SENR5176
MAY 1999
CPT372 and CPS361 Pumpers,
Cement Electrical System
1WZ1-UP (Machine)
5DZ1-UP (Engine)
9KZ1-UP (Machine)
©
1999 Caterpillar
All Rights Reserved
Printed in U.S.A.
AZONIX FRONT DISCHARGE PRESSURE TRANSDUCER
AZONIX FRONT PROXIMITY SENSOR
AZONIX REAR DISCHARGE PRESSURE TRANSDUCER
BATTERY DISCONNECT BOX
AZONIX REAR PROXIMITY SENSOR
FRONT ENGINE COOLANT TEMPERATURE SWITCH
FRONT ENGINE PUMP OIL TEMPERATURE SWITCH
FRONT ENGINE PUMP OIL PRESSURE SWITCH
FRONT ENGINE OIL PRESSURE SWITCH
FRONT ENGINE TRANSMISSION OIL PRESSURE SWITCH
FRONT ENGINE TRANSMISSION OIL TEMPERATURE SWITCH
FRONT ENGINE TRANSMISSION LOCK-UP SWITCH
PULSE WIDTH MODULATOR
REAR ENGINE OIL PRESSURE SWITCH
REAR ENGINE COOLANT TEMPERATURE SWITCH
REAR ENGINE PUMP OIL TEMPERATURE SWITCH
REAR ENGINE PUMP OIL PRESSURE SWITCH
REAR ENGINE TRANSMISSION LOCK-UP SWITCH
REAR ENGINE TRANSMISSION OIL PRESSURE SWITCH
REAR ENGINE TRANSMISSION OIL TEMPERATURE SWITCH
MARTIN DECKER JUNCTION BOX
DENSITY CONTROL SYSTEM
FRONT ENGINE ADEM BOX
FRONT PROXIMITY SENSOR
FRONT PRESSURE SENSOR
FRONT ENGINE THROTTLE RESET SWTICH
REAR PROXIMITY SENSOR
REAR ENGINE THROTTLE RESET SWITCH
FRONT DIGITAL PRESSURE GAUGE
REAR DIGITAL PRESSURE GAUGE
POWER DISCONNECT SWITCH
FRONT ENGINE ALTERNATOR
FRONT AZONIX PROXIMITY SENSOR
MICROMOTION PROCESS INDICATOR
REAR ENGINE ALTERNATOR
REAR AZONIX PROXIMITY SENSOR
TERMINAL BLOCK NUMBER
CPS361 INTERCONNECT WIRING ABBREVIATIONS
REPOPS
AZONIX - MICROMOTION SIGNAL CABLE
FRONT AZONIX DISCHARGE PRESSURE CABLE
REAR AZONIX DISCHARGE PRESSURE CABLE
FRONT AZONIX PUMP RATE CABLE
C53
C54
C49
C51
C52
C50
C47
C48
C46
MICROMOTION SENSOR CABLE
DCS HYDRAULIC VALVE CABLE
DCS LINEAR CYLINDER CABLE
120 VAC SUPPPLY CABLE
REAR AZONIX PUMP RATE CABLE
DCS CABLE
MM CABLE
4/C #18 ARM
4/C #18 ARM
4/C #18 ARM
4/C #18 ARM
3/C #14 ARM
3PR #18 SHLD ARM
DCS CABLE
YELLOW
YL
SNSR
SPR
VT
WH
TB#
SOL
S#
SKR
RPXS
RETRS
RETOTS
RETOPS
RETLUS
REPOTS
RPS
RPG
SENSOR CABLE NUMBER
SLURRY KING REMOTE
SPARE
WHITE
VIOLET
SENSOR
SOLENOID
REAR PRESSURE SENSOR
DESCRIPTION
REAR ENGINE ADEM INJECTOR CABLE
REAR ENGINE ADEM CONTROL CABLE
REAR TRIPLEX PUMP PRESSURE CABLE
FRONT TRIPLEX PUMP PRESSURE CABLE
FRONT PUMP RATE SENSOR CABLE
POWER CABLE FROM OPERATIONS BOX TO MD TOTCO BOX
REAR ENGINE SWITCH GAUGE CABLE
FRONT ENGINE SWITCH GAUGE CABLE
POWER CABLE BETWEEN BATTERY AND OPERATIONS CONSOLE
FRONT ENGINE PRIMARY SPEED SENSOR CABLE
FRONT ENGINE BACKUP SPEED SENSOR CABLE
FRONT ENGINE COOLANT TEMPERATURE SENSOR CABLE
FRONT ENGINE TURBO OUTLET PRESSURE SENSOR CABLE
FRONT ENGINE ATMOSPHERIC PRESSURE SENSOR CABLE
