173-1709 00

119-1364 00

140-8860 00

7X-1060 00

173-2359 00

BATTERY TO BUS BARB-3

SEC STER MOTOR TO GNDG-2

G-2 SEC STER RELAY TO BUS

CAB TO FRAME GROUNDB-7

START RECEPTACLEB-3

AG 149-7889 00 E-3 ALTERNATOR GROUND

Relay Panel

727-AE2GN-16

728-AE3BU-16

E790-AE4PK-16

E790-AE4 PK-16

121-AE5RD-16

H805-AE6BR-16

321-AE7BR-16

612-AE8GY-16

575-AE9YL-16

591-AE10WH-16

591-AE10 WH-16

200-AE11BK-16

200-AE11 BK-16

118-AE12GY-16

118-AE12 GY-16

500-AE13BR-16

500-AE13 BR-16

114-AE14 RD-16

320-AE16OR-16

320-AE16 OR-16

322-AE17GY-16

322-AE17 GY-16

102-AE28 RD-14

662-AE18 YL-16

663-AE20 GY-16

661-AE19 GN-16

114-AE15RD-16

114-AE21RD-16

200-AE24 BK-16

200-AE25 BK-16

113-AE23 OR-16

113-AE23 OR-16 614-AE22 PU-16

614-AE22 PU-16

200-AE26BK-16

200-AE26 BK-16

102-AE28RD-14

610-AE27OR-16

610-AE27 OR-16

619-AE29GN-14

619-AE29 GN-14

200-F5BK-16

200-F4BK-16

200-F3BK-16

200-FA3 BK-16

508-FA7 PU-18

509-FA8 WH-18

511-FA9 BR-18

512-FA10 GN-18

602-FA1 WH-16

115-FA11 RD-16

116-F18 BR-16

624-F17 YL-16

504-F19 YL-16

110-F20 GN-16

503-F21 BR-16

505-F22 BU-16

ROOF HARNESS

BREAKER

177-K4

D-4

892-K3BR-16

892-K3 BR-16

202-K1 BK-16

202-K1BK-16

893-K2 GN-16

893-K2GN-16

512-K11 GN-16

508-K8PU-16

509-K9WH-16

602-K19 WH-16

511-K10 BR-16

624-K13 YL-16

504-K14 YL-16

505-K17 BU-16

503-K16 BR-16

116-K12 BR-16

110-K15 GN-16

115-K18 RD-16

200-RC3BK-16

A526-G16 PK-14

A527-G17 BU-14

517-G12BU-14

A528-G18 YL-14

A529-G19 WH-14

522-G6WH-14

A530-G20 OR-14

200-G9BK-14

200-G10BK-14

200-G11BK-14

200-G8BK-14

515-G3GY-14

515-G4GY-14

515-G2GY-14

C547-G15OR-14

516-G5GN-14

A525-G13 GN-14

124-G1GN-14

A523-G14 PU-14

A524-G7BR-14

317-AE30YL-16

317-AE30 YL-16

165-AE33YL-16

165-AE33 YL-16

F710-AE31 BR-16

998-AE32 BR-16

998-AE32BR-16

177-K4RD-4

177-K20 RD-16

112-K31 PU-16

310-K29 PU-16

302-K21 OR-16

203-K22 BK-16

207-K26 BK-16

304-K23 WH-16

105-K24 RD-16

109-K28 RD-16

306-K25 GN-16

308-K27 YL-16

110-K15 GN-16

123-K53 WH-16

112-K31 PU-16

115-K18 RD-16

102-K36 RD-16

105-K37 RD-16

124-K35 GN-14112-K43 PU-14

290-K32 BK-16

291-K33 BK-16

201-K34 BK-16

115-K18 RD-16

110-K15 GN-16

116-K12 BR-16

410-K38 WH-16

410-K38 WH-16 410-K38 WH-16

201-K45 BK-16

308-K48 YL-16

308-K47 YL-16

200-K49 BK-14

0-K

-14

200-

K46

BK-16

200-K46 BK-16

126-K89 RD-14

116-K78 BR-16

118-K80 GY-16

113-K81 OR-16

165-K82 YL-16

165-K83 YL-16

110-K85 GN-16

129-K87 RD-16

308-K48 YL-16

200-K54 BK-16

9-K87

RD-

112-K56 PU-12

112-K55 PU-12

150-K60 RD-14

126-K90 RD-14

126-K91 RD-14

173-K92 RD-16

103-K95 RD-16

110-K96 GN-16

RD-16

J764-K100 BR-16

J764-K100 BR-16J764-K100 BR-16

115-K97 RD-16

115-K97RD-16

115-K97 RD-16

REAR FLOOD/BEACON

DIFF. LOCK/ HEATED MIRROR

FRONT WIPER

CMS/GEAR SW/SEC STEER RELAY

START AID

AIR SEAT

REAR WIPER

CIGAR LIGHTER/EEC

RADIO/DOME

HORN

BACKUP ALARM

TAIL/DASH LAMPS

ECPC TRANS CNTL

STOP LAMPS

592-K99 BU-16

592-K99BU-16

200-K102

BK-

592-K101 BU-16

200-K102

BK-16

592-K101 BU-16

614-K103 PU-16

M997-K106 PU-16

M997-K106PU-16

M997-K106 PU-16

A513-K104 PK-16

M996-K107 PK-16

M996-K107PK-16

M996-K107 PK-16

708-K105 YL-16

K742-K109 OR-16

K742-K109OR-16

200-K108

BK-

200-K108 BK-16

200-F14 BK-16

200-F13 BK-16

508-F7PU-16

115-F11 RD-16

512-F10 GN-16

602-F12 WH-16

509-F8WH-16

511-F9BR-16

200-K51 BK-14

200-K51BK-14

200-K51 BK-14

108-K40 BU-14

200-RC3 BK-16

200-RC25 BK-16

592-RC6 BU-16

592-RC6BU-16

A513-RC4 PK-16

A513-RC4PK-16

115-RC5 RD-16

115-RC5RD-16

165-RC7YL-16

M997-RC11PU-16

614-RC12 PU-16

708-RC13 YL-16

165-RC15 YL-16

165-RC22 YL-16

165-RC17 YL-16

J764-RC9 BR-16

J764-RC18 BR-16

J764-RC19 BR-16

J764-RC23 BR-16

J764-RC20 BR-16

J764-RC21 BR-16

M996-RC16 PK-16

M996-RC16PK-16

K742-RC24 OR-16

200-RC10 BK-16

374-RC14 PK-16

374-RC14 PK-16 374-K98 PK-16

374-K98PK-16

374-K98 PK-16

103-R21 RD-16

509-R30 WH-18

591-R25 WH-16

118-R23 GY-16

590-R24 GY-16

537-R22 GN-18

512-R27 GN-18

511-R26 BR-18

508-R29 PU-18

200-R28 BK-16

A513-R32 PK-16

592-R31 BU-16

118-R16 GY-18

606-R18 GY-18

605-R17 YL-18

575-R14 YL-18

611-R11 PU-18

118-R19 GY-16

611-R11 PU-18

605-R17 YL-18

606-R18 GY-18

537-R1GN-18

501-R10 GN-18501-R10 GN-18

619-R13 GN-18

G708-R7 GY-18

G708-R7GY-18

320-R4OR-18

502-R9OR-18

506-R15 PU-18506-R15 PU-18

G707-R8 GN-18

G707-R8GN-18

G706-R6 BU-18

G706-R6BU-18

115-R3RD-16

602-R2WH-16

998-R5 BR-18

998-R5BR-18

611-C89 PU-16

614-C50 PU-16

619-C87 GN-16

200-TA8 BK-16

200-TA6 BK-16

200-TA4 BK-16

200-TA2 BK-16

619-C95 GN-16

614-C100 PU-16

200-TA17 BK-16

200-TA15 BK-16

200-TA19 BK-16

200-TA20 BK-16

322-C18 GY-16

619-C40 GN-16

611-C38 PU-16

614-C39 PU-16

605-C36 YL-16

606-C37 GY-16

177-C64 RD-4

LINK

7V9275

109-C22 RD-16

CBL-FF1 BK-00

CBL-GG1 BK-00

