3512B MARINE AUXILIARY ENGINE ELECTRICAL SYSTEM

©
2001 Caterpillar
All Rights Reserved
Printed in U.S.A.
SENR5091-01
September 2001
3512B Marine Auxiliary Engine
Electrical System
4DR1-UP
T
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
Normally closed switch that will open with an increase of a specific condition.
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
Electrical Schematic Symbols And Definitions
Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol
A AA
2
A AA
1
2
325-PK-14
C
A
325-PK-14
200-BK-14
T
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
Harness And Wire Electrical Schematic Symbols
Socket
Pin
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Single Wire
Connector
Circuit Number
Identification
Wire
Gauge
Wire
Color
Plug
Receptacle
9X-1123
Component
Part Number
Electrical Schematic Symbols And Definitions
1
1
1
2
2
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
S2
S3
S1
H1
H2
H3
P1
P2
PM1
PM2
F2
F1
PM3
P3
+15
-15
OUTPUT
-15
RETURN
PRIMARY DCVT
GROUND
+15
OUTPUT
RETURN
-15
RETURN
PRIMARY DCCT
BACK-UP DCCT
R
W
G
B
DCVT11
DCVT13
DCVT12
DCVT14
DCCT11
GRND
R
G
W
B
R
DCCT14
DCCT13
DCCT12
DCCT22
DCCT21
+15
OUTPUT
+15
-15
OUTPUT
BACK-UP DCVT
GROUND
RETURN
G
R
W
B
DCCT24
DCCT23
DCVT22
DCVT23
DCVT21
GRND
G
DCVT24
W
B
3ƒÓ
450V
SPACE
HEATERS
PM3
PM1
PM2
F1
F2
EXC
PMA
DCCT
BACK-UP
DCVT
B-U
DCCT
PRIMARY
DCVT
PR1
BACK-UP
PRIMARY
PMA
PLUG
(9 SOCKETS)
8T-8735
GENERATOR AUX BOX
A
B
C
D
E
F
G
H
J
LINK
CAT DATA
(J2)
204-7188
(29 SOCKETS)
CONNECTOR
BLACK START
7X-6222
(24 SOCKETS)
PANEL CONNECTOR
LOCAL CONTROL
-
+
START
BLACK
115-9609 (15)
k
1
L714-YL-18
# 4
CYL
T/C NO. 1
# 1
CYL
2
1
# 2
CYL
# 3
CYL
T/C NO. 2
1
2
T/C NO. 3
2
1
T/C 1
L741-RD-18
f
L711-YL-18
r
L712-YL-18
L742-RD-18
L713-YL-18
L743-RD-18
W
R
T/C 2
E
J
T/C 3
# 5
CYL
# 6
CYL
T/C NO. 4
T/C NO. 5
2
1
2
T/C NO. 6
1
2
# 8
CYL
# 7
CYL
# 9
CYL
1
T/C NO. 7
1
2
T/C NO. 9
T/C NO. 8
2
1
2
L745-RD-18
L715-YL-18
L744-RD-18
L716-YL-18
L746-RD-18
a
AC
v
T/C 4
T/C 5
V
M
T/C 6
L718-YL-18
L717-YL-18
L747-RD-18
L719-YL-18
L748-RD-18
L749-RD-18
AE
q
e
T/C 7
y
H
B
T/C 8
T/C 9
VOLTAGE
REGULATOR
101-RD-10
200-BK-10
204-7189
(3 PINS)
D
C
B
A
L812-WH
D
C
B
A
(J5)
204-7523
(4 SOCKETS)
D
C
B
A
MCAN DATA LINK -
J
N
K
A
B
(141-1956)
ITSM
CAT DATA LINK +
CAT DATA LINK -
CAN DATA LINK +
BAT. -
BAT. +
200-BK
L700-OR
893-GN
892-BR
DCAN SHIELD
6D-5234
(14 SOCKETS)
PLUG
ENGINE SPEED
LOW RPM BREAKER TRIP INDICATOR
183-0969
(24 SOCKETS)
CONNECTOR
LOCAL CONTROL PANEL
183-4619
(6 SOCKETS)
E-STOP
L759-WH
W
X
Z
P
Q
V
T
R
N
K
J
L727-YL
L913-OR
L912-WH
L726-PU
L758-BU
L757-WH
L756-OR
U
E
F
S
M
L
Y
G
H
A
B
C
D
EQUIPMENT
EB CORP.
LOGIC BY
4-20 mA -
4-20 mA +
INDICATOR
DIESEL RUNNING
BATTERY
GROUP
-
+
9W-1951
(9 PIN)
8T-8735
(9 SOCKET)
C
150-OR
200-BK
893-GN
892-BR
B
A
E
D
H
F
G
J
B
C
K
J
A
E
D
RS-232C PORT
2
20
8
3
7
893-GN
892-BR
200-BK
150-OR
+B +-B -
LOCAL CONTROL PANEL
BOX MOUNTED ON ENGINE
SHIP BUILDER
RESPONSIBILITY OF
SHIELD GROUNDING
SHIELDED
TWISTED PAIR
DGCP
60Hz
115VAC
PORT
SERIAL INPUT
DEVICE
SHUTDOWN
SYSTEM
SNORKEL
15
2A OUTPUT RETURN 2
T/C 14
T/C 13
T/C 15
T/C 11
T/C 12
T/C 10
TEMP
OUTLET
MANF
AIR
ENGINE
T/C NO. 12
# 12
CYL
T/C NO. 11
T/C NO. 10
# 10
CYL
# 11
CYL
1
2
1
2
1
T/C NO. 13
T/C NO. 14
PORT
TEMP
OUTLET
AIR
TURBO
STBD
TEMP
OUTLET
AIR
TURBO
2
2
1
1
2
L720-YL-18
L750-RD-18
L721-YL-18
L722-YL-18
L751-RD-18
Z
P
u
j
AG
L753-RD-18
L723-YL-18