FRONT ENGINE OIL PRESSURE SENSOR CABLE
FRONT ENGINE FUEL TEMPERATURE SENSOR CABLE
FRONT ENGINE FUEL PRESSURE SENSOR CABLE
FRONT ENGINE WATER LEVEL SENSOR CABLE
FRONT DISCHARGE PRESSURE GAUGE J1 CABLE
FRONT DISCHARGE PRESSURE GAUGE J3 CABLE
FRONT DISCHARGE PRESSURE GAUGE J2 CABLE
REAR DISCHARGE PRESSURE GAUGE J1 CABLE
REAR DISCHARGE PRESSURE GAUGE J3 CABLE
REAR DISCHARGE PRESSURE GAUGE J2 CABLE
FRONT ENGINE INLET AIR TEMPERATURE SENSOR CABLE
FRONT ENGINE ADEM INJECTOR CABLE
FRONT ENGINE ADEM CONTROL CABLE
REAR ENGINE WATER LEVEL SENSOR CABLE
REAR ENGINE FUEL PRESSURE SENSOR CABLE
REAR ENGINE FUEL TEMPERATURE SENSOR CABLE
REAR ENGINE OIL PRESSURE SENSOR CABLE
REAR ENGINE ATMOSPHERIC PRESSURE SENSOR CABLE
REAR ENGINE TURBO OUTLET PRESSURE SENSOR CABLE
REAR ENGINE COOLANT TEMPERATURE SENSOR CABLE
REAR ENGINE BACKUP SPEED SENSOR CABLE
REAR ENGINE PRIMARY SPEED SENSOR CABLE
REAR ENGINE AIR INLET TEMPERATURE SENSOR CABLE
C15
10/C #16 ARM
C30
C44
C45
C42
C43
C41
C40
C38
C39
C34
C36
C37
C35
C32
C33
C31
C29
C28
C27
C25
C26
C24
C23
C19
C21
C22
C20
C17
C18
C16
3/C #18
DCS REMOTE CABLE
DENSITY DISPLAY CABLE
M/D TOTCO
M/D TOTCO
M/D TOTCO
M/D TOTCO
3/C #18
4/C #16
M/D TOTCO
M/D TOTCO
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
10/C #16 ARM
10/C #16 ARM
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
3/C #18
CABLE
C13
C14
C12
C10
C11
C9
C8
C6
C7
C4
C5
C2
C3
C1
TYPE
FRONT ENGINE RPM CABLE
REAR ENGINE RPM CABLE
REAR PUMP RATE SENSOR CABLE
OVERPRESSURE WARNING CABLE
NEGATIVE ALTERNATOR CABLE
POSITIVE ALTERNATOR CABLE
10/C #16 ARM
3/C #18
3/C #18
3/C #18
4/C #18
3/C #18
4/C #18
3/C #8 ARM
3/C #8 ARM
2/C #10 ARM
4/C #16 ARM
16/C #16
16/C #16
4/C #18
CPS361 CABLE NUMBER DESIGNATIONS
REOPS
RECTS
REAB
RAPS
RD
REA
PU
PWM
MDJB
FPXS
MMPI
PROX
PDS
MMS
OR
GN
REAR ENGINE ADEM BOX
RED
PURPLE
PROXIMITY SWITCH
MICROMOTION SENSOR
ORANGE
GREEN
FEOPS
FETRS
FETOPS
FETOTS
FETLUS
FEPOTS
FEPOPS
FPS
FPG
FAPS
FECTS
FEAB
FEA
C#
DCS
BK
BU
CABLE NUMBER
BLACK
BLUE
BATT
BDB
AZB
ARP
AFP
ALT
ARD
AFD
ABBREVIATION
ALTERNATOR
AZONIX BOX
BATTERY
DESCRIPTION
RPM GAUGE
WH
REMOTE
CONTROLS
DCS
BK
GAUGE PANEL
GN SPR
WH
BK
GN SPR
RPM GAUGE
A B A
(REAR VIEW)
C12
C13
DISCHARGE PRESSURE
J2
J4
J3
J1
GAUGE
REAR
BK
WH
DENSITY
DISPLAY
+ -
4
C38
REAR
BK
B
C45
C44
C42
C43
DISCHARGE PRESSURE
J2
2
3
1
RD
SHLD
WH
FRONT
C39
J1
J4
J3
GAUGE
FRONT
C40
C41
BATTERY DISCONNECT BOX
SWITCH
POWER DISCONNECT
BATT(-) TB
NC
REOPS
NC
REAR ENGINE GAUGES
RETOPS
WH
RD/WH
RETRS
MDJB B7-4
WH
4
1
C5 SPARE
MDJB B7-6
FETRS
MDJB B7-1
MDJB B7-3
BU/BK
BK
GN
4
1
RD
BK/RD
BK/RD
C4 SPARE