CBL-CC1 RD-00

CBL-JJ1RD-00

207-C30 BK-16

301-C114 BU-16

302-C25 OR-16

E789-C26 PU-16

306-C27 GN-16

304-C28 WH-16

304-C116WH-10

109-C113 RD-10

CBL-EE1 BK-00

CBL-AF1 BK-4

CBL-PP2 BK-00

CBL-PP1RD-00

101-T51 RD-4

CBL-AA1 RD-00

109-C113 RD-10

207-C30 BK-16

CBL-KK1 BK-00

CBL-HH1 RD-00

CBL-LL1RD-00

200-C2BK-16

727-C19 GN-16

177-K7 RD-14

126-K110 RD-16

126-K110RD-16

126-K110 RD-16

200-K30 BK-16

177-K6RD-14

103-L1 RD-16

GN-18

537-L2 GN-18

611-L3 PU-16

605-L4 YL-16

606-L5 GY-16

110-L28 GN-16

503-L31 BR-16

504-L30 YL-16

505-L29 BU-16

624-L33 YL-16

116-L32 BR-16

310-L37 PU-16

102-L34 RD-16

103-L35 RD-16

507-L65 WH-16

123-L50 WH-18

C542-L49 GN-18

727-L40 GN-18

727-L39 GN-18

200-L38 BK-18

537

200-L45 BK-18

GN-18

200-L45 BK-18

200-L38 BK-18

614-L46 PU-18

614-L48 PU-18

0-L4

-18

614-L48 PU-18

200-L47 BK-18

614

-L46

-1

200-L63 BK-16

200-L53 BK-18

200-L59 BK-18

-18

200-L61 BK-18

614-L60 PU-18

614-L51 PU-18

614-L52 PU-18

614-L54 PU-18

614-L55 PU-18

614-L58 PU-18

614-L56 PU-18

614-L62 PU-18

200-L53 BK-18

614-L52 PU-18

614-L54 PU-18

614-L56 PU-18

200-L57 BK-18

614-L60 PU-18

200

BK-18

619-R13 GN-18

614-L51 PU-18

201-L89 BK-16

201-L88 BK-16

201-L74 BK-18

201-L79 BK-18

270-L66 BK-18

271-L67 BK-18

272-L68 BK-18

273-L69 BK-18

274-L70 BK-18

275-L71 BK-18

201-L72 BK-18

C414-L82 BU-18

C414-L77 BU-18

C414-L86 BU-18

E707-L83 GN-18

E707-L83 GN-18 E707-L78 GN-18

E707-L73 GN-18

E708-L84 PK-18

E708-L84 PK-18 E708-L80 PK-18

E708-L75 PK-18

C413-L76 YL-18

C413-L81 YL-18C413-L85 YL-18

C413-L85 YL-18

200-L90 BK-16

200-L92 BK-18

200-L91

BK-18

200-L91 BK-18

663-L97 GY-18

663-L96 GY-18

663-L95 GY-18

661-L99 GN-18

662-L98 YL-18

662-L98YL-18

892-L121 BR-18

893-L122 GN-18

291-L119 BK-18

290-L120 BK-18

E735-L118 PU-18

201-L117 BK-18

605-L112 YL-18

E528-L109 PU-18

124-L104 GN-14

515-L105 GY-14

C547-L107 OR-14

517-L108 BU-14

516-L106 GN-14

E971-L110 GN-16

308-L100 YL-16

307-L102 OR-16

105-L103 RD-16

129-L111 RD-16

118-R19 GY-16

G707-R8GN-18

998-R5BR-18

602-R2WH-16

115-R3RD-16

G706-R6BU-18

592-R31 BU-16

A513-R32 PK-16

200-R28 BK-16

508-R29 PU-18

511-R26 BR-18

320-R4OR-18

506-R15 PU-18

502-R9OR-18

G708-R7GY-18

501-R10 GN-18

575-R14 YL-18

591-R25 WH-16

509-R30 WH-18

512-R27 GN-18 H420-L9 PU-18

H420-L9 PU-18

498-L10 WH-18

611-L11 PU-18

H421-L12 GN-18

454-L13 GN-18

606-L14 GY-18

411-L15 PK-18

A524-L7 BR-16

A523-L8 PU-16

108-K40 BU-14

200-L20 BK-18

E528-L109 PU-18

200-L25 BK-18

200-L22 BK-18

200-L23 BK-18

200-L27 BK-18

200-L113 BK-18

614-L26 PU-18

A324-L114 PK-18

E735-L118 PU-18

200-L116 BK-18

614-L115 PU-18

369-L123 PU-18

J764-L129 BR-18

H805-L128 BR-18

H805-L127 BR-18

H805-L127 BR-18201-L125 BK-18

201-L125 BK-18

993-L126 BR-18

410-L133 WH-18

447-L132 PK-18

403-L131 GN-18

430-L134 BU-18

993-L135 BR-18

606-L139 GY-16

611-L11 PU-18

605-L112 YL-18

606-L14 GY-18

611-L137 PU-16

5-L4

YL-18

606

GY-18

A525-L6 GN-16

508-E15 PU-16

509-E16 WH-16

511-E17 BR-16

512-E4GN-16

624-E5YL-16

504-E7YL-16

308-E9YL-16

505-E6BU-16

503-E8BR-16

L911-U3 YL-18

L910-U4 PK-18

426-U10 BR-18

202-U11 BK-18

751-U16 GN-18

921-U6WH-18

752-U23 YL-18

754-U24 BU-18

755-U25 OR-18

921-U40 WH-18

900-U26 PU-18

922-U8BR-18

921-U38 WH-18

705-U9PK-18

J832-U15 YL-18

E789-U17 PU-18

E901-U19 GN-18

E907-U21 GY-18

E906-U20 OR-18

E963-U31 BK-18

E964-U30 WH-18

709-U12 OR-18

J764-U13 BR-18

922-U41 BR-18

922-U42 BR-18

922-U43 BR-18

921-U39 WH-18

E900-U18 WH-18

174-0018 VALVE GP

709-U32 OR-18

709-U44 OR-18

J764-U49 BR-18

J764-U45 BR-18

K977-U14 PK-18

J823-U27 YL-18

L911-CA21 YL-18

752-CA40 YL-18

J823-CA44 YL-18

L910-CA22 PK-18

K977-CA32 PK-18

J832-CA33 YL-18

921-CA24 WH-18

E789-CA35 PU-18

922-CA26 BR-18

426-CA28 BR-18

J764-CA31 BR-18

705-CA27 PK-18

202-CA29 BK-18

E963-CA46 BK-18

709-CA30 OR-18

E906-CA38 OR-18

755-CA42 OR-18

751-CA34 GN-18

E901-CA37 GN-18

E900-CA36 WH-18

E907-CA39 GY-18

754-CA41 BU-18

900-CA43 PU-18

K977-E1PK-18

113-

L136

R-

113-L136 OR-18

614-L26 PU-18

PU-

E971-L18 GN-18

200-L27 BK-18

614-L141 PU-18

411-L15 PK-18

614-L115 PU-18

200-L116 BK-18

113-L136 OR-18

614-L141 PU-18

200-L142 BK-18

200-L93BK-18

200-L93 BK-18

200-L94 BK-18

-L

BK-1

200-

L94

113-L87 OR-18

200-L145 BK-18

200-L64 BK-18

200-L17 BK-18

200-L144 BK-18

200-L146 BK-18

614-L101 PU-18

614-

L10

200-L64 BK-18

614-L19 PU-18

614-L140 PU-18

200-L24 BK-18

-18

200-L21 BK-18

201-

-X2

BK-1

201-X3 BK-18

200-L23 BK-18

200-L22 BK-18

J1 J2

-X

-1

410-E10 WH-18

102-L147 RD-18

102-R12 RD-18

102-E11 RD-16

102-E11RD-16 610-L130 OR-16

610-L130 OR-16

610-E13 OR-16

619-R13 GN-18

619-E14 GN-16

200-K51 BK-14

112-K43 PU-14

112-K56 PU-12

112-K55 PU-12

177-

RD-16

115-K50 RD-16