L752-RD-18
L724-YL-18
L754-RD-18
AA
AF
z
h
t
T/C NO. 15
3E-3361
(2 SOCKETS)
PLUG
2
1
150-9597
(54 SOCKETS)
PLUG
L755-RD-18
L725-YL-18
O
Y
147-1444
(70 SOCKETS)
PLUG
4-20mA INPUT 9 (+)
4-20mA INPUT 15 (-)
4-20mA INPUT 15 (+)
4-20mA INPUT 12 (-)
4-20mA INPUT 12 (+)
4-20mA INPUT 9 (-)
70
69
66
68
67
4-20mA INPUT 8 (+)
4-20mA INPUT 8 (-)
4-20mA INPUT 7 (-)
4-20mA INPUT 6 (-)
4-20mA INPUT 6 (+)
4-20mA INPUT 3 (-)
4-20mA INPUT 3 (+)
4-20mA INPUT 14 (-)
4-20mA INPUT 14 (+)
4-20mA INPUT 11 (-)
4-20mA INPUT 11 (+)
4-20mA INPUT 10 (+)
4-20mA INPUT 5 (+)
4-20mA INPUT 2 (-)
4-20mA INPUT 7 (+)
4-20mA INPUT 5 (-)
57
61
63
64
62
65
60
59
58
53
55
54
56
52
50
51
49
32
PASSIVE SPEED INPUT 1 (-)
4-20mA INPUT 10 (-)
4-20mA INPUT 4 (-)
4-20mA INPUT 4 (+)
ANALOG INPUT 15
ANALOG INPUT 14
SPEED TIMING RETURN
PASSIVE SPEED INPUT 2 (-)
PASSIVE SPEED INPUT 3 (-)
ANALOG INPUT 13
ANALOG SNSR SUPPLY (+5V)
4-20mA INPUT 1 (-)
4-20mA INPUT 1 (+)
ANALOG SNSR SUPPLY (+5V)
4-20mA INPUT 13 (-)
4-20mA INPUT 2 (+)
4-20mA INPUT 13 (+)
40
47
46
45
48
43
44
42
41
36
37
38
39
34
35
33
ANALOG INPUT 11
ANALOG INPUT 8
ANALOG INPUT 7
ANALOG INPUT 6
ANALOG INPUT 5
ANALOG SNSR RETURN
ANALOG INPUT 9
PASSIVE SPEED INPUT 1 (+)
ANALOG INPUT 10
SPEED TIMING SUPPLY (+12V)
2A OUTPUT RETURN 4
PASSIVE SPEED INPUT 3 (+)
ANALOG INPUT 12
PASSIVE SPEED INPUT 2 (+)
ANALOG SNSR SUPPLY (+5V)
2A OUTPUT RETURN 3
30
29
28
31
27
26
24
25
19
21
20
23
22
18
17
16
GENERATOR RTE BOX
3E-3361
(2 SOCKETS)
PLUG
3E-3361
(2 SOCKETS)
PLUG
3E-3364
(2 PINS)
RECEPTACLE
2
1
1
2
3E-3364
(2 PINS)
RECEPTACLE
9X-7146
(24 SOCKETS)
PLUG
200-BK
CURRENT CONTROLLED PWM OUTPUT 2 (+)
CURRENT CONTROLLED PWM OUTPUT 3 (+)
CURRENT CONTROLLED PWM OUTPUT 1 (-)
CURRENT CONTROLLED PWM OUTPUT 1 (+)
VCM
CURRENT CONTROLLED PWM OUTPUT 2 (-)
CURRENT CONTROLLED PWM OUTPUT 3 (-)
167-1227
(10 SOCKETS)
(MS3402D18-1E)
204-7190
(10 PINS)
H
G
F
130-6196
EVIM
55
+ BATTERY
147-1443
(70 SOCKETS)
PLUG
ANALOG INPUT 4
ANALOG INPUT 3
ANALOG INPUT 2
2A OUTPUT 8
2A OUTPUT 7
2A OUTPUT 6
2A OUTPUT 5
2A OUTPUT 4
2A OUTPUT 3
2A OUTPUT 2
2A OUTPUT 1
ANALOG SNSR RETURN
ANALOG INPUT 1
2A OUTPUT RETURN 1
11
13
12
14
8
10
9
7
4
3
5
6
2
1
PWM VOLTAGE OUTPUT 3
PWM VOLTAGE OUTPUT 2
+ BATTERY
PWM VOLTAGE OUTPUT 1
KEY SWITCH INPUT
PWM VOLTAGE OUTPUT 6
PWM VOLTAGE OUTPUT 5
- BATTERY
- BATTERY
- BATTERY
- BATTERY
PWM VOLTAGE OUTPUT 4
69
68
70
67
64
66
65
200-BK
113-OR
59
60
63
62
61
57
58
56
L701-OR
38
PWM IN 7
CAN 1 (SHIELD)
PWM IN 8
DIG SNSR RETURN
CAN 2 (+)
CAN 1 (+)
PWM VOLTAGE OUTPUT RETURN
+ BATTERY
PWM VOLTAGE OUPUT RETURN
+ BATTERY
0.2A WOODWARD OUTPUT
51
52
54
53
NC
50
48
49
47
NC
43
46
45
44
NC
42
41
40
39
DIG SNSR RETURN
CAN 1 (-)
DIG SNSR SUPPLY (+8V)
PWM IN 4
PWM IN 3
CAN 2 (SHIELD)
DIG SNSR RETURN
PWM IN 6
CAN 2 (-)
PWM IN 5
DIG SNSR SUPPLY (+8V)
30
34
NC
35
37
36
NC
33
32
31
NC
NC
26
29
28
27
NC
25
24
23
22
3E-3361
(2 SOCKETS)
PLUG
VCM
DIG SNSR RETURN
PWM IN 2
DIG SNSR RETURN
DIG SNSR SUPPLY (+8V)
4-20mA (4) -
4-20mA (2) -
4-20mA ENG SP -
PWM IN 1
CAT DATA -
4-20mA (3) -
CAT DATA +
4-20mA (5) -
4-20mA (5) +
DIG SNSR RETURN
13
NC
NC
18
21
20
19
17
16
15
14
L913-OR
9
11
12
10
NC
8
7
6
5
892-BR
893-GN
4-20mA ENG SP +
4-20mA (2) +
4-20mA (4) +
4-20mA (3) +
1
4
3
2
L912-WH
1
2
200-BK
200-BK
3E-3364
(2 PINS)
RECEPTACLE
9X-7144
(24 SOCKETS)
PLUG
9X-7143
(24 PINS)
RECEPTACLE
(J3 MS3402D20-4P)
(J1 MS3402D20-4PX)
(J1 MS3402D2-4PX)
DATED 10MAR00.