C5 SPARE
C4 SPARE
BU/BK
FEAB A307
GN/BK
REAB A307
GN/BK
C26 SPARE
C14 SPARE
OR/BK
OR/BK
TB27
TB28
C5
C7
C26
C6
C14
FEPOPS NO
FETLUS NO
FEAB F420
FETLUS C
FEPOTS NO
WH
BK
RD/BK
BU
BK/WH
OR/BK
TB13
TB12
C4
C1
TB11
TB11
TB11
FEOPS NO
FETOPS NO
FECTS NO
FEPOPS C
FETOTS NO
FEPOTS C
GN/WH
GN
BU
GN/BK
WH/BK
BU/WH
FEOPS C
TB11
TB11
TB11
TB11
TB10
TB10
TB10
C26
C1
TB 2 BK
C14
CB1-1 WH
C
OPERATIONS PANEL
REPOTS C
TB15
RETLUS C
RETLUS NO
REAB F404
WH/BK
MDJB TB1-8
MDJB TB1-7
WH
RD/BK
REPOPS NO
REAB F420
TB25
TB26
TB19
TB17
TB18
TB16
TB16
GN
BU
BK
GN/WH
BK/WH
REOPS NO
OR/BK
REPOTS NO
GN/BK
WH/BK
REPOPS C
RETOTS NO
RETOPS NO
RECTS NO
TB16
TB16
TB16
TB16
TB16
TB15
GN
BU
RETOTS C
RETOPS C
RD/WH
RECTS C
BU/BK
REOPS C
FEAB F404
WH/BK
TB15
TB15
TB15
TB14
TB15
RD
OR
FEAB 229
TB2
FETOTS C
FETOPS C
FEAB F716
REAB F716
REAB J60-A
REAB 120
FECTS C
RD
OR
OR
RD/BK
OR
RD
TB10
TB10
TB10
TB8
TB9
TB7
TB7
FEAB J60-A
FEAB 120
REAB 150
MDJB PS2-2
MDJB PS1-2
FEAB 150
RD/BK
RD
RD
WH
WH
BK
GN
TB6
TB6
TB5
TB4
TB3
TB2
RD/WH
TB 15
TB 16
GN/WH
TB 15
BU/BK
TB 16
RECTS
OR
TB 15
C
C
TB 16
TB 15
TB 16
NO
C
BU
NO
RD
C
BDB-BATT(-) TB
REAB 229
FEAB J60-B
REAB J60-B
BK
BK
GN
BK
BDB-PDS-C
WH
TB2
TB2
TB2
CB1-1
TB2
RETOTS
BK
BATTERY
+12V DC
BK BATT(-)
WH BATT(+)
NO
BDB PDS - NO
+
WH
BATTERY
+12V DC
-
C1
+
BDB BATT(-) TB
-
FRONT ENGINE GAUGES
C5
BK/WH
TB 15
GN/BK
TB 16
OR/BK
TB 15
WH/BK
TB 16
RD/BK
TB 17
TB 18
C
NO
REPOTS
GN
BK
C
WH
NO
RD/BK
SAPRE
SPARE
BU/BK
REPOPS
C
NC
TB 10
TB 11
WH/BK
RD/BK
C4
TB 10
GN/BK
TB 11
OR/BK
SPARE
BU/BK
C
NC
FEPOPS
SPARE
RD/BK
FEPOTS
C
NO
TB 10
OR
C
TB 11
BU
NO
RETLUS
FETOTS
TB 10
BU/WH
TB 11
BK/WH
TB 10
RD/WH
TB 11
GN/WH
FEOPS
NC
C
NO
TB 12
BK
TB 13
C
WH
C
NO
FECTS
TB 10
RD
C
TB 11
GN
NC
FETLUS
FETOPS
M/D TOTCO
PROXIMITY SENSOR
BU(-)
BN(+)
BK(-)
WH(SPR)
TB2-1
TB2-7
RD(+)
C10
C7
TB2-(GRN)27
TB2-(BLK)31
B4-3(WH)
B4-1(RD)
TB2-(GRN)15
B5-3(WH)
B5-1(RD)
TB2-16
TB2-17
TB2-(BLK)13
BN(+)
REAR TRANSMISSION
BU(-)
PROXIMITY SENSOR
FRONT TRANSMISSION
M/D TOTCO
REAR PRESSURE
SENSOR
4-20 mA
3
4
2
FRONT PRESSURE
SENSOR
4-20 mA
1
3
4
2
1
RD(+)
WH(SPR)
BK(-)
C11
C8
C9
RCAL(+)(RD) FPG-J3R
RCAL(+)(BK) FPS-2
RCAL(-)(GN) FPS-1
PROX(BLU) FPG-J3H
10
19
20
9
8
39
28
30
40
29
PROX(BLU) RPG-J3H
RCAL(-)(GN) RPG-J3D
RPROX(+)(RD) RPS(+)
DIN1L(RD/BK) RPG-J3S
DIN1H(OR) RPG-J3G
FPROX(+)(RD) FPS(+)
GND(WH/BK) FPG-J3U
FPROX(-)(BK) FPS(-)
RCAL(+)(BK) RPS-2
RPROX(-)(BK) RPS(-)
RCAL(+)(RD) RPG-J3R
GND(WH/BK) RPG-J3U
RCAL(-)(GN) RPS-1
RCAL(-)(GN) FPG-J3D
DIN1H(OR) FPG-J3G
DIN1L(RD/BK) FPG-J3S
21
1
15
17
18
7
16
6
5
14
4
3
12
13
2
TB2
35
26
37
25
36
38
27
32
22
34
24
23