114-K93 RD-16

121-K94 RD-16

201-K39 BK-16

592-K99 BU-16

129-K5RD-16

129-K5 RD-16

201-K39 BK-16

C542-L143 GN-18

200-L16 BK-18

C542-L143 GN-18

200-L16 BK-18

110-E18 GN-16

310-E21 PU-16

103-E22 RD-16

177-K58 RD-12

177-K57 RD-12

614-E23 PU-16

602-E25 WH-16

304-E27 WH-16

302-E29 OR-16

207-E30 BK-16

109-E53 RD-16

727-E54 GN-18

663-E231 GY-18

661-E51 GN-18

662-E52 YL-18

426-E36 BR-18

751-E37 GN-18

752-E38 YL-18

754-E57 BU-18

755-E58 OR-18

900-E31 PU-18

705-E32 PK-18

921-E55 WH-18

922-E39 BR-18

J832-E59 YL-18

E900-E41 WH-18

E906-E42 OR-18

E907-E43 GY-18

E963-E44 BK-18

E964-E45 WH-18

709-E46 OR-18

J764-E47 BR-18

J823-E48 YL-18

291-E49 BK-16

290-E50 BK-16

892-E127 BR-18

893-E180 GN-18

893-E61 GN-18

893-E62 GN-18

892-E128 BR-18

892-E63 BR-18

A513-E64 PK-16

A525-E65 GN-14

A524-E66 BR-14

A523-E129 PU-14

C547-E68 OR-14

515-E69 GY-14

516-E70 GN-14

517-E71 BU-14

129-E72 RD-16

124-E67 GN-14

4-E75

-14

124-E75 GN-14

124-E118GN-14

124-E118 GN-14

M996-E76PK-16

M997-E77PU-16

L911-E78 YL-18

L910-E79 PK-16

CONNECTOR

DIAGNOSTIC

CONNECTOR

498-E80 WH-18

310-E130 PU-16

310-E131 PU-16

501-E56 GN-16

502-E73 OR-16

500-E74 BR-16

177-E82 RD-4

105-E85 RD-16

506-E88 PU-16

507-E89 WH-16

506-E88 PU-16

507-E89 WH-16

173-E90 RD-16

592-E101 BU-16

592-E101BU-16

118-E102GY-16

118-E102 GY-16

115-K42 RD-16

115-K42 RD-16 115-E83 RD-16

115-E83 RD-16

G706-E84 BU-16

G707-E99 GN-16

G708-E104 GY-16

998-E105 BR-18

320-E134 OR-18

575-E106 YL-16

118-E108 GY-16

118-E109GY-16

118-E109 GY-16

591-E110 WH-16

113-E107 OR-16

113-E107OR-16

114-E112 RD-16

126-E113 RD-14

121-E114 RD-16

126-E115 RD-14

592-E117 BU-16

592-E116 BU-16

114-E112 RD-16

121-E114 RD-16

201-E119 BK-16

201-E120 BK-16

201-E119 BK-16

201-E120 BK-16

201-E119 BK-16

K742-E121 OR-16

708-E122 YL-16

J764-E136 BR-16

173-E90 RD-16

374-E137 PK-16

611-E139 PU-16

H421-E125 GN-18

454-E123 GN-18

430-E124 BU-18

108-E126 BU-14

369-E140 PU-16

307-E141 OR-16

403-E142 GN-16

513-C102 OR-14

522-C103 WH-14

522-C104 WH-14

522-C31 WH-14

513-C105 OR-14

513-C106 OR-14

E971-C32 GN-16

E971-E143 GN-16

200-E146 BK-16

200-E147 BK-18

0-E147

H420-C20 PU-18

H420-E149 PU-18

202-E150 BK-16

202

-E15

-16

202-E155 BK-16

202-E154 BK-16

202-E153 BK-16

202-E152 BK-16

202-E151 BK-16

126-E159 RD-16

126-E157 RD-16

-E

RD-

126-E156 RD-16

126-E158 RD-16

150-E160 RD-14

202-E150 BK-16

200-E163 BK-16

200-E161 BK-16

720-E168 PU-16

118-E169 GY-16

720-E168 PU-16

118-E169 GY-16

203-C29 BK-16

203-E171 BK-16

E789-E81 PU-16

F702-E173 GN-18

998-E97 BR-18

A700-E133 OR-18

H420-E149 PU-18

403-E142 GN-16

447-C7PK-16

993-E91 BR-18

200-E94 BK-16

200-E95 BK-16

200-E96 BK-16

G704-E98 YL-16

G705-E164 GN-16

406-E166 PU-16

432-L148 PK-16

201-E179 BK-16

201-E181BK-16201-E181

447-E210 PK-16

604-E174 OR-16

J764-E175 BR-16

E790-E186 PK-16

202-E183 BK-18

522-E184 WH-14

612-E187 GY-16

H805-E178 BR-16

321-E188 BR-16

E789-E189 PU-16

E789-E235 PU-16

E790-E214 PK-16

728-E192 BU-16

102-E193RD-16

102-E193 RD-16

322-E191 GY-16

614-E217 PU-16

614-E229 PU-16

102-E194 RD-16

113-E196 OR-16

113-E197OR-16

113-E197 OR-16

614-E228 PU-16

605-E33 YL-16

605-E33 YL-16605-E195 YL-16

605-E195 YL-16

606-E34 GY-16

606-E34 GY-16606-E198 GY-16

606-E198 GY-16

606-E199 GY-16

605-E200 YL-16

606-E199 GY-16

605-E200 YL-16

317-E202 YL-16

310-C6PU-16

998-C109 BR-16

998-E203 BR-16

F710-E204 BR-16

F710-E204 BR-16 F710-C4BR-16

F710-C4BR-16

J764-C70 BR-16

150-C11 RD-14

150-C11RD-14

430-C12BU-18

430-C12 BU-18

893-C9GN-16

892-C10BR-16

892-C10 BR-16

893-E208 GN-16

892-E209 BR-16

118-E169 GY-16

GN-16

619-E212 GN-16

GN-16

619-E213 GN-16

614-E230 PU-16

727-E215 GN-16

727-E216 GN-16

709-E219 OR-16

709-E220 OR-16

177-K59 RD-14

BATTERY

ISOLATOR

SWITCH

HEATED

SEAT

H805-E144 BR-18

113-E236OR-16

113-E236 OR-16

E901-E40 GN-18

368-CA50 OR-16

A323-CA51GY-16

A323-CA51 GY-16

K746-CA52 PK-16

K952-CA56 BR-16

K952-CA57BR-16

K952-CA58 BR-16

K952-CA53 BR-16

368-E225 OR-16

A323-E224 GY-16

K746-E226 PK-16

K952-E237 BR-16

998-C16BR-16

200-E176 BK-12

200-E176BK-12

200-E94BK-16

200-E135 BK-14

0-E135

-14

200-E138 BK-16

200-E111 BK-16

200-E94 BK-16

200-E176 BK-12

200-E135 BK-14

200-E95 BK-16

200-E96 BK-16

200-E96BK-16

200-E95BK-16

200-E201 BK-14

200-E201BK-14

200-E163 BK-16

200-E162 BK-16

200-E161 BK-16

200-E163 BK-16

200-E162 BK-16

200-E163 BK-16

200-E190 BK-16

200-E190BK-16

200-E185 BK-14

200-E185BK-14

200-E24 BK-14

200-E24BK-14

123-E92 WH-16

123-E92WH-16

123-E93WH-16

123-E93 WH-16

123-E26 WH-16

200-E96BK-16

123-E93WH-16

200-E95BK-16

200-E135 BK-14

200-E176 BK-12

200-E94BK-16

202-E150 BK-16

113-L87 OR-18

200-L116 BK-18

113-L136 OR-18

614-L115 PU-18