SUBMARINE MESSAGE STRUCTURE
SHOWN IN CATERPILLAR EDG SET
EVIM TRANSMITS SERIAL MESSAGE
60HZ POWER
SHIP 115 VAC
PROVIDED BY VCM
8.5 VDC LOOP EXCITATION
(J5 MS3402D28-21E)
(J4)
(J32)
(J33)
(J29)
(J36)
SUPPLY
BSS POWER
D
C
B
A
D
B
A
C
1
2
3
4
5
6
7
8
BAT. +
BAT. -
9
10
11
12
14
15
16
13
ANALOG SENSOR RETURN
L701-OR
L740-BR
L761-BU
L762-BU
L763-BU
L764-BU
L765-BU
L766-BU
L767-BU
L768-BU
L769-BU
L770-BU
L771-BU
L772-BU
L760-PK
L701-OR
18
19
20
21
22
23
24
L797-OR
200-BK
200-BK
L798-BR
17
L799-WH
GENERATOR POWER RECTIFIER DIODE TEMP 1
GENERATOR POWER RECTIFIER DIODE TEMP 2
GENERATOR POWER RECTIFIER DIODE TEMP 3
GENERATOR POWER RECTIFIER DIODE TEMP 4
GENERATOR POWER RECTIFIER DIODE TEMP 5
GENERATOR POWER RECTIFIER DIODE TEMP 6
GENERATOR POWER RECTIFIER DIODE TEMP 7
GENERATOR POWER RECTIFIER DIODE TEMP 8
GENERATOR POWER RECTIFIER DIODE TEMP 9
GENERATOR POWER RECTIFIER DIODE TEMP 10
GENERATOR POWER RECTIFIER DIODE TEMP 11
GENERATOR POWER RECTIFIER DIODE TEMP 12
GENERATOR AIR COOLER INLET AIR TEMP
GENERATOR AIR COOLER OUTLET AIR TEMP
L761-BU
L740-BR
L764-BU
L763-BU
L762-BU
L701-OR
1
2
3
4
5
6
7
9
10
11
13
14
15
12
17
18
19
20
21
22
23
24
16
8
L781-PU
L773-GY
L782-PU
L774-GY
L783-PU
L775-GY
L784-PU
L785-PU
L777-GY
L786-PU
L787-PU
L779-GY
L788-PU
L778-GY
L789-PU
L793-GY
L790-PU
L794-GY
L791-PU
L795-GY
L792-PU
L796-GY
L780-GY
L776-GY
RECEPTACLE
(24 PINS)
9X-7145
DLO GEN BEARING TEMP (+) (AFT) DRIVE END
DLO GEN BEARING TEMP (-) (AFT) DRIVE END
L798-BR
L800-GY
L797-OR
L728-GY
L798-BR
L800-GY
L797-OR
L728-GY
GENERATOR STATOR WINDING TEMP 5 (+)
GENERATOR STATOR WINDING TEMP 5 (-)
GENERATOR STATOR WINDING TEMP 6 (+)
GENERATOR STATOR WINDING TEMP 6 (-)
GENERATOR STATOR WINDING TEMP 7 (+)
GENERATOR STATOR WINDING TEMP 7 (-)
GENERATOR STATOR WINDING TEMP 8 (+)
GENERATOR STATOR WINDING TEMP 8 (-)
GENERATOR STATOR WINDING TEMP 9 (+)
GENERATOR STATOR WINDING TEMP 9 (-)
GENERATOR STATOR WINDING TEMP 10 (+)
GENERATOR STATOR WINDING TEMP 10 (-)
GENERATOR STATOR WINDING TEMP 11 (+)
GENERATOR STATOR WINDING TEMP 11 (-)
GENERATOR STATOR WINDING TEMP 12 (+)
GENERATOR STATOR WINDING TEMP 12 (-)
GENERATOR STATOR WINDING TEMP 1 (+)
GENERATOR STATOR WINDING TEMP 1 (-)
GENERATOR STATOR WINDING TEMP 2 (+)
GENERATOR STATOR WINDING TEMP 2 (-)
GENERATOR STATOR WINDING TEMP 3 (+)
GENERATOR STATOR WINDING TEMP 3 (-)
GENERATOR STATOR WINDING TEMP 4 (+)
GENERATOR STATOR WINDING TEMP 4 (-)
DLO GEN BEARING TEMP (+) (FORWARD) FRONT END
DLO GEN BEARING TEMP (-) (FORWARD) FRONT END
L768-BU
L767-BU
L766-BU
L765-BU
L772-BU
L771-BU
L770-BU
L769-BU
L799-WH
L760-PK
L773-GY
L776-GY
L794-GY
L784-PU
L782-PU
L800-GY
200-BK
L781-PU
L774-GY
L787-PU
L777-GY
L785-PU
L795-GY
L791-PU
L728-GY
L790-PU
L786-PU
L775-GY
L783-PU
L780-GY
L789-PU
L788-PU
L779-GY
L778-GY
200-BK
L796-GY
L792-PU
L793-GY
L808-WH
L809-RD
L810-OR
L811-GR
L807-BK
L912-WH
L913-OR
L756-OR
L757-WH
L758-BU
L759-WH
BUILDER.
B
A
F
E
D
C
NOTE A: REMOVE JUMPERS FOR INSTALLATION
OF REMOTE E-STOP SWITCH. REMOTE
NOTE B: WIRES +2 CONDUCTOR 18 AWG SHIELDED
E-STOP RESPONSIBILITY OF SHIP
L806-RD
L805-PU
L804-OR
A
B
C
A
B
C
D
F
G
H
E
K
L
M
N
P
Q
R
S
J
T
U
V
W
X
Y
Z
a
c
d
e
b
200-BK-10
113-OR
893-GN
892-BR
304-WH
101-RD-10
L912-WH
L913-OR
L701-OR
L700-OR
L5
5N-8980
SOLENOID
AIR STARTER
200-BK
2
200-BK-10
7N-9737
(1 PIN, 1 SOCKET)
PLUG
304-WH
1
8C-6099
SOLENOID RH
AIR SHUT-OFF
8C-6099
SOLENOID LH
AIR SHUT-OFF
200-BK
150-OR
L814-OR
L813-BU
200-BK-14
394-GN-14
395-BR-14
200-BK-14
L5
SWITCH LH.
AIR SHUTDOWN
1W-9070
DIODE AS.
1W-9070
DIODE AS.
SWITCH RH.