33
KFD2-SR2-EX2W
P & F
ISOLATOR
GND TERMINAL
GND TERMINAL
GND TERMINAL
SHLD
SHLD
SHLD
11
FETRS-4 BK
FETRS-1 RD
RETRS-4 WH
RETRS-1 GN
4
6
3
1
31
14
15
12
10
9
7
B7
PS1
TB1
PS2
SIG- RPG-J3L
SIG- FPG-J3L
SIG+ FPG-J3A
SIG- FPS-3
SIG+ FPS-4
SIG+ RPS-4
SIG- RPS-3
ALM OUT+ FPG-J2B
ALM OUT- FPG-J2D
ALM OUT+ RPG-J2B
ALM OUT- RPG-J2D
P & F
KFD2-
CR-EX1.20-200
P & F
KFD2-SR2-EX2W
ISOLATOR
4
6
3
1
3
1
14
15
12
10
9
7
B6
15
10
9
7
B5
P & F
MTL 7162+
MTL 7162+
CR-EX1.20-200
KFD2-
3
1
4
6
5
6
5
15
10
9
7
B4
1
2
2
B3
B2
GND FPG-J1B
POWER FPG-J1D
GND RPG-J1B
POWER RPG-J1D
SIG+ FPG-J3A
MARTIN DECKER JUNCTION BOX
GND TERMINAL
GND TERMINAL
CROUSE-HINDS
BARRIER
SB4 9140M1250B
GND TERMINAL
GND TERMINAL
GND TERMINAL
SHLD
13
4
23
SHLD
SHLD
FUSE
BF1
1
11
21
42
TERMINAL STRIP
TERMINAL STRIP
5
6
1
C6
TB25(GN)
TB26(WH)
7
8
3
DC-DC CONVERTER
-
+
REGULATOR
VOLTAGE
1
PE
TB5(RD)
5
4
3
2
TB2(BK)
4
5
3
2
1
GND TERMINAL
MMS BU
MMS VT
MMS BK
MMS GN
MMS GY
MMS BN
MMS WH
MMS OR
MMS RD
MMS YL
PI4-20 (-)
PI4-20 (+)
WH
BK
AZB J3-7
AZB J3-8
GN
WH
AZB J3-5
AZB J3-6
AZB SHLD
PI4-20 SHLD
BK
RD
ARP RD, AFP RD
4
C46
C48
C52
C53
C39
5-
C50
C49
C47
AFD(-) GN
2+
ARD(-) GN
AFD(+) RD
ARD(+) RD
2+
5-
AFP(+) WH
AFP(SIG) BK
1
6
X2
C51
FRONT PROX POWER
5
9739-28
9739-18
9739-17
9739-29
X1
8
7
6
PROX GND
FRONT PROX SIG
X4
J3
C51
C54
ARP(+) WH
ARP(SIG) BK
3
2
DCS REMOTE
RD
DCS REMOTE
DCS REMOTE
WH
BK
10
9
8
7
BK
LINEAR CYL
LINEAR CYL
RD
WH
LINEAR CYL
RD
5
6
4
DCS HYD VALVE
DCS HYD VALVE
DCS HYD VALVE
BK
WH
3
2
1
Azonix
WH
BK
RD
NEUTRAL
DCS HYD VLV SHLD
DCS LINR CYL SHLD
EExe II JB
LINE
2
1
PE
REAR PROX POWER
REAR PROX SIG
J1
SHIELD TB
(GN/YL)
G
G
9739
CUSTOMER SUPPLIED
120 VAC 60 Hz
SINGLE PHASE
A/C SUPPLY
DCS LINEAR CYLINDER
HYDRAULIC
VALVE
DCS
AZBX4-6-WH
AZBX4-1-BK
AZBX4-4-RD
C48
RD
WH
G
N
BK
L
BU Z10
GN Z8
BK Z4
VY Z6
BN Z2
C53
C52
C39
C46
BN(+)
BU(-)
BK(SIG)
PROXIMITY SENSOR
FRONT TRANSMISSION
AZONIX
AZBX4-4-RD
AZBX4-3-BK
AZBX4-2-WH
P
GY B10
OR B6
WH B8
YL B4
RD B2
CN1
20
19
18
16
17
15
C47
C49
BK
WH
C50
BK
AZBX1-2RD
AZBX1-5GN
RD
GN
AZBX2-2RD
AXBX2-5GN
WH
GN
RD
23
14
29
28
C55
9739-Z4 BK SPR
9739-B2 RD
9739-B4 YL
9739-B6 OR
9739-Z8 GN
9739-Z10 BU
9739-Z6 VT
9739-B10 GY
9739-B8 WH
9739-Z2 BN
VT
GY
WH
GN
BU
RD
OR
YL
BN
BU(-)
BK(SIG)
BN(+)
PROXIMITY SENSOR
DISCHARGE PRS
ON MANIFOLD
REAR TRANSMISSION
AZONIX
REAR TRIPLEX
FRONT TRIPLEX
DISCHARGE PRS
ON MANIFOLD
DENSITY SENSOR
MICROMOTION PROCESS
E452-WH
413-WH
120-RD/BK
E793-GY
E794-GY
F716-OR
F404-WH/BK
SERVICE TOOL
CONNECTOR
CAT DATA LINK +
CAT DATA LINK -
ATA DATA LINK -
ATA DATA LINK +
+ BAT.
A
TB6-RD
NC
F
NC
J
G
H
- BAT.