411-L15 PK-18

614-L141 PU-18

306-E28 GN-16

306-E28 GN-16306-E167GN-16

306-E167 GN-16

614-E228 PU-16

614-E229 PU-16

306-E170GN-16

306-E170 GN-16

201-E181 BK-16

201-E179 BK-16

201-E181 BK-16

J764-E103 BR-16

202-E152 BK-16

202-E153 BK-16

202-E151 BK-16

202-E145 BK-16

202-E151 BK-16

202-E152 BK-16

202-E148 BK-16

F715-C55 PU-16

F715-C55PU-16

F716-C65 WH-16

F716-C65WH-16

998-C57 BR-16

998-C57BR-16

L730-C52 OR-16

993-C56 BR-16

993-C56BR-16

F400-C58 GY-16

F400-C58GY-16

C542-C60 GN-16

CA TRANSMISSION

F702-C1GN-18

A700-C3OR-18

993-C112 BR-16

993-C13 BR-18

993-C13BR-18

150-C110 RD-14

150-C111 RD-14

200-C5BK-14

A300-C79 GN-18

A301-C78 WH-18

397-C80 OR-14

398-C81 BU-14

397-C80 OR-14

A301-C78 WH-18

H9H9

H10

H12

H13

H14

H15

H16

H17

H18

H19

H19 H19

H19

H20

H21

H22

H23

H24

H25

H26

H27

H28

H29

H30

H32

H31

H33

H34

H35

J764-E47 BR-18

C542-E239 GN-16

C542-C71 GN-16

419-E165 YL-16

A958-E222 WH-16

J764-E218 BR-16

E789-E223 PU-16

417-E132 GY-16

614-E217 PU-16

J764-AC19 BR-16

419-AC20 YL-16

A958-AC21 WH-16

E789-AC22 PU-16

200-CA1BK-14

604-CA2OR-16

605-CA3YL-16

614-CA6PU-16

612-CA5GY-16

606-CA4GY-16

419-CA7YL-16

A958-CA8WH-16

J764-CA10 BR-16

E789-CA11 PU-16

173-4010

175-C63 RD-14

200-C61 BK-16

200-C59 BK-14

200-C59BK-14

200-C74 BK-16

200-C73 BK-16

200-C76 BK-14

200-C73 BK-16

200-TA13 BK-16

200-TA10 BK-16

AC REAR CHASSIS

174-9970

162-9347 02

168-9086 02

162-9348 02

162-0106 02

FA 162-9349 02 HEADLINER

ENGINE

162-9350 FR COMPONENT02

3E-6946 01

CBL-MM1 BK-4

TDC

SERVICE

PROBE

G833-M1 PK-18

G833-M2 PK-18

G833-M3 PK-18

G833-M4 PK-18

G833-M4PK-18

A751-M5 YL-18

A751-M5YL-18

A751-M5 YL-18

G833-M4 PK-18

995-M6 BU-18

995-M6BU-18

C967-M7BU-18

C967-M7 BU-18

C967-M7BU-18

G856-M8 WH-18

G856-M8WH-18

G857-M9 YL-18

G857-M9YL-18

E963-M10 BK-18

E963-M10BK-18

E964-M11 WH-18

E964-M11WH-18

E966-M12 YL-18

E966-M12YL-18

E965-M13 BU-18

E965-M13BU-18

E966-M12YL-18

E964-M11WH-18

E963-M10BK-18

G857-M9YL-18

G856-M8WH-18

G828-M15WH-18

G828-M16WH-18

G828-M17WH-18

G828-M18WH-18

G828-M14WH-18

G828-M14 WH-18

G828-M14WH-18

G829-M20GN-18

G829-M21GN-18

G829-M22GN-18

G829-M23GN-18

G829-M19GN-18

G829-M19 GN-18

G829-M19GN-18

A747-M24GY-18

A747-M24 GY-18

A746-M25PK-18

A746-M25 PK-18

A746-M25PK-18

994-M26GY-18

994-M26 GY-18

C991-M27PK-18

C991-M27 PK-18

C991-M27 PK-18200-C59 BK-14

200-C62 BK-14

109-C72 RD-4

109-C22 RD-16

317-C8YL-16

175-C82 RD-14

175-C77 RD-14

177-C64 RD-4

A701-M28GY-18

A701-M28 GY-18

A701-M28GY-18

A702-M29PU-18

A702-M29 PU-18

A702-M29PU-18

A703-M30BR-18

A703-M30 BR-18

A703-M30BR-18

A704-M31GN-18

A704-M31 GN-18

A704-M31GN-18

A705-M32BU-18

A705-M32 BU-18

A705-M32BU-18

A706-M33GY-18

A706-M33 GY-18

A706-M33GY-18

J702-M34BK-18

J702-M34 BK-18

L985-M35YL-18

L985-M35 YL-18

L985-M35YL-18

J701-M36GN-18

J701-M36 GN-18

L984-M37OR-18

L984-M37 OR-18

L984-M37OR-18

J700-M38BR-18

J700-M38 BR-18

L983-M39WH-18

L983-M39 WH-18

L983-M39WH-18

605-L138 YL-16

H22H22

CBL-AG1 BK-4

A701-N1GY-18

A702-N4PU-18

A703-N6BR-18 A704-N10 GN-18

A705-N12 BU-18

A706-N15 GY-18

L983-N2 WH-18

L983-N3WH-18

L983-N5 WH-18

L984-N7 OR-18 L984-N9 OR-18

L984-N8OR-18

L985-N13 YL-18

L985-N14 YL-18

L985-N11 YL-18

K737-N16 BR-16

K737-N19BR-16

K737-N23BR-16

K739-N18 BU-16

K739-N21BU-16

K739-N22BU-16

K739-N20BU-16

K738-N17 GN-16

H30

H39

H40

H41

H42H42

H42

H43

H44

H45 H45

H45

H46

H47

H48

H49

H48

H50

H51

H52

H53H53

H54

H56

H57

H58

H59

C-15

F-3

B-13

F-9

H-13

A-12

A-11

C-15

G-11

F-6

H-2

G-5

D-11

C-11

D-2

E-3

B-14

322-C91 GY-16

301-C114 BU-16

200-C5 BK-14

200-C59BK-14

417-C23 GY-16

J764-C107 BR-16

417-C23 GY-16

709-C35 OR-16

406-C34 PU-16

506-E88 PU-16

J764-E206 BR-16

K738-N17GN-16

124-E75 GN-14

150-E160 RD-14150-K60 RD-14

124-K35 GN-14

N 4P-9537 07 G-3 FUEL INJECTORS

G850-M42BU-18

G850-M42 BU-18

G850-M42BU-18

J702-M40 BK-18

J702-M41 BK-18

AIR HEATER

SWITCH

OPERATOR STATION

TWISTED PAIR

998-L36 BR-16

998-L36 BR-16998-E20 BR-16

998-E20 BR-16

998-E211 BR-16

165-E227 YL-16

201-E232 BK-16

432-E2PK-16

TWISTED

PAIRS

TWISTED PAIR

101-T54 RD-4

136-L41 GN-18

J764-E218 BR-16

165-K88 YL-16

165-K88YL-16

165-K88 YL-16

116-E12 BR-16

113-E172OR-16

113-E172 OR-16

113-E172 OR-16 113-AE1OR-16

113-AE1OR-16

TWISTED PAIR

H64

165-RC7YL-16

M997-RC11 PU-16

165-RC22 YL-16

H62

H63

H62

OPERATOR STATION

200-F13 BK-16

123-K53 WH-16

201-E232 BK-16

123-L149 WH-18

324-E207 BU-16

324-E207 BU-16 324-R20 BU-18

324-R20 BU-18

123-R33 WH-18

J764-C107 BR-16

304-C28 WH-16

306-C27 GN-16

E789-C26 PU-16

302-C25 OR-16

417-C23 GY-16

109-C22 RD-16

403-C21 GN-16

C542-C71 GN-16

406-C34 PU-16

709-C35 OR-16

J764-C24 BR-16

C542-C33 GN-16