AIR SHUTDOWN
150-OR
16-18 GA. ALL OTHERS
12-14 GA. 7,9,11&13
8-10 GA. 1,22&24
4-6 GA. 19&20
8N-1518
(25 SOCKETS)
CONNECTION 'B'
ENGINE
129-6628
SENSOR
TIMING
SPEED/
ENGINE
PRIMARY
DIGITAL RET
+V SPD/TIM
SIGNAL
3E-3370
(3 PINS)
RECEPTACLE
OR-18
BK-18
WH-18
996-GN
998-BR
999-WH
C
A
B
03
02
08
13
09
07
04
06
05
17
20
19
18
16
15
14
12
25
23
21
24
22
10
02
01
07
14
12
10
08
06
05
04
03
19
18
17
16
15
13
09
25
24
23
22
21
20
G738-GY
16-18 GA. ALL OTHERS
12-14 GA. 7,9,11&13
8-10 GA. 1,22&24
4-6 GA. 19&20
3T-3044
(25 PINS)
CONNECTION 'A'
ENGINE
L36
L43
106-WH-10
L802-BU
L710-BU
676-PU
G738-GY
675-BR
113-OR
L700-OR
106-WH-14
106-WH-14
L5
L813-BU
L703-PK
G791-BR
L912-WH
L913-OR
L701-OR
394-GN-14
395-BR-14
F716-WH
F706-PU
F717-YL
L13
L36
L5
F715-PU
998-BR
F719-BR
G721-GY
L729-PU
L739-YL
101-RD-10
L12
150-OR-14
229-BK-14
150-OR-14
E799-BR
229-BK-14
304-WH
F708-YL
L702-YL
F701-BR
L814-OR
150-OR
200-BK
200-BK-10
892-BR
893-GN
L10
L16
L11
L14
L43
L813-BU
G738-GY
F708-YL
SECONDARY CAT DATA LINK (-)
PRIMARY ECM "HEARTBEAT" Tx
ECM ON/OFF - KEYSWITCH INPUT
ENGINE SHUTDOWN SIGNAL 'C' SW2
SECONDARY CAT DATA LINK (+)
LOW RPM BREAKER TRIP INDICATOR
ENGINE SHUTDOWN SIGNAL 'D' SW6
DIESEL RUNNING INDICATOR
BLACK START PUSH PUTTON LIGHT
DLO GEN PUMP DISCHARGE PRESS.
DLO ENGINE PUMP DISCHARGE PRESS.
BATTERY(+)
BATTERY(+)
BATTERY(-)
START/RUN/STOP1
START/RUN/STOP2
BATTERY(-)
HIGH IDLE/LOW IDLE
CAT DATA LINK (+)
CAT DATA LINK (-)
OVERSPEED VERIFY
SPD PWM 1B-(UNUSED)
CAN DATA LINK (+)
HSDL SHIELD GROUND
CAN DATA LINK (-)
DIGITAL OUT (UNUSED)
PRIMARY ECM
L729-PU
40
ENGINES.
MARINE PROP
PROBE ON
TIMING CAL
A 6V-2197
ATTEMP TO USE
NOTE: DO NOT
6V-2455
SENSOR
TIMING CAL
101-0204
(40 SOCKETS)
PLUG
C-KEY
3E-3361
(2 SOCKETS)
PLUG
WH-18
BK-18
1
2
F723-PK
F724-PU
150-OR-14
150-OR-14
229-BK-14
229-BK-14
04
06
05
11
L738-YL
13
F719-BR
F715-PU
C401-BU
L702-YL
L739-YL
24
02
34
20
22
F716-WH
F717-YL
F706-PU
L735-YL
113-OR
14
23
08
19
27
L12
L13
L802-BU
10
21
15
16
28
892-BR
893-GN
09
03
33
07
01
L11
SOLENOID 7 POWER
DFW PUMP DISCHARGE PRESS.
DLO GEN BEARING INLET PRESS.
AIR FLTR OUTLET PRESS. ENG LH (STBD)
ENG AIR MANIFOLD PRESS. (BOOST)
AIR FLTR OUTLET PRESS. ENG RH (PORT)
DO ENG FILTER INLET PRESS.
POUT 3 RETURN (UNUSED)
3.5A PWM RETURN
CRANK
SP PWM 1A (UNUSED)
ECS IN BLACK START
DLO ENG INLET PRESS.
COMPARTMENT PRESSURE
DFW ENG OUTLET TEMP
POUT 1 (UNUSED)
SOLENOID 5 POWER
SOLENOID 3 POWER
SOLENOID 1 POWER
POUT 3 (UNUSED)
SP PWM 2A (UNUSED)
SOLENOID 11 POWER
SOLENOID 9 POWER
SOLENOID 4 POWER
SOLENOID 2 POWER
(UNUSED)
(UNUSED)
DIG SNSR RETURN
DIG SNSR PWR (8V)
TIMING CAL-FAN SPD(+)
TIMING CAL-FAN SPD(-)
ENGINE CRANKCASE PRESSURE
PRIMARY +V SPEED/TIMING
PRIMARY ENG SPD/TIM SIG
SECONDARY ENG SPD/TIM SIG
DO ENG FILTER OUTLET PRESS.
DLO ENG FILTER INLET PRESS.
BLACK START PUSH BUTTON
ANA SNSR RETURN
ANA SNSR PWR (5V)
PRIMARY ECM
A747-GY
20
993-BR30
998-BR
A700-OR
997-OR
F724-PU
F723-PK
18
12
35
29
36
996-GN
999-WH
F725-WH
E795-YL
E796-GN
37
31
32
17
38
L8
L4
L6
L3
L733-YL
F732-PK
L710-BU
26
39
25
F701-BR
E799-BR
13
07
24
25
L10
35
F713-OR
994-GY
L732-PK
A746-PK
F714-PK
14
02
23
08
15
L705-WH
F737-YL
G721-GY
03
09
01
19
29
L7
A707-PU
A705-YL
A709-OR
A703-BR
A701-GY
26
16
38
37
32
A704-GN
A702-PU
A711-PU
36
31
30
34
40
L1
L43
150-OR-14
150-OR-14
229-BK-14
229-BK-14
F723-PK
F724-PU
998-BR
996-GN
999-WH
L4
L3
L16
C401-BU
229-BK-14
229-BK-14
L37
L13
L37
F715-PU
F719-BR
L12
L45
L16
L45
L12
G738-GY
L11
L4
L6
L3
L20
L8
999-WH
F732-PK
L42
L7
G721-GY
L14
L10
104-2921
(3 SOCKETS)
PLUG
892-BR
893-GN
893-GN
892-BR
L36
113-OR
892-BR
893-GN
L814-OR
200-BK
150-OR
L701-OR
L700-OR
200-BK-10
101-RD-10
L912-WH
L913-OR
L813-BU
304-WH
893-GN
892-BR
200-BK-10
113-OR
101-RD-10
L913-OR
L912-WH
L5
L813-BU
L814-OR
200-BK
150-OR
L701-OR
L700-OR
L5
L5
L37
L36
L36
G738-GY
C401-BU
C
C
B
A
A
B
DIGITAL RET BK-18
109-4367
(PORT)
ENG. RH
TEMP
MANIFOLD
EXHAUST
SIGNAL
+V DIGITAL
+V DIGITAL
DIGITAL RET
109-4367
(STBD)
ENG. LH
TEMP
MANIFOLD
EXHAUST
BK-18
OR-18
WH-18
OR-18
SIGNAL WH-18
G791-BR
G791-BR
L803-OR
F703-GY
L803-OR
F704-OR
G738-GY
C401-BU
F708-YL
L42
F708-YL
L42
G791-BR
999-WH
F732-PK
+V SPD/TIM
SIGNAL
DIGITAL RET
129-6628
SENSOR
TIMING
SPEED/
ENGINE
SECONDARY
OR-18
BK-18
WH-18
L1
(3-PIN)
3E-3370
RECEPTACLE
A
G790-PK
G791-BR
F732-PK
B
C
SECONDARY ECM
L43
101-0204
(40-SOCKETS)
PLUG AS.