NC
D
E
B
C
E794-GY
E793-GY
TB2-BK
893-GY
892-GY
J60
J1939 SHIELD GND
26
ATA DATA LINK -
ATA DATA LINK +
CAT DATA LINK -
CAT DATA LINK +
J1939 DATA -
J1939 DATA +
3
9
5
1
7
39
33
229-GN
893-GY
892-GY
UNUSED
+BAT. (UNSWITCHED)
+BAT. (SWITCHED)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
COOLANT LEVEL SW
GROUND LEVEL SHUTDOWN
DIGITAL SNSR POWER (+8V)
ETHER START VALVE RELAY
STARTING AID SW
MAINTENANCE OVERDUE
SPARE .3A DRIVER #2
SPARE .3A DRIVER #3
DIAGNOSTIC LAMP
IDLE-DOWN SW
UNUSED
UNUSED
10
17
6
4
19
23
12
14
16
11
150-WH
21
28
40
34
13
22
35
24
2
8
167-RD
SPARE-OR/BK
C26
A243 BK
997-RD
E452-WH
C37
C967-WH
A243-BK
F420-BU
F732-WH
A307-GN/BK
F421-WH
A746-WH
A747-WH
FRONT ENGINE ADEM ENCLOSURE
A701-WH/BK
G810-GY
G809-GY
G808-GY
L985-GN/BK
A706-OR/BK
A705-BU
A704-GN
A703-RD/BK
A702-RD
L983-WH
L984-OR
SPARE-BK
ANALOG SNSR COMMON 30
UNUSED
11
BKUP SP/TMG SNSR
E-STOP VERIFY SW
DIGITAL SNSR RETURN
ANALOG SNSR PWR (5V)
ANALOG SNSR RETURN
SPARE PWM IN #3
SPARE PWM IN #2
PTO RAMP DOWN SW
THROTTLE
PTO ENABLE SW
WARNING LAMP
PTO RAMP UP SW
SPARE DIG INPUT #3
UNUSED
UNUSED
UNUSED
UNUSED
27
15
25
38
20
36
30
31
37
29
J1/P1
18
32
32
33
35
16
21
INLET AIR TEMP SNSR
ENG SP/TMG COMMON
PRIM. SP/TMG SNSR
TURBO OUTLET PRESS.
ATMOSPHERIC PRESS. SNSR
ENG. OIL PRESS. SNSR
FUEL PRESS. SNSR
SOLENOID COMMON
AIR SHUTOFF SOL
CAT PROPORTIONAL VALVE SOL
AUXILIARY PRESSURE SNSR
SPARE DIG SNSR #1
AUXILIARY TEMP SNSR
MAINTENANCE CLEAR
SPARE PWM #4-
SPARE PWM #4+
+V ENG SP/TMG
COOL. TEMP SNSR
FUEL TEMP SNSR
9
26
25
38
24
31
15
19
13
7
14
8
3
20
23
29
37
2
1
994-WH
413-WH
996-GY
998-GY
999-WH
995-WH
INJECTOR COMMON 1 & 2
INJECTOR COMMON 3 & 4
INJECTOR COMMON 5 & 6
ANALOG SNSR POWER (+5V)
INJECTOR 6
INJECTOR 5
INJECTOR 4
INJECTOR 3
INJECTOR 2
INJECTOR 1
TDC PROBE +
TDC PROBE -
UNUSED
UNUSED
28
39
40
36
10
4
18
12
6
22
G811-GY
997-GY
993-GY
J2/P2
17
27
34
5
993-BK
997-RD
993-BK
997-RD
993-BK
997-RD
A747-WH
994-WH
F421-WH
993-BK
993-BK
997-RD
A746-WH
C36
C35
C34
C33
F732-WH
993-BK
997-RD
997-RD
995-WH
997-RD
993-BK
998-BK
996-RD
998-BK
996-RD
C967-WH
999-WH
29
1
C31
C32
C30
C29
C28
TIMING PROBE SERVICE ACCESS
2
P26 / J26
1
G810-GY
G811-GY
G808-GY
G809-GY
36
30
C27
993-BK
YL
ATMOSPHERIC PRESS.
167-RD
A243-BK
E452-WH
997-RD
993-BK
413-WH
2
GN
4
3
RD
BK
OR
YL
GN
1
4
2
3
1
S37
S36
997-RD
993-BK
F421-WH
997-RD
993-BK
994-WH
A747-WH
OR
BK
WH
2
4
3
1
4
S35
OR
YL
GN
GN
3
2
1
4
3
2
S34
SIGNAL
SIGNAL
+8V
+5V
GND
GND
SIGNAL
+5V
+5V
SIGNAL
SIGNAL
GND
GND
GND
(152-5951)
FUEL PRESS. SENSOR
(150-5273)
WATER LEVEL SENSOR
FUEL TEMP SENSOR
(150-5278)
(150-5280)
ENG OIL PRESS. SENSOR
(150-5273)
3
993-BK
A746-WH
997-RD
995-WH
997-RD
997-RD
993-BK
YL
GN
OR
OR
1
4
3
2
1
S33
S32
WH
OR
BK
3
4
2
1
4
S31
996-RD
998-BK
F732-WH
996-RD
998-BK
999-WH
997-RD
993-BK
C967-WH
OR
BK
WH
BK
WH
2
1
3
4
2
S30
OR
OR
BK
WH
3
1
4
2
1
S29
S28
SIGNAL
+5V
SIGNAL
+5V
SIGNAL
+5V
GND
GND
SIGNAL
+12V
+12V
+5V
SIGNAL
GND
GND
GND
A701-GY
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
L983-WH
L984-OR
A705-BU
A701-WH/BK
A702-RD
A703-RD/BK
A704-GN
A706-OR/BK
L985-GN/BK
L983-WH
L984-OR
SPARE-BK
CYL
NO. 6
NO. 5
CYL
TURBO OUTLET PRESS.