200-C5BK-14200-C59 BK-14

200-C5BK-14

101-T51 RD-4

J764-C70 BR-16

J764-E136 BR-16

C542-E239 GN-16

317-C8 YL-16

200-C67 BK-14

403-C21 GN-16

207-C30 BK-16

203-C29 BK-16

201-C17 BK-16

447-C7PK-16

619-C40 GN-16

614-C39 PU-16

611-C38 PU-16

606-C37 GY-16

605-C36 YL-16

322-C18 GY-16

200-C68 BK-14

175-C63 RD-14

200-C67 BK-14

200-C76 BK-14

200-C66 BK-14

200-C68 BK-14

200-C74 BK-16

322-C93 GY-16

403-C21 GN-16

E971-C32 GN-16

522-C31 WH-14

317-C8YL-16

H420-C20 PU-18

727-C19 GN-16

200-C66 BK-14

200-C74 BK-16

998-C16 BR-16

993-C13 BR-18

430-C12 BU-18

892-C10 BR-16

893-C9GN-16

310-C6PU-16

F710-C4BR-16

A700-C3OR-18

F702-C1GN-18

150-C11 RD-14

322-C18 GY-16

200-C67 BK-14

200-C76 BK-14

619-C40 GN-16

614-C39 PU-16

611-C38 PU-16

200-C67 BK-14

200-C76 BK-14

606-C37 GY-16

605-C36 YL-16

E971-C32 GN-16

403-C21 GN-16

522-C31 WH-14

317-C8YL-16

H420-C20 PU-18

727-C19 GN-16

F702-C1GN-18

998-C16 BR-16

A700-C3OR-18

F710-C4BR-16

993-C13 BR-18

893-C9GN-16

892-C10 BR-16

430-C12 BU-18

310-C6PU-16

150-C11 RD-14

109-C22 RD-16

302-C25 OR-16

304-C28 WH-16

306-C27 GN-16

417-C23 GY-16

E789-C26 PU-16

J764-C24 BR-16

C542-C33 GN-16

406-C34 PU-16

709-C35 OR-16

203-C29 BK-16

207-C30 BK-16

447-C7PK-16

201-C17 BK-16

SEC STEER SW

NOT USED

175-C77 RD-14

A301-C78 WH-18

A300-C79 GN-18

175-C77 RD-14

A300-C79 GN-18

200-C2BK-16

207-C30 BK-16

203-C29 BK-16

201-X0 BK-18

901-U22 WH-18

922-U52 BR-18

709-U50 OR-18

J764-U51 BR-18

T900-U33 GN-18

G734-U34WH-18

175-C82 RD-14

G705-CA63 GN-16

G705-CA63GN-16

E790-CA61 PK-16

E790-CA61PK-16

G704-CA60YL-16

G706-C45BU-16 G706-C45BU-16

G706-C45BU-16

G707-C46GN-16 G707-C46GN-16

G707-C46GN-16

G708-C47GY-16 G708-C47 GY-16

G708-C47GY-16

454-C118 GN-18

G705-E164 GN-16

G704-E98 YL-16

E790-E177 PK-16

901-CA47 WH-18 901-E233 WH-18

901-E233 WH-18

432-E2PK-16

G707-E99 GN-16

G708-E104 GY-16

G706-E84 BU-16

454-E123 GN-18

T900-CA48 GN-18

G734-CA49 WH-18

T900-E3 GN-18

G734-E86 WH-18

E964-CA65 WH-18

G486-AC23 GN-16

201-AC24 BK-16

G486-CA9GN-16

201-CA14 BK-16

J823-CA44 YL-18

900-CA43 PU-18

755-CA42 OR-18

754-CA41 BU-18

752-CA40 YL-18

901-CA47 WH-18

E907-CA39 GY-18

E906-CA38 OR-18

E901-CA37 GN-18

E900-CA36 WH-18

E789-CA35 PU-18

751-CA34 GN-18

J832-CA33 YL-18

K977-CA32 PK-18

J764-CA31 BR-18

709-CA30 OR-18

202-CA29 BK-18

426-CA28 BR-18

705-CA27 PK-18

922-CA26 BR-18

921-CA24 WH-18

L910-CA22 PK-18

L911-CA21 YL-18

E964-CA65 WH-18

E963-CA46 BK-18 T900-CA48 GN-18

G734-CA49 WH-18

201-CA15 BK-16

201-CA13 BK-16

G485-CA12 BU-16

G485-E35 BU-16

G485-E35 BU-16 G485-L151 BU-18

G485-L151 BU-18

G486-L150 GN-18

G486-L150 GN-18G486-E87 GN-16

G486-E87 GN-16

201-E100 BK-16

201-E100BK-16

E789-E223 PU-16

E789-E235 PU-16

709-E46 OR-18

368-E225 OR-16

419-E165 YL-16

426-E36 BR-18

705-E32 PK-18

751-E37 GN-18

752-E38 YL-18

754-E57 BU-18

J764-E206 BR-16

H805-E144 BR-18

J764-E136 BR-16

709-E220 OR-16

755-E58 OR-18

900-E31 PU-18

921-E55 WH-18

922-E39 BR-18

A323-E224 GY-16

E900-E41 WH-18

E901-E40 GN-18

E906-E42 OR-18

E907-E43 GY-18

E963-E44 BK-18

E964-E45 WH-18

901-E233 WH-18

J823-E48 YL-18

J832-E59 YL-18

K746-E226 PK-16

K952-E237 BR-16

K977-E1PK-18

L911-E78 YL-18

L910-E79 PK-16

A958-E222 WH-16

T900-E3 GN-18

G734-E86 WH-18

E790-E177 PK-16

E790-E214 PK-16

321-E188 BR-16

728-E192 BU-16

H805-E178 BR-16

E789-E81 PU-16

324-E207 BU-16

202-E150 BK-16

202-E148 BK-16

126-E113 RD-14

M997-E77PU-16

M996-E76PK-16

K742-E121 OR-16

H421-E125 GN-18

G705-E164 GN-16

G704-E98 YL-16

893-E62 GN-18

892-E63 BR-18

720-E168 PU-16

708-E122 YL-16

498-E80 WH-18

417-E132 GY-16

406-E166 PU-16

374-E137 PK-16

369-E140 PU-16

307-E141 OR-16

306-E170 GN-16

202-E152 BK-16

202-E151 BK-16 202-E145 BK-16

126-E115 RD-14

113-E236 OR-16

324-E207 BU-16

J764-E47 BR-18

J764-E218 BR-16

J764-E175 BR-16

J764-E60 BR-18

E789-E81 PU-16

E790-CA64PK-16

E790-CA62PK-16

200-J1 BK-14

604-J2 OR-16

605-J3 YL-16

614-J4 PU-16

612-J5 GY-16

606-J6 GY-16

E789-J10 PU-16

J764-J9 BR-16

A958-J8 WH-16

419-J7 YL-16

J764-L129 BR-18

993-L152 BR-18

H805-E182 BR-18

J764-E205 BR-18

G486-J11 GN-16

201-J12 BK-16

200-A1BK-14

604-A7OR-16

605-A10YL-16

614-A14PU-16

612-A18GY-16

606-A11 GY-16

606-A11GY-16

605-A10 YL-16

612-A18 GY-16

998-E97 BR-18

H805-L128 BR-18

H805-L127 BR-18

H805-E221 BR-18

J764-CA17 BR-16

994-CA19 GY-16

E737-CA20 PU-16

J812-CA23 PK-16

J764-CA25 BR-16

994-E238 GY-16

E737-E240 PU-16

J812-E243 PK-16

190-3137 02

162-7267 01

190-6049 01

CODE PLUG

190-6298 00

190-6297 00

190-6301 00

190-6299 00

177-C64 RD-4

136-L41 GN-18136-E19 GN-16

136-E19 GN-16

136-E19 GN-16136-K41 GN-16

136-K41 GN-16

201-K39 BK-16

116-K52 BR-16

116-E12 BR-16

G704-CA60 YL-16

432-E2PK-16

TWISTED

PAIR