C-KEY
DOUT 5 (UNUSED)
SWITCH 4 (UNUSED)
SWITCH/DIGITAL SENSOR (UNUSED)
SWITCH/DIGITAL SENSOR (UNUSED)
DUAL ECM "HEARTBEAT" RECEIVE
ENGINE SHUTDOWN SIGNAL 'D' SW6
DUAL ECM "HEARTBEAT" RECEIVE
ECM ON/OFF - KEYSWITCH INPUT
SEC ECM "READY" LAMP
BATTERY(-)
BATTERY(+)
BATTERY(+)
BATTERY(-)
DIGITAL OUT 2 (UNUSED)
DIGITAL OUT 1 (UNUSED)
ENGINE SHUTDOWN SIGNAL 'C' SW2
34
106-WH-14
229-BK-14
229-BK-14
106-WH-14
06
05
40
11
04
F719-BR
G738-GY
F715-PU
C401-BU
675-BR
C401-BU
L45
24
14
12
23
02
22
27
19
13
20
32
SECONDARY +V SPEED/TIMING
G790-PK
DIG SNSR RETURN
(UNUSED)
ANALOG SNSR PWR (5V)
ANALOG SNSR RETURN
DFW ENG LUBE OIL COOLER OUTLET TEMP
PRIMARY ENG SPD/TIM SIG
DLO ENG INLET TEMPERATURE
SECONDARY ENG SPD/TIM SIG
CAN DATA LINK (+)
DIG SNSR PWR (8V)
CAN DATA LINK (-)
CAT DATA LINK (-)
CAT DATA LINK (+)
AIR SHUTOFF
SEC ECM "ACTIVE" LAMP
HSDL SHIELD GROUND
HIGH IDLE/LOW IDLE
SPD PWM 2B+ (UNUSED)
SEC CAT DATA LINK (+)(UNUSED)
SPD PWM 1B-(UNUSED)
SEC CAT DATA LINK (-)(UNUSED)
892-BR
L703-PK
676-PU
893-GN
F708-YL
L14
10
16
15
33
28
21
07
01
08
09
03
L706-WH
L731-BR
L730-OR
999-WH
F732-PK
L736-PK
G791-BR
L803-OR
30
29
36
18
35
38
39
37
31
17
POUT 1 (UNUSED)
(UNUSED)
(UNUSED)
DLO GEN COOLER INLET TEMP
DFW GEN LUBE OIL COOLER OUTLET TEMP
DFW GEN LUBE OIL COOLER INLET TEMP
DLO GEN COOLER OUTLET TEMP
POUT 2 (UNUSED)
(UNUSED)
(UNUSED)
3.5A PWM RETURN (UNUSED)
DFW AFTERCOOLER OUTLET TEMP
DFW PUMP OUTLET TEMP
SP PWM 1A (UNUSED)
SP PWM 2A (UNUSED)
EXHAUST MANIFOLD TEMP ENG. LH (STBD)
EXHAUST MANIFOLD TEMP ENG. RH (PORT)
DLO ENG COOLER INLET TEMP
23
L707-WH
F704-OR
F703-GY
26
25
25
20
13
07
24
L708-WH
L734-PK
L737-PK
L709-WH
L704-WH
L801-PK
03
09
08
01
02
35
29
19
15
14
SECONDARY ECM
103-6091
(BOOST)
PRESS.
MANIFOLD
AIR
ENGINE
123-0316
E796-GN
SOL 9&11 RETURN
SOL 5&7 RETURN
SOL 1&3 RETURN
SOLENOID 12 POWER
SOLENOID 10 POWER
SOLENOID 8 POWER
SOLENOID 6 POWER
(UNUSED)
(UNUSED)
(UNUSED)
SOL 6&8 RETURN
SOL 2&4 RETURN
(UNUSED)
SOL 10&12 RETURN
101-0205
(40 SOCKETS)
PLUG
D-KEY
10
A710-GY
A708-BR
A706-GY
A712-BR
22
28
18
12
06
F727-GN
F730-GY
F728-BR
F726-YL
05
17
39
27
11
L31
L32
F731-OR
F729-GN
04
21
33
L33
L732-PK
993-BR
L732-PK
L738-YL
997-OR
998-BR
A700-OR
DIGITAL RET
SIGNAL
+V ANALOG
SIGNAL
ANALOG RET
ANALOG RET
SIGNAL
+V ANALOG
+V DIGITAL
SIGNAL
DIGITAL RET
+V DIGITAL
+V ANALOG
SIGNAL
ANALOG RET
+V ANALOG
SIGNAL
ANALOG RET
F714-PK
L6
L7
F737-YL
E795-YL
994-GY
F725-WH
A747-GY
A746-PK
F713-OR
L8
997-OR
993-BR
998-BR
A700-OR
L20
998-BR
L733-YL
A700-OR
L735-YL
998-BR
C
B
GN-18
YL-18
A
C
B
OR-18
YL-18
GN-18
F713-OR
997-OR
993-BR
F714-PK
993-BR
A700-OR
997-OR
OR-18
A
A
C
B
OR-18
YL-18
GN-18
C
B
A
GN-18
YL-18
OR-18
A746-PK
997-OR
993-BR
993-BR
997-OR
A747-GY
C
A
B
GN-18
OR-18
YL-18
C
B
A
GN-18
YL-18
OR-18
3
G779-GY
SOL 2
HEAD
CYLINDER
9X-0352
RECEPT AS. (12)
3E-3361
(2 SOCKETS)
PLUG
INJECTOR GP (12)
CYL #2
YL
YL
G779-GY
G779-GY
F727-GN
1
2
4
SOL 4
HEAD
CYLINDER
SOL 6
HEAD
CYLINDER
103-6093
(STBD)
ENG. LH
PRESS.