(150-5277)
(150-5278)
COOL. TEMP SENSOR
PRIM. SP/TMG SENSOR
(150-5279)
BKUP SP/TMG SENSOR
(150-5279)
INLET AIR TEMP SENSOR
(150-5292)
NO. 3
CYL
NO. 4
CYL
NO. 2
CYL
NO. 1
CYL
E452-WH
413-WH
120-RD/BK
E793-GY
E794-GY
F716-OR
F404-WH/BK
CAT DATA LINK +
CAT DATA LINK -
ATA DATA LINK -
ATA DATA LINK +
SERVICE TOOL
CONNECTOR
+ BAT.
A
TB7-RD
NC
F
NC
J
G
H
- BAT.
NC
D
E
B
C
E794-GY
E793-GY
TB2-BK
893-GY
892-GY
J60
J1939 SHIELD GND
26
ATA DATA LINK -
ATA DATA LINK +
CAT DATA LINK -
CAT DATA LINK +
J1939 DATA -
J1939 DATA +
3
9
5
1
7
39
33
229-GN
893-GY
892-GY
UNUSED
+BAT. (UNSWITCHED)
+BAT. (SWITCHED)
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
COOLANT LEVEL SW
GROUND LEVEL SHUTDOWN
DIGITAL SNSR POWER (+8V)
ETHER START VALVE RELAY
STARTING AID SW
MAINTENANCE OVERDUE
SPARE .3A DRIVER #2
SPARE .3A DRIVER #3
DIAGNOSTIC LAMP
IDLE-DOWN SW
UNUSED
UNUSED
10
17
6
4
19
23
12
14
16
11
150-WH
21
28
40
34
13
22
35
24
2
8
167-RD
SPARE-OR/BK
C14
A243-BK
167-RD
E452-WH
C25
C967-WH
A243-BK
F420-BU
F732-WH
A307-GN/BK
F421-WH
A746-WH
A747-WH
REAR ENGINE ADEM ENCLOSURE
A701-WH/BK
G810-GY
G809-GY
G808-GY
L985-GN/BK
A706-OR/BK
A705-BU
A704-GN
A703-RD/BK
A702-RD
L983-WH
L984-OR
SPARE-BK
ANALOG SNSR COMMON
30
UNUSED
11
DIGITAL SNSR RETURN
ANALOG SNSR PWR (5V)
ANALOG SNSR RETURN
SPARE PWM IN #3
SPARE PWM IN #2
PTO RAMP DOWN SW
BKUP SP/TMG SNSR
E-STOP VERIFY SW
PTO ENABLE SW
WARNING LAMP
PTO RAMP UP SW
THROTTLE
SPARE DIG INPUT #3
UNUSED
UNUSED
UNUSED
UNUSED
27
15
25
38
20
36
30
31
29
37
J1/P1
18
32
32
33
35
16
21
INLET AIR TEMP SNSR
ENG SP/TMG COMMON
PRIM. SP/TMG SNSR
TURBO OUTLET PRESS.
ATMOSPHERIC PRESS. SNSR
ENG. OIL PRESS. SNSR
FUEL PRESS. SNSR
SOLENOID COMMON
AIR SHUTOFF SOL
CAT PROPORTIONAL VALVE SOL
AUXILIARY PRESSURE SNSR
SPARE DIG SNSR #1
AUXILIARY TEMP SNSR
MAINTENANCE CLEAR
SPARE PWM #4-
SPARE PWM #4+
+V ENG SP/TMG
COOL. TEMP SNSR
FUEL TEMP SNSR
9
26
25
38
24
31
15
19
13
7
14
8
3
20
23
29
37
2
1
994-WH
413-WH
996-GY
998-GY
999-WH
995-WH
INJECTOR COMMON 1 & 2
INJECTOR COMMON 3 & 4
INJECTOR COMMON 5 & 6
ANALOG SNSR POWER (+5V)
INJECTOR 6
INJECTOR 5
INJECTOR 4
INJECTOR 3
INJECTOR 2
INJECTOR 1
TDC PROBE +
TDC PROBE -
UNUSED
UNUSED
28
39
40
36
10
4
18
12
6
22
G811-GY
997-GY
993-GY
J2/P2
17
27
34
5
993-BK
997-RD
993 BK
997-RD
994-WH
F421-WH
993-BK
997-RD
A747-WH
993-BK
993-BK
997-RD
A746-WH
C24
C23
C22
C21
F732-WH
993-BK
997-RD
997-RD
995-WH
997-RD
993-BK
998-BK
996-RD
998-BK
996-RD
C967-WH
999-WH
29
1
C19
C20
C18
C17
C16
TIMING PROBE SERVICE ACCESS
2
P26 / J26
1
G810-GY
G811-GY
G808-GY
G809-GY
36
30
C15
993-BK
YL
ATMOSPHERIC PRESS.