J764-CA17 BR-16

J764-CA16 BR-16

J764-CA18 BR-16

432-CA54 PK-16

201-CA45 BK-16

A301-C78 WH-18

175-T7RD-14

A301-T8 WH-18

A300-T10 GN-18

203-T5BK-16

177-T20 RD-4

109-T19 RD-4

998-T2BR-10

F716-T3 WH-16

F715-T4 PU-16

109-T1RD-10

109-T6RD-16 109-T6RD-16

175-T9RD-14

109-T6RD-16

109-T1RD-10

109-T19 RD-4

CHASSIS

BREAKER

PANEL

614-TA1 PU-16

605-TA3 YL-16

619-TA5 GN-16

611-TA7 PU-16

322-TA9 GY-16

200-TA11 BK-16

611-C90 PU-16

614-TA21 PU-16

606-TA18 GY-16

619-TA16 GN-16

611-TA14 PU-16

322-TA12 GY-16

200-TA22 BK-16

921-U28 WH-18

921-U28 WH-18 921-CA55 WH-18

921-CA55 WH-18 921-E241 WH-18

921-E241 WH-18

922-U29 BR-18

922-U29 BR-18 922-CA59 BR-18

922-CA59 BR-18 922-E242 BR-18

922-E242 BR-18

921-CA55 WH-18

922-CA59 BR-18

HVAC

398-C81 BU-14

397-C80 OR-14

398-C81 BU-14

201-C17 BK-16

K952-CA57 BR-16

G705-CA63 GN-16

E790-CA61 PK-16

A323-CA51 GY-16

K746-CA52 PK-16

G704-CA60 YL-16

994-CA19 GY-16

J764-CA18 BR-16

J812-CA23 PK-16

J764-CA16 BR-16

200-CA1BK-14

604-CA2OR-16

605-CA3YL-16

614-CA6PU-16

612-CA5GY-16

606-CA4GY-16

419-CA7YL-16

A958-CA8WH-16

J764-CA25 BR-16

E789-CA11 PU-16

G486-CA9GN-16

201-CA13 BK-16

G485-CA12 BU-16

L911-CA21 YL-18

L910-CA22 PK-18

921-CA24 WH-18

922-CA26 BR-18

426-CA28 BR-18

202-CA29 BK-18

709-CA30 OR-18

J764-CA31 BR-18

K977-CA32 PK-18

J832-CA33 YL-18

751-CA34 GN-18

E789-CA35 PU-18

E900-CA36 WH-18

E901-CA37 GN-18

E906-CA38 OR-18

E907-CA39 GY-18

901-CA47 WH-18

752-CA40 YL-18

754-CA41 BU-18

755-CA42 OR-18

900-CA43 PU-18

J823-CA44 YL-18

E964-CA65 WH-18

E963-CA46 BK-18

T900-CA48 GN-18

G734-CA49 WH-18

705-CA27 PK-18

368-CA50 OR-16

A323-CA51 GY-16

K746-CA52 PK-16

K952-CA53 BR-16

E737-CA20 PU-16

G705-CA63 GN-16

E790-CA61 PK-16

G704-CA60 YL-16

432-CA54 PK-16

J764-CA10 BR-16

201-CA15 BK-16

201-CA14 BK-16

200-C61 BK- 16

FRAME GROUND

200-C74 BK- 16

200-C61 BK- 16

ENG BLOCK GND2

03173-9766

TWISTED

PAIR

C TW1

109-C72 RD - 4

998-C16 BR- 16

522-G6WH - 14

F702-E173 GN- 18

A700-E133 OR- 18

Component Not Used This HarnessE963-C48 BK-18

E963-C48 BK-18

E964-C49 WH-18

TWISTED PAIR

C-TW2

614-TA1PU- 16

605-TA3YL - 16

619-TA5GN- 16

611-TA7PU- 16

322-TA9GY- 16

322-TA12 GY- 16

611-TA14 PU- 16

619-TA16 GN- 16

606-TA18 GY- 16

614-TA21 PU- 16

200-K30 BK-16

308-K44 YL-16

308-K44 YL-16 308-E234 YL-16

308-E234 YL-16

308-E234 YL-16 308-C14YL-16

308-C14 YL-16

308-C14YL-16

BLUE

GREEN

BROWN

PURPLE

GRAY

BLACK

COLORABBREV

PINK

YELLOW

ORANGE

WHITE

RED

X-C1

1698673

U-C18

1552272

U-C4

1552269

U-C17

3E3361

U-C7

3E3364

GN-18

XMSN LATCH SOL

200-8215

LOCK UP CLUTCH SOL

160-8408

XMSN CLUTCH SOL 5

160-8408

XMSN CLUTCH SOL 4

160-8408

XMSN CLUTCH SOL 3

160-8408

XMSN CLUTCH SOL 2

160-8408

XMSN CLUTCH SOL 1

160-8408

U-C1

8N1513

U-C13

3E3370

U-C6

1552267

U-C16

1552269

U-C15

1552269

U-C14

1552269

U-C5

1552269

U-C12

1552269

U-C11

1552269

U-C10

1552269

U-C9

1552269

U-C8

1552269

U-C3

1552269

CAL

SIG

RETURN

PWR

YL-18

GN-18

OR-18

BR-18

SPOOL POS SNSR

179-0552

XMSN CLUTCH SOL 6

160-8408

FILTER BYPASS SW

164-7577

BK-18

OR-18

BK-18

GROUND

+BATTERY

SIGNAL

YL-18

LATCH PRESS SNSR

159-3279

ENG SPEED SNSR

106-0543

BK-18

XMSN OUT SPEED SNSR B

160-0030

BK-18

XMSN OUT SPEED SNSR A

160-0030

BK-18

T/C OUTPUT SPD SNSR

3E-8848

BK-18

GROUND

SIGNAL

OIL TEMP SNSR

118-7226

T-C1

8N-1517

T-C2

1552267

HOOD BREAKER

6T-3644

HOOD LOCKING SW

146-0240

RD-18

WH-18

BK-18

ENG SHUTDOWN SW

4D-1836

SWITCH GUARD

3E-5169

MAIN BREAKER

9S-4693

ALTERNATOR BREAKER

9S-4693

TA-C2

3E-3382

TA-C1

3E-3382

TA-C6

1552269

TA-C5

1552269

TA-C3

1552269

TA-C4

1552269

HORN HIGH TONE

7T-0970

HORN LOW TONE

7T-0969

RH LOW BEAM HEADLAMP

171-7213

LH HIGH BEAM HEADLAMP

171-7214

LH LOW BEAM HEADLAMP

171-7213

FRONT RH POS LAMP

162-5402

RD-18

BK-18

FRONT LH POS LAMP

162-5402

RD-18

BK-18

FRONT LH TURN LAMP

3E-6466

BK-18

R-C5

1698668

R-C11

3E3387

R-C10

1698669

R-C4

7X6222

R-C9

3E3387

R-C6

1698673

R-C2

1698672

R-C1

1698668

DOME LAMP SWITCH

9D-4068

FLASHER

8D-6946

OUT

GROUND

+BATTERY

INT WIPER DELAY MOD

163-6088

BK-16

RD-16

BU-16

ANTENA

LEFT SPKR -

RIGHT SPKR -

GROUND

+B MEMORYYL

GY/BK,PU/BK

GY/PU

WH/BK,BN/BK

WH/GN

RIGHT SPKR +

LEFT SPKR +

+ BATTERY (12V)

12V RADIO

NOTE E

HORN SW

2T-3360

MED

LOW/MED/HI

COMMON

RETARDER SWITCH

141-0275

GROUND

RC-C1

1698674

RC-C7

1733047

NOTE:WEDGE=

173-3051

RC-C5

1733047

NOTE:WEDGE=

173-3049

RC-C2

1698671

RC-C8

1698672

PARK BRAKE SWITCH

176-4314

+12V OUTPUT

MEMORY

GROUND

+24V INPUT

24V TO 12V CONVERTER

134-1346

+24V IGN

SHIFT/HOIST LVR-QUAD

151-0836

BR YL

GROUND

SIGNAL

HOIST POSITION SENSOR

193-2544

CAL.

GROUND

SIGNAL

SHIFT LEVER SENSOR

193-2543

CAL.