OUTLET
FILTER
AIR
103-6093
(PORT)
ENG. RH
PRESS.
OUTLET
FILTER
AIR
2
DIODE AS.
123-0316
YL
DIODE AS.
CYL #4
YL
E428-GY
A702-PU
G780-PK
2
1
1
G780-PK
F727-GN
G780-PK
2
4
3
YL
123-0316
YL
DIODE AS.
CYL #6
2
F729-GN
E429-PK
A704-GN
G781-WH
1
1
G781-WH
G781-WH
E430-OR
4
3
2
104-2921)
(3 SOCKET)
PLUG
+V ANALOG
SIGNAL
ANALOG RET
ANALOG RET
SIGNAL
+V ANALOG
ANALOG RET
SIGNAL
+V ANALOG
DIGITAL RET
SIGNAL
+V ANALOG
SIGNAL
+V ANALOG
ANALOG RET
ANALOG RET
SIGNAL
+V ANALOG
994-GY
993-BR
997-OR
F737-YL
997-OR
993-BR
C
A
B
GN-18
OR-18
YL-18
B
C
A
YL-18
GN-18
OR-18
993-BR
997-OR
F725-WH
993-BR
997-OR
E795-YL
B
C
A
YL-18
GN-18
OR-18
A
B
C
OR-18
YL-18
GN-18
997-OR
E796-GN
993-BR
3E-3370
(3 PINS)
RECEPTACLE
A
C
B
OR-18
GN-18
YL-18
993-BR
997-OR
L705-WH
B
C
A
YL-18
GN-18
OR-18
SOL 10
HEAD
CYLINDER
SOL 8
HEAD
CYLINDER
103-6092
PRESS.
INLET
ENGINE
DLO
103-6092
PRESS.
INLET
FILTER
ENGINE
DO
103-6093
PRESSURE
CASE
CRANK
ENGINE
103-6092
PRESS.
OUTLET
FILTER
ENGINE
DO
1
A708-BR
YL
YL
DIODE AS.
123-0316
CYL #8
A706-GY
F729-GN
G782-GN
1
2
1
E431-GN
G782-GN
G782-GN
4
3
2
YL
YL
CYL #10
DIODE AS.
123-0316
F731-OR
G783-YL
1
2
G783-YL
E432-YL
A710-GY
G783-YL
3
4
1
2
SOL 12
HEAD
CYLINDER
103-6092
PRESS.
INLET
FILTER
ENGINE
DLO
102-2240
TEMP
OUTLET
ENGINE
DFW
YL
YL
CYL #12
DIODE AS.
123-0316
F731-OR
G784-PU
1
2
A712-BR
E433-PU
G784-PU
G784-PU
2
4
3
1
3E-3373
(4 SOCKETS)
PLUG
102-2240
TEMP
INLET
COOLER
LUBE OIL
GENERATOR
DFW
SOL 5
HEAD
CYLINDER
1
YL
L31
L33
L34
L32
L35
L38
F731-OR
F729-GN
F727-GN
L39
F731-OR
F727-GN
F729-GN
F726-YL
F728-BR
F730-GY
F730-GY
F728-BR
F726-YL
E430-OR
A706-GY
F727-GN
A712-BR
A710-GY
A708-BR
F729-GN
F731-OR
A704-GN
A702-PU
L31
E429-PK
E428-GY
F726-YL
F728-BR
F730-GY
E420-BR
E425-WH
E424-GN
E423-YL
E422-OR
E421-WH
L35
L34
E432-YL
E431-GN
E433-PU
A703-BR
A701-GY
A707-PU
A709-OR
A711-PU
A705-YL
L1
A701-GY
E420-BR
G771-BR
G771-BR
2
1
4
3
DIODE AS.
123-0316
CYL #1
F726-YL
G771-BR
1
2
E421-WH
G772-WH
G772-WH
A703-BR
2
3
1
4
F726-YL
A705-YL
G772-WH
2
1
1
G773-OR
G773-OR
G773-OR
E422-OR
4
3
2
SOL 3
HEAD
CYLINDER
SOL 1
HEAD
CYLINDER
DIODE AS.
123-0316
YL
YL
CYL #3
DIODE AS.
123-0316
CYL #5
YL
YL
103-6092
PRESS.
INLET
BEARING
GENERATOR
DLO
OR-18
A
997-OR
+V ANALOG
21
SOL 6&8 RETURN
F729-GN
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 9&11 RETURN
(UNUSED)
(UNUSED)
SOLENOID 2 POWER
SOLENOID 4 POWER
SOLENOID 9 POWER
SOLENOID 11 POWER
(UNUSED)
(UNUSED)
SOLENOID 6 POWER
SOLENOID 8 POWER
SOLENOID 10 POWER
SOLENOID 12 POWER
SOLENOID 1 POWER
SOLENOID 3 POWER
SOLENOID 5 POWER
SOLENOID 7 POWER
(UNUSED)
E425-WH
E424-GN
E423-YL
E430-OR
E422-OR
E429-PK
E421-WH
E428-GY
E420-BR
L34
31
37
26
16
32
38
34
28
30
36
40
F730-GY
F728-BR
F727-GN
F726-YL
E433-PU
E432-YL
E431-GN
L35
L38
10
22
18
12
06
11
05
17
39
27
GN-18
YL-18
SOL 10&12 RETURN
(UNUSED)
F731-OR
L39
101-0205
(40 SOCKETS)
PLUG AS.
D-KEY
33
04
L732-PK
993-BR
C
B
SIGNAL
ANALOG RET
102-2240
TEMP
INLET
COOLER
GENERATOR
DLO
L731-BR
B
BK-18
ANALOG RET
WH-18
OR-18
YL-18
GN-18
3E-3370
(3 PINS)
RECEPTACLE
A700-OR
998-BR
L738-YL
C
B
A
L737-PK
C
SIGNAL
+V DIGITAL
DIGITAL RET
160-1582
PRESS.