S25
S24
S23
S22
167-RD
A243-BK
E452-WH
997-RD
993-BK
413-WH
2
GN
4
3
RD
BK
OR
YL
GN
1
4
2
3
1
997-RD
993-BK
F421-WH
997-RD
993-BK
994-WH
A747-WH
OR
BK
WH
2
4
3
1
4
OR
YL
GN
GN
3
2
1
4
3
2
SIGNAL
SIGNAL
+8V
+5V
GND
GND
SIGNAL
+5V
+5V
SIGNAL
SIGNAL
GND
GND
GND
(152-5951)
FUEL PRESS. SENSOR
(150-5273)
WATER LEVEL SENSOR
FUEL TEMP SENSOR
(150-5278)
(150-5280)
ENG OIL PRESS. SENSOR
(150-5273)
S21
S20
S19
S18
S17
S16
3
993-BK
A746-WH
997-RD
995-WH
997-RD
997-RD
993-BK
YL
GN
OR
OR
1
4
3
2
1
WH
OR
BK
3
4
2
1
4
996-RD
998-BK
F732-WH
996-RD
998-BK
999-WH
997-RD
993-BK
C967-WH
OR
BK
WH
BK
WH
2
1
3
4
2
OR
OR
BK
WH
3
1
4
2
1
SIGNAL
+5V
SIGNAL
+5V
SIGNAL
+5V
GND
GND
SIGNAL
+12V
+12V
+5V
SIGNAL
GND
GND
GND
A701-GY
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
L983-WH
L984-OR
A705-BU
A701-WH/BK
A702-RD
A703-RD/BK
A704-GN
A706-OR/BK
L985-GN/BK
L983-WH
L984-OR
SPARE-BK
CYL
NO. 6
NO. 5
CYL
TURBO OUTLET PRESS.
(150-5277)
(150-5278)
COOL. TEMP SENSOR
PRIM. SP/TMG SENSOR
(150-5279)
BKUP SP/TMG SENSOR
(150-5279)
INLET AIR TEMP SENSOR
(150-5292)
NO. 3
CYL
NO. 4
CYL
NO. 2
CYL
NO. 1
CYL
FRONT ENGINE
RPM PROXIMITY
RPM PROXIMITY
REAR ENGINE
SENSOR
B
A
B
A
SENSOR
GN SPR
BK
WH
C12
C13
GN SPR
WH
BK
C45
C44
C42
C43
C40
C41
-BAT.
-BAT.
ALL CABLES SHALL BE SECURELY SUPPORTED BY STRAPS OR FITTINGS
A MINIMUM OF THREE FEET OR AS NEEDED TO PROTECT CABLE, SO
DESIGNED AND INSTALLED AS TO NOT DAMAGE THE CABLE.
GAUGE PANEL (REAR VIEW)
NOTE K
NOTE G
NOTE G
NOTE B
NOTE B
NOTE B
NOTE B
NOTE B
NOTE B
NOTE A
NOTE B
NOTE B
NOTE B
NOTE B
NOTE B
NOTE B
NOTE A
NOTE C: ARMORED CABLES FOR THE ALTERNATOR SHOULD ROUTE UNDER THE
ALTERNATOR GAURD. INSULATED WIRES SHOULD BE PROTECTED WITH
CSA CERTIFIED HEAT SHRINK TUBING. BATTERY LUG COVERS SHOULD
BE USED AT THE ALTERNATOR TERMINATION POINT.
NOTE A: CABLES C26 AND C14 SHOULD ENTER ENGINE HEAD COVER BETWEEN
CYLINDERS 3 AND 4. MAKE SOLDER CONNECTIONS TO INJECTOR WIRES
INSIDE COVER.
NOTE B: USE STANDARD #18 AWG INSULATED WIRE FOR INTERNAL ADEM
ENCLOSURE CONNECTIONS.
NOTE D: ARMORED CABLES FOR THE BATTERIES SHOULD ENTER BATTERY BOX
BEFORE ARMOR IS REMOVED. INSULATED WIRES SHOULD BE PROTECTED
WITH CSA CERTIFIED HEAT SHRINK TUBING. BATTERY LUG COVERS
SHOULD BE USED AT BATTERY TERMINATION POINT.
NOTE E: SENSORS SHOULD HAVE A MINIMUM OF ONE CABLE SUPPORT BETWEEN
CONNECTOR AND SENSOR. SEE GENERAL NOTE FOR PROPER CABLE
SUPPORT PROCEDURES.
NOTE F: ROUTE ENGINE CABLES SO THAT CABLE AND SENSOR CONNECTORS ARE
LOCATED IN AREAS EASILY ACCESSABLE FOR SERVICE.
NOTE G: CABLE C7 CONTAINS INTRINSICALLY SAFE CIRCUITS. INSULATED WIRE
EXPOSED INSIDE OPERATORS CONSOLE SHOULD BE PROTECTED WITH
CSA CERTIFIED HEAT SHRINK TUBING.
NOTE H: ARMORED CABLE SHOULD ENTER ENCLOSURE THROUGH CUT-OUTS IN THE LID.
NOTE I: CORD GRIP FOR C48 SUPPLIED WITH AZONIX PRO PANEL.
NOTE J: PROXIMITY SENSORS SUPPLIED WITH M/D TOTCO DIGITAL GAUGE SYSTEM.
NOTE K: CABLE SUPPLIED WITH DCS SLURRY KING REMOTE SHOULD BE REPLACED
WITH ARMORED CABLE AND GLAND FITTING.