GROUND

+ BATTERY

AIR SEAT

XXX-XXXX

PP-C1

4N-6579

1 2

RETARD SOLS 5&6

163-1553

RETARD SOLS 3&4

163-1553

RETARD SOLS 1&2

163-1553

M-C14

3E-3361

N-C14

3E-5179

M-C13

3E-5176

M-C12

3E-3370

M-C11

3E-3370

M-C10

3E-3370

M-C9

3E-3370

M-C8

3E-3364

M-C7

3E-3361

M-C6

3E-3361

M-C5

3E-3361

M-C4

3E-3361

M-C3

3E-3361

M-C2

3E-3361

M-C1

160-7690

FUEL INJ SOL 3

191-3005

FUEL INJ SOL 2

191-3005

FUEL INJ SOL 1

191-3005

FUEL INJ SOL 6

191-3005

FUEL INJ SOL 5

191-3005

FUEL INJ SOL 4

191-3005

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

FUEL PRESSURE SNSR

194-6725

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

OIL PRESSURE SNSR

194-6725

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

TURBO OUT PRESS SNSR

194-6724

OR-18

YL-18

GROUND

+5V

SIGNAL

GN-18

ATMOSPHERIC PRESS SNSR

194-6722

CAM S/T SENSOR

160-0030

CRANK S/T SENSOR

160-0028

FUEL TEMP SENSOR

130-9811

COOLANT TEMP SENSOR

130-9811

AIR TEMP SENSOR

130-9811

FRAME GROUND 2

CAB GROUND

L-C2

3E3387

L-C3

9X4391

L-C35

107-1984

L-C34

107-1984

L-C13

107-1984

L-C33

107-1984

L-C32

3E7996

L-C31

107-1984

L-C30

107-1984

L-C29

107-1984

L-C28

107-1984

L-C27

107-1984

L-C26

107-1984

L-C25

107-1984

L-C24

107-1984

L-C23

113-5183

L-C22

113-5183

L-C21

113-5183

L-C20

113-5183

L-C19

1698671

L-C18

1698669

L-C17

3E7996

L-C16

3E7996

L-C15

3E3387

L-C14

8T9834

L-C12

1698672

L-C11

1698672

L-C10

3E7996

L-C9

3E7996

L-C8

3E7996

L-C7

3E7996

L-C4

3E7996

L-C5

1698673

L-C1

1698673

CMS OPERATOR SW

112-6171

HEATED MIRROR SW

165-5979

TEMP SEL BACKLITE

110-2079

FAN SPEED BACKLITE

110-2079

KEY START BACKLITE

110-2079

AIR FILTER IND LAMP

107-1983

CROSS AXLE LOCK SW

170-1330

CMS ACTION LAMP

107-1983

RH TURN IND LAMP

107-1983

RETARDER IND LAMP

107-1983

TRANSMISSION IND LAMP

107-1983

A/C SELECT SW

125-9257

FAN SPEED SW

157-0217

BR-16

OR-16

PU-16

YL-16

OFF

KEY START SW

110-7887

CIGAR LIGHTER

9W-0335

TEMP SELECTOR SW

127-4540

RD-14

BK-14

BR-14

HI BEAM IND LAMP

107-1983

DIFF LOCK IND LAMP

107-1983

SEC STEER IND LAMP

107-1983

LH TURN IND LAMP

107-1983

+V DISPLAY

GROUND

CLOCK

DATA

LOAD

HARNESS CODE

CMS SPEED TACH

125-6806

OR-18

BK-18

GN-18

WH-18

YL-18

BU-18

+V DISPLAY

GROUND

CLOCK

DATA

LOAD

HARNESS CODE

CMS QUAD GAGE

166-6938

OR-18

BK-18

GN-18

WH-18

YL-18

BU-18

OPERATOR SW INPUT

REAR BRAKE TEMP

HARNESS CODE 4

HARNESS CODE 3

HARNESS CODE 2

HARNESS CODE 1

HARNESS CODE 0

MODULE CLOCK

CLUSTER +V

CAT DATA LINK +

CAT DATA LINK -

ACTION LAMP

FUEL LEVEL SENSOR

BRK OIL PRESS

ACTION ALARM

GROUND

HARNESS CODE 5

ALTERNATOR

+ BATTERY

SERVICE

CLEAR

MODULE LOAD

MODULE DATA

CAT MON SYS

183-3561

FRONT BRAKE TEMP

SEC STEER SW

155-2702

HAZARD FLASHER SW

155-2703

START AID SW

3E-7160

REAR FLOOD SW

123-5849

BR-16

BU-16

YL-16

WH-16

RD-16

REAR WIPER SW

112-6174

K-C2

1275483

K-C7

3E5178

10A

20A

10A

FUSE 1

FUSE 2

FUSE 3

FUSE 4

K-C17

FUSE BLOCK

9W-2035

10A

FUSE 1

FUSE 2

FUSE 3

FUSE 4

K-C16

FUSE BLOCK

9W-2035

10A

FUSE 1

FUSE 2

FUSE 3

FUSE 4

K-C15

FUSE BLOCK

9W-2035

10A

FUSE 1

FUSE 2

FUSE 3

FUSE 4

K-C8

FUSE BLOCK

9W-2035

K-C14

8C-3642

K-C13

3T-4412

K-C11

7X6222

K-C12

1698668

K-C10

3E3363

K-C6

3T0204

K-C5

9W1951

K-C4

1698673

K-C3

1698672

K-C1

9X0141

12V POWER SOCKET

117-2311

NEG(H)

POS(V)

15A

HEADLAMP BREAKER

3T-2662

15A

ADEM BREAKER

6T-3643

EEC WORKLAMP SOCKET

9R-7941

NEG(H)

POS(V)

ACTION ALARM

3E-6328

BK-18

10A

KEY BREAKER

6T-3642

15A

BLOWER BREAKER

6T-3643

BK-18

MAIN RELAY

167-0138

CLEAR SWITCH

6T-6066

SERVICE SWITCH

6T-6066

STEER MOTOR GROUND

GND

J-C6

155-2269

J-C5

155-2269

J-C4

1552272

J-C3

1552272

J-C2

1552273

J-C1

1552273

MOTOR

SECONDARY STEER MOTOR

117-3915

SECONDARY STEER RELAY

3E-0154

HEADLAMP TAIL SW

3E-9317

L-C6

3E7996

R-C3

1698674

HI BEAM

INTER WIPE

WIPER HIGH

HEADLAMP/TAIL

WIPE WASH TURN SW

169-0431

WIPER PARK

WASH

WIPER B+

LEFT TURN

TURN SW

RIGHT TURN

FLASH TO PASS

WIPER LOW

G-C4

9G-3676

G-C2

9G-3676

G-C5

9G-3670

G-C1

3E5179

G-C3

7N9738

TEMPERATURE SW

3E-5464

RESISTOR

125-9740

MOTOR

BLOWER MOTOR

9X-9363

WH/RD-14

BK-14

FEEDBACK POT. (-)

FEEDBACK POT. WIPER

FEEDBACK POT. (+)

MOTOR

OR-18

WH-18

YL-18

BU-18

PK-18

WATER VALVE ACTUATOR

149-8195

GN-14

OR-14

WH-14

BR-14

PU-14

YL-14

BU-14

BK-14

GN-14

PK-14

CONTROL BOARD AS

149-8217

F-C5

1552269

F-C4

3E3381

F-C7

3E3364

F-C8

3E3387

F-C6

1698672

F-C3

1552269

F-C2

3E3387

F-C1

3E3381

REAR WORK LAMP

133-6335

GND

B+

MOTOR

BR-16

GY-16

BK-16

OR-16

GN-16

REAR WIPER MOTOR

168-8926

BEACON

XXX-XXXX

FA-C1

1698673

FA-C3

1698669

RIGHT SPEAKER

124-6046

BK-16

WH-16

RD-16

RIGHT DOME LAMP

3E-6389

LEFT SPEAKER

124-6046

E-C17

188-6210

E-C16

9X1343

E-C24

9X0145

E-C15

1030213

E-C5

3E3363

E-C23

7T-5957

E-C22

7T-5957

E-C21

1552269

E-C19

1552273

E-C20

1552269

E-C6

1030213

E-C14

1275484

E-C13

1552252

E-C12

1552252

E-C11

3E5179

E-C10

1552272

E-C9

9X0145

E-C8

9X1343

E-C7

9X0145

E-C2

160-7690

E-C1

147-1446

E-C4

1698668

E-C3

1698668

CAB GROUND2

GND

WH-18

GN-18

DIFF LOCK SWITCH

147-1380

MOTOR

REAR WASHER MOTOR

7T-8891

MOTOR

FRONT WASHER MOTOR

7T-8891

BK-18

SERVICE BRAKE PRESS SW

172-7071

E-C18

1698670

BK-18

STOP LAMP PRESS SW

172-7071

YL-18

BK-18

RD-18

GROUND

SIGNAL

THROTTLE SENSOR

176-1604

GND

B+

MOTOR

BR-16

GY-16

BK-16

OR-16

GN-16

FRONT WIPER MOTOR

147-6550

HOIST LEVER SENSOR

CAT DATA LINK -

CAT DATA LINK +

INST. GROUND RETURN

+5V SENSOR SUPPLY

+8V SENSOR SUPPLY

SENSOR GROUND RETURN

+12V SENSOR SUPPLY

ECM LOCATION 0

ECM LOCATION 1

ECM LOCATION 2

ECM LOCATION 3

CONV. OUTPUT SPEED +

CONV. OUTPUT SPEED -

CROSSLOCK SEL. SWITCH

ENGINE SPEED SENSOR +

ENGINE SPEED SENSOR -

PARK BRAKE OP. SW.

PARK BRAKE PRESS SW.

SERV. BRAKE PRESS SW.

TOP DRIVE GEAR SWITCH

XMSN OIL TEMP SENSOR

XMSN OUTPUT SPEED B+

XMSN FILTER BYPASS SW

RETARDER LOW OP. SW.

RETARDER MED. OP. SW.

RETARDER HIGH OP. SW.

KEY SWITCH

T/C OIL OUT TEMP SENS

XMSN LATCH PRES SNS

XMSN OUTPUT SPEED A-

XMSN OUTPUT SPEED B-

XMSN INTER SPEED -

XMSN INTER SPEED +

SHIFT LEVER SENSOR

XMSN OUTPUT SPEED A+

BATTERY+ (24V)

BATTERY- (GROUND)

DIFF LOCK LAMP

DRVRS 17-20 SOL RET

DRVRS 13-16 SOL RET

IAD ACTUATE SOL

IAD PRESSURE SOL

BAKCKUP ALARM RELAY

DRVRS 21-25 SOL RET

BATTERY - (GROUND)

BATTERY + (24V)

HOLD LAMP

CROSS AXLE LOCK SOL

DIFF LOCK SWITCH

ON/OFF DRV1-8 SOL RET

KEY START

SEC. STEERING RELAY

RET SOL(725,730 ONLY)

XMSN LATCHING SOL

PARK BRAKE SOLENOID

BATTERY- (GND)

BATTERY+ (24V)

HOIST LOWER SOLENOID

DRVRS 5-8 SOL RETURN

XMSN SOLENOID 5

DRVRS 1-4 SOL RETURN

BATTERY- (GND)

BATTERY + (24V)

HOIST RAISE SOLENOID

DRVRS 9-12 SOL RETURN

LOCKUP CLUTCH SOL

XMSN SOLENOID 6

XMSN SOLENOID 3

XMSN SOLENOID 4

XMSN SOLENOID 1

XMSN SOLENOID 2

START RELAY

BATTERY- (GND)

BATTERY + (24V)

ABL CHASSIS CONTROL

161-2355

HOLD TOGGLE SWITCH

SEC. STEER PRESS. SW.