DISCHARGE
PUMP
GENERATOR
DLO
SIGNAL
BK-18
WH-18
OR-18
OR-18
WH-18
BK-18
OR-18
L730-OR
L731-BR
L704-WH
L730-OR
A
B
C
A
L730-OR
L709-WH
L731-BR
A
C
B
+V ANALOG
SIGNAL
+V ANALOG
ANALOG RET
102-2240
TEMP
OUTLET
COOLER
GENERATOR
DLO
+V ANALOG
SIGNAL
ANALOG RET
102-2240
TEMP
OUTLET
COOLER
LUBE OIL
GENERATOR
DFW
SOL 9
HEAD
CYLINDER
2
F728-BR
2
E423-YL
A707-PU
F728-BR
2
1
G774-YL
G774-YL
G774-YL
4
3
1
3
A709-OR
E424-GN
1
2
F730-GY
G775-GN
G775-GN
G775-GN
4
1
2
SOL 7
HEAD
CYLINDER
YL
DIODE AS.
123-0316
CYL #7
YL
YL
DIODE AS.
123-0316
CYL #9
YL
YL
E425-WH
G776-PK
A711-PU
1
2
3
F730-GY
G776-PK
G776-PK
4
2
1
SOL 11
HEAD
CYLINDER
DIODE AS.
123-0316
CYL #11
YL
YL
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
L736-PK
L731-BR
L730-OR
L730-OR
L731-BR
L801-PK
C
B
A
C
B
A
L731-BR
L730-OR
L706-WH
B
C
A
102-2240
TEMP
INLET
ENGINE
DLO
SIGNAL
+V ANALOG
ANALOG RET
SIGNAL
+V ANALOG
ANALOG RET
SIGNAL
ANALOG RET
+V ANALOG
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
OR-18
WH-18
BK-18
L708-WH
L707-WH
L731-BR
L730-OR
C
B
A
C
L734-PK
L731-BR
L730-OR
L730-OR
L731-BR
A
B
B
C
A
102-2240
TEMP
OUTLET
PUMP
DFW
SIGNAL
+V ANALOG
ANALOG RET
SIGNAL
102-2240
TEMP
OUTLET
AFTER-
COOLER
DFW
+V ANALOG
ANALOG RET
SIGNAL
ANALOG RET
+V ANALOG
102-2240
TEMP
INLET
COOLER
ENGINE
DLO
104-2921
(3 SOCKETS)
PLUG
DFW
ENGINE
LUBE OIL
COOLER
OUTLET
TEMP
102-2240
MENT
PRESS.
COMPART-
103-6093
DFW
PUMP
PUMP
PRESS.
DLO ENGINE
DISCHARGE
PRESS.
160-1582
DISCHARGE
160-1582
11
11
01
L3 SPD/TIMING PRIMARY
L4 TIMING CALIBRATION
L5 AIR SHUT-OFF SOLENOID
L7 ANALOG ENGINE SENSOR SIGNALS
L8 ANALOG SENSOR PWR/RTN
L9 SEC ECM READY, SEC ECM ACTIVE
L10 STARTER RELAY SIGNAL
L12 CUSTOMER SHUTDOWN
L16 ECM (+)BATT/(-)BATT
L18 ECM (+) BATT
L19 STARTER MAG RELAY
L20 PRESSURE SENSOR PWR/RTN
L23 STARTER MAG RELAYS
L25 ENGINE CONTROL SWITCH
L26 AIR S/O RELAYS
L36 SECONDARY ECM +BATTERY
L37 SECONDARY ECM -BATTERY
L22 AIR S/O
L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRING
L6 FUEL FILTER PRESSURE AND CRANKCASE AND ENGINE OIL UNFILTERED
L11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER)
L13 START/RUN/STOP AND OVERSPEED VERIFY
L14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
L15 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)
L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRING
L32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRING
L33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRING
L34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRING
L35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRING
L38 SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRING
L39 SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRING
RESET
BLACK START SYSTEM ENUNCIATOR
L26
MANCS
9Y-2921
RELAY RH
AIR S/O
L802-BU-20
102-RD
9Y-2921
RELAY
ITSM
102-RD
9Y-2921
RELAY
VCM
103-RD-14
103-RD-14
L701-OR
103-RD-14
L700-OR
30
86
87
85
87a
86
30
87
85
87a
200-BK
200-BK
102-RD-14
106-WH-10
102-RD-10
150-OR-10
102-RD-10
102-RD
102-RD
102-RD
102-RD
114-1142
VCM
BREAKER
10A
1
2
114-1142
ITSM
BREAKER
10A
1
2
30
150-OR
200-BK
L15
9Y-2921
RELAY
EMS-II
102-RD-14
114-OR
8685
EMSR
87a
87
150-OR
200-BK
200-BK
2
PUSH BUTTON
BLACK START
STACO SWITCH
#R59C08A
3
102-RD-20
102-RD-20
15
12
C
9
1
6
14 16
11 13
8 10
5 7
12
OFF2
BK/STRT/E-B
DGCP/S/E-B
DGCP/S/E-K
BK/STRT/E-K
DGCP/S/E-1
BK/STRT/E-1
OFF-K
STOP-K
STOP1
7N-8001
OVERSPEED VERIFY SW
OFF-B
STOP-B
200-BK
200-BK
9Y-2921
RELAY
SECONDARY ECM
102-RD-10
150-OR-14
200-BK
MINIMUM HOLD-IN VOLTAGE: 7.0 VDC
MINIMUM PULL-IN VOLTAGE: 14.4 VDC
102-RD-10
106-WH-10
102-RD-10
102-RD-14
L802-BU-20
150-OR-14
150-OR-10
150-OR
L9
150-OR
150-OR
TB-3
150-OR
106-WH-10
103-RD-14
103-RD-14
103-RD-14
200-BK
L9
87a
30
86 85
87
SECMR
L18
150-OR
17
103-RD-14
103-RD
EMSSS
3
2
4
5
050-WH
7
OFF1
18
19
20
10
8
9
103-RD
F706-PU
F716-WH
F706-PU
S/B 1
OSS
NOTE A
2 1
F716-WH
113-OR
G738-GY
113-OR
110-RD-14
1
16
6
114-1142
CONTROL
SWITCH
BREAKER
1
2
CSCB
10A
L25
102-RD-14
102-RD-14
102-RD-10
102-RD-10
DGCP/S/E-2
BK/STRT/E-2
105-RD
X1
113-OR
111-1324 (N.C.)
111-1324 (N.C.)
111-1323 (N.O.)