WATER LEVEL SENSOR FRONT ENGINE
FUEL PRESSURE SENSOR FRONT ENGINE
FUEL TEMPERATURE SENSOR FRONT ENGINE
ENGINE OIL PRESSURE SENSOR FRONT ENGINE
S36
S35
S34
S37
BACKUP SP/TMG SENSOR FRONT ENGINE
PRIMARY SP/TMG SENSOR FRONT ENGINE
WATER LEVEL SENSOR REAR ENGINE
FUEL PRESSURE SENSOR REAR ENGINE
FUEL TEMPERATURE SENSOR REAR ENGINE
BACKUP SP/TMG SENSOR REAR ENGINE
PRIMARY SP/TMG SENSOR REAR ENGINE
ATMOSPHERIC PRESSURE SENSOR FRONT ENGINE
TURBO OUTLET PRESSURE SENSOR FRONT ENGINE
COOLANT TEMPERATURE SENSOR FRONT ENGINE
INLET AIR TEMPERATURE SENSOR FRONT ENGINE
ENGINE OIL PRESSURE SENSOR REAR ENGINE
ATMOSPHERIC PRESSURE SENSOR REAR ENGINE
TURBO OUTLET PRESSURE SENSOR REAR ENGINE
COOLANT TEMPERATURE SENSOR REAR ENGINE
INLET AIR TEMPERATURE SENSOR REAR ENGINE
S24
S31
S30
S33
S32
S29
S28
S25
S20
S21
S23
S22
S19
S18
S17
S16
SENSOR NUMBER DESIGNATIONS
OPERATION PANEL
PRESSURE
PUMP LUBE
WH
REMOTE
CONTROLS
DCS
BK
C1
C36
C28-C35
ADEM
C26
TO INJECTOR
SOLENOIDS
C37
FRONT
C27
C27
ENGINE
INJECTOR
LINE
FRONT
C34
C37
C36
C35
S37
S36
S35
S34
C33
C32
C31
C30
C29
S31
S32
S33
S30
S29
C24
C16-C23
ADEM
C14
SOLENOIDS
TO INJECTOR
C28
S28
INJECTOR
ENGINE
LINE
REAR
C6
C14
C26
C25
C15
REAR
C15
BATTERY DISCONNECT BOX
FRONT ENGINE
RPM PROXIMITY
RPM PROXIMITY
REAR ENGINE
SENSOR
BATTERY
12VDC
+ -
C1
12VDC
BATTERY
+ -
RD
WH
RD
C2
FRONT ENGINE
ALTERNATOR
+ -
BK
BK
C3
BK
ALTERNATOR
REAR ENGINE
+ -
B
A
B
A
SENSOR
GAUGE PANEL
ENGINE OIL
WH
BK
WH
TEMPERATURE
NO
C
ENGINE COOLANT
NO
C
TEMPERATURE
C5
PRESSURE
NC
C
NO
C
PRESSURE
NC
C
NC
PUMP LUBE
NC
C
NO
C
GN SPR
WH
BK
GN SPR
PUMP LUBE
A B A
(REAR VIEW)
C12
C13
DISCHARGE PRESSURE
J2
GN SPR
BK
WH
C12
C13
GN SPR
WH
BK
J4
J3
J1
GAUGE
REAR
BK
WH
DENSITY
DISPLAY
+ -
4
C38
REAR
C25
C22
C23
C24
S25
S24
S23
S22
C19
C20
C21
C17
C18
S19
S21
S20
S18
S17
C16
S16
C4
C7
C5
C8
DIGITAL GAUGE
JUNCTION BOX
MARTIN DECKER
C6
C9
C10
C11
RATE SENSOR
FRONT PUMP
FRONT TRIPLEX
TEMPERATURE
ENGINE COOLANT
NO
NC
TEMPERATURE
C
NO
C
C4
PRESSURE
NC
C
BK
PUMP LUBE
B
NO
C
ENGINE OIL
NO
C
C
C
C45
C44
C42
C43
J2
2
3
1
RD
SHLD
WH
FRONT
C39
J1
J4
J3
GAUGE
FRONT
C40
C41
C10
RATE SENSOR
REAR PUMP
C38
AZONIX PROPANEL
DCS
CONNECTION
SUPPLY
120 VAC
POWER
VALVE
HYDRAULIC
C48
C53
DCS LINEAR CYLINDER
MANIFOLD
TRIPLEX
REAR
MANIFOLD
TRIPLEX
FRONT
C49
C50
C52
SENSOR
C46
C47
C54
MOTION
MICRO
RATE SENSOR
FRONT PUMP
RATE SENSOR
REAR PUMP
C51
C38
9739
NOTE J
NOTE J
NOTE E
NOTE F
NOTE E
NOTE F
NOTE A
NOTE A
NOTE D
NOTE H
DISCHARGE PRESSURE
NOTE K
NOTE C
NOTE C
NOTE J
NOTE J
NOTE I
PRESSURE
TRANSDUCER
PRESSURE
TRANSDUCER
REAR TRIPLEX
C11
SYSTEM BLOCK DIAGRAM
SYSTEM BLOCK DIAGRAM
E87981
TRANSMISSION
LOCKUP
PRESSURE
TRANSMISSION
OIL
TEMPERATURE
TRANSMISSION
OIL
PRESSURE
TRANSMISSION
OIL
TEMPERATURE
TRANSMISSION
LOCKUP
PRESSURE
TRANSMISSION
OIL
PRESSURE
THIS SCHEMATIC IS FOR THE CPS361 AND CPT372 PUMPER, CEMENT (165-3800).
REAR ENG
RPM GAUGE
FRONT ENG
RPM GAUGE
REAR ENG
FRONT ENG