SPOOL POSITION SENSOR

SPOOL POS. SNSR CAL.

OTG LOW OIL PRESS SW

OTG TEMP SW

OTG FILTER BYPASS SW

PSR FEEDBACK #1

PSR FEEDBACK #2

C-C7

1552269

C-C4

1552273

C-C3

1552273

C-C30

8N-1518

C-C1

9X-4391

C-C31

155-2267

C-C18

1552267

C-C8

1552269

C-C21

3E3364

C-C16

1552273

C-C17

8N1540

C-C20

8N1541

C-C19

1552269

C-C22

3E3370

C-C6

3E3364

C-C26

1552269

C-C27

1552269

C-C28

1552269

C-C11

1552269

OR-18

YL-18

GROUND

+BATTERY

SIGNAL

GN-18

TURBO INLET PRESS SNSR

194-6722

C-C2

160-7689

TA-C8

1552269

TA-C7

1552269

TA-C10

1552269

C-C9

1552269

TA-C9

1552269

BU-16

RD-16

BK-16

STEER PRESS SW

3E-6450

HEATED MIRROR LH

110-0017

WH-18

BK-18

HEATED MIRROR RH

110-0017

WH-18

BK-18

AC CLUTCH COIL

134-3998

BK-18

MOTOR

HOOD ACTUATOR AS

161-4007

WH-18

RD-14

BU-14

BK-14

GN-18

OR-14

MOTOR LOWER

LOWER HOOD

GROUND

MOTOR RAISE

+28V

RAISE HOOD

HOOD RELAY CONTROL

149-2612

C-C5

1552269

BK-18

FUEL LEVEL SENDER

175-3091

ARC SUPPRESSOR

106-8704

BK-18

AC PRESSURE SW

114-5333

START AID SOL

3E-6332

BK-18

ANALOG SENSOR POWER

ANALOG SENSOR RETURN

DIGITAL SENSOR POWER

DIGITAL SENSOR RETURN

CAT DATA LINK +

CAT DATA LINK -

TURBO INLET PRES SENS

INLET AIR FILTER LAMP

START AID RELAY

START AID SWITCH

GND LEVEL SHUTDOWN-NC

GND LEVEL SHUTDOWN-NO

+ BATTERY

- BATTERY

THROTTLE SENSOR

SWITCHED B+

PRESSURE SENSOR +5V

PRESS SENSOR COMMON

RETARDER/IAH COMMON

RETARDER SOL MED/HI

RETARDER SOL LOW/HI

ATMOSPHERIC PRESSURE

TEMP SENSOR COMMON

TDC SERVICE PROBE+

TDC SERVICE PROBE-

OIL PRESSURE

COOLANT TEMP SENSOR

FUEL TEMP SENSOR

INTAKE AIR TEMP SENS

INJECTOR 1 HI-SIDE

INJECTOR 2 HI-SIDE

INJECTOR 3 HI-SIDE

INJECTOR 4 HI-SIDE

TURBO OUTLET PRESSURE

INJECTOR COMMON 1 &2

INJECTOR COMMON 3 &4

INJECTOR COMMON 5 &6

CRANK S/T+

CRANK S/T-

INJECTOR 5 HI-SIDE

INJECTOR 6 HI-SIDE

CAM S/T+

CAM S/T-

ADEM III

179-9850

FUEL PRESSURE SENSOR

RETARDER IND. LAMP

RETARDER (LO/MED/HI)

RETARDER (HI)

RETARDER (MED)

RH HIGH BEAM HEADLAMP

171-7214

RESISTOR A

3E-7842

BK-18

START RELAY

118-3534

G S

MTR BAT

MOTOR

STARTER

6V-5539

ALT

ALTERNATOR

114-2401

FRONT RH TURN LAMP

3E-6466

BK-18

CA-C2

1552269

CA-C4

155-2269

CA-C19

1552267

CA-C17

1552269

CA-C18

155-2269

CA-C16

155-2269

CA-C6

7X6222

CA-C9

9X0141

CA-C10

3E3376

CA-C8

3E3382

CA-C11

3E-3364

CA-C5

1552269

CA-C3

1552269

CA-C12

1552269

CA-C13

1552269

CA-C7

8N1514

OTG TEMP SW

3E-6449

BK-18

OTG LOW OIL PRESS SW

3E-7692

BK-18

OTG FILTER BYPASS SW

116-9846

BK-18

CROSSAXLE DIFF LOCK

116-4152

BU-16

RD-16

BK-16

LOW BRAKE OIL PRESS SW

172-7073

BK-18

IAD ACTUATION SOL

116-4152

BK-18

LOWER SOL VALVE

141-5503

BK-18

RAISE SOL VALVE

141-5502

BUS BAR

124-5814

NEGPOS

BATTERY B

9X-9721

NEGPOS

BATTERY A

9X-9721

DISCONNECT SWITCH

7N-0718

A-C5

3E3382

C-C14

1552269

YL-18

BK-18

RD-18

GROUND

SIGNAL

T/C TEMP SENS

118-7226

A-C3

1552269

A-C2

1552269

C-C10

1275483

A-C1

1552272

A-C4

1552269

REVERSE LAMP B

172-9973

REVERSE LAMP A

172-9973

BACKUP ALARM

123-6449

BK-18

RD-16

WH-16

BR-16

LH STOP TAIL TURN LAMP

149-5535

BK-16

RD-16

WH-16

BR-16

RH STOP TAIL TURN LAMP

149-5534

BK-16

FRAME GND 2

GND

ENG BLOCK GND

GND

AE-C10

3E3376

AE-C9

9X1054

AE-C8

9X1054

AE-C7

9X1054

87A

AE-C6

3E5519

AE-C5

9X1054

AE-C4

9X1054

AE-C3

1552273

AE-C2

3E5179

AE-C1

1552252

87a

START AID RELAY

3E-5239

+ BATTERY

SPEEDOMETER LAMP

GROUND

TACHOMETER LAMP

GAGE LAMP

LIGHTS

CAT MON SYS DIMMER

103-5526

87a

HEADLAMP RELAY

3E-5239

87a

HORN RELAY

3E-5239

87a

INT WIPER RELAY

3E-5239

87a

BACKUP ALARM RELAY

3E-5239

87a

SEC STEER RELAY

3E-5239

AC-C5

155-2273

AC-C3

3E-3364

AC-C2

3E3376

AC-C1

3E3382

AC-C10

1552269

AC-C9

1552267

AC-C7

1552269

A-C6

1552272

FRONT BRAKE TEMP SW

3E-6451

BK-18

REAR BRAKE TEMP SW

3E-6451

BK-18

PARK BRAKE SOL

152-8340

BU-16

RD-16

BK-16

PARK BRAKE PRESS SW

172-7073

619-E212

619-E213

129-K87 RD-16

H63

CONN 1

CONN 2

CONN 3

CONN 4

CONN 5

CONN 6

CONN 7

CONN 8

CONN 9

CONN 10

CONN 11

CONN 12

CONN 13

CONN 14

CONN 15

CONN 16

CONN 17

CONN 18

CONN 19

CONN 20

CONN 21

CONN 22

CONN 23

CONN 24

CONN 25

CONN 26

CONN 27

CONN 28

CONN 29

CONN 30

CONN 31

CONN 32

CONN 33

CONN 34

CONN 35

CONN 36

CONN 37

CONN 38

CONN 39

CONN 40

CONN 41

CONN 42

14 13 12 11 10 9 8 7

5 4

3 2

14 13 12 11 10 9 8 7

5 4

3 2

STARTING CIRCUIT.

CAT MONITORING SYSTEM CIRCUIT.

PANEL LAMP CIRCUIT.

TURN SIGNAL AND WASHER/WIPER CIRCUIT.

HEATER AND AIR CONDITIONER CIRCUIT.

GROUND CIRCUIT.

ENGINE CONTROL CIRCUIT.

START AID CIRCUIT.

TRANSMISSION CONTROL CIRCUIT.

ALL DASHED LINES ARE ATTACHMENTS.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

SYMBOL DESCRIPTION

BLADE, SPADE, RING OR SCREW

TERMINAL

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO

MACHINE STRUCTURE

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

CONNECTOR

ATCH WIRE, CABLE, COMPONENT

CIRCUIT CONNECTED

SPLICE

CIRCUIT GROUPING DESIGNATION

TWISTED

PAIR