OFF-A
DGCP/S/E-A
STOP-A
BK/STRT/E-A
STOP2
998-BR
102-RD-10
102-RD-10
102-RD-10
9Y-2921
RELAY
PRIMARY ECM
102-RD-10
150-OR-10
114-1143
87a
30
86 85
87
PECMR
PECMCB
PRIMARY
ECM BREAKER
ECM BREAKER
114-1143
1
16A
2
102-RD-10
114-1142
102-RD-14
103-RD-14
10A
EMSCB
EMS-II BREAKER
1
SECMCB
SECONDARY
1
16A
2
102-RD-14
2
22
14
13
15
23
24
25
103-RD-14
ES
1
2
F708-YL
F708-YL
NOTE A
E-STOP
109-6507
114-OR
5
3
4
6
A2
B2
L710-BU-20
L9
TIMER
AIR SHUT-OFF
SHOT 2.4 SEC
9X-3207
RELAY-ONE
200-BK
200-BK
200-BK
AST
BK
1
WH
RD
3
2
200-BK
055-WH
F708-YL
200-BK
200-BK
200-BK
200-BK
86
86
(1 PIN, 2 SOCKETS)
PLUG
7W-7782
F708-YL
055-WH
395-BR-14
F708-YL
F708-YL
30
ASOS2
055-WH
104-RD-14
9Y-2921
RELAY LH
AIR S/O
85
87
85
87a
055-WH
L710-BU-20
F717-YL
F717-YL
NOTE A
127-2331
CONTROL SW
11
21
998-BR
M12883/41-02, FCA-210-DY9
ENERGIZED POSITION
SHUTDOWN DEVICE IN
SNORKEL SYSTEM
L726-PU
L727-YL
X2
A1
A3
B1
B3
050-WH
G721-GY
L710-BU
200-BK
200-BK
TB-5
200-BK
998-BR
G791-BR
200-BK200-BK
304-WH
SMMS1
2
3
4
9X-8124
MAG RELAY #1
E799-BR
F701-BR
107-RD
1
L19
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
TB-2
229-BK-14
200-BK
229-BK-14
200-BK-10
200-BK
102-RD
NOTE A
3T-1730
HIGH/LOW IDLE
HLIS
L702-YL
L703-PK
2
5
1
4
BREAKER
114-1142
MAG RELAYS
1
10A
2
3E-3385
(8 SOCKETS)
PLUG
200-BK
102-RD-20
SENSOR 1/SW 11 07
SENSOR 2/SW 12
SENSOR 3/SW 13
SENSOR 4/SW 14
+ 8 VOLT OUT
ACTION ALARM
DATA LINK +
DATA LINK -
SENSOR 5/SW 15
SENSOR 6/SW 16
SENSOR 7/SW 17
SENSOR 8/SW 18
SWITCH 3
SWITCH 1
SWITCH 2
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
HARNESS CODE 0
SWITCH 8
SWITCH 4
SWITCH 5
SWITCH 6
SWITCH 7
SWITCH 9/FUEL
SWITCH 10/FUEL
HARNESS CODE 5 = GND
HARNESS CODE 4 = OPEN
HARNESS CODE 3 = OPEN
HARNESS CODE 2 = OPEN
HARNESS CODE 1 = OPEN
HARNESS CODE 0 = OPEN
NSSN PANEL
EMS-II HARNESS CODE
184-3250
ELECTRONIC MONITORING SYSTEM-II
102-RD-20
4
150-OR
16
21
09
18
11
32
40
20
39
29
19
06
200-BK
200-BK
24
31
22
12
03
14
05
04
08
38
28
10
37
27
17
892-BR
893-GN
L15
027-PU
NOTE A
8N-0694
MOMENTARY
SWITCH
SERVICE
SS
3
1
2
GROUND
MODULE CLOCK
MODULE LOAD
MODULE DATA
ACTION LAMP
+ 24 VOLT IN
+ V CLUSTER
CLEAR
TRANS SPEED IN
ENGINE SPEED IN
ALTERNATOR 'R'
SERVICE
EMS
33
30
36
26
23
13
35
15
25
34
02
01
051-WH
052-YL
027-PU
8T-9834
(40 SOCKETS)
PLUG
053-GN
049-OR
200-BK
150-OR
049-OR
200-BK
053-GN
052-YL
051-WH
ENG OIL PRESS.
GAGE 1
BATTERY
FUEL PRESS.
COOLANT TEMP
2
1
4
3
5
8
6
7
GAGE CLUSTER 1
153-8056
L756-OR
L759-WH
L26
L26
998-BR-20
395-BR-14
394-GN-14
394-GN-14
ASOS1
30
104-RD-14
87a
87
9Y-2921
RUNNING
DIESEL
L739-YL
L729-PU
9Y-2921
BREAKER TRIP
LOW RPM
L758-BU
200-BK
85
86
30
200-BK
30
85
87
87a
87a
86
L9
L757-WH
87
998-BR-20
104-RD-10
NOTE A
8T-9637
SWITCH MOMENTARY
MANUAL CRANK
105-RD
200-BK
E799-BR
F701-BR
4
1
5
2
104-RD-14
104-RD-14
TB-4
MAGCB
105-RD
102-RD
L26
102-RD-10
RELAY BREAKER
107-5857
1
RCB
32A
2
L9
L9
YELLOW
8D-1429
BUICL
GREEN
8D-1429
BURL
PREVIOUS
NEXT
893-GN
L55 GENERAL ALARM RELAY
L52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWER
L45 CUSTOMER SHUTDOWN
L43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALS
L42 DUAL SPEED/TIMING SENSOR SIGNALS
LEFT=STBD/RIGHT=PORT/AFT=FRONT/FORWARD=REAR
NOTE D: ENGINE MOUNTED BACKWARDS IN SUBMARINE.
DAMAGE OR VIBRATION.
NOTE C: SECURE CONNECTORS TO PREVENT
ALL WIRE IS 16 AWG.
NOTE B: UNLESS OTHERWISE SPECIFIED
ENGINE RUNNING POSITION.
NOTE A: SWITCH SHOWN IN NORMAL
892-BR
103-RD
L15
L25
G738-GY
200-BK
113-OR
106-WH-10
L802-BUL802-BU-20
L18
TB-6
L52
L802-BU
106-WH-10
L15
892-BR
893-GN
9W-1951
(9 PINS)
CONNECTOR
SERVICE
BULKHEAD
INNER
PANEL
LOCAL CONTROL
893-GN
892-BR
200-BK
103-RD
G
H
J
E
F
D
C
B
A
SERVICE CONN
893-GN
892-BR
893-GN
L15
TB-11
TB-10
105-RD
998-BR
200-BK
G738-GY
113-OR
L25
L43
998-BR
229-BK-14
229-BK-14
200-BK-10
L18
L19
8N-1517
(25 PINS)
CONNECTOR 'B'
LOCAL CONTROL PANEL
L710-BU
L700-OR
106-WH-10
L802-BU
L701-OR
G738-GY
676-PU
395-BR-14
394-GN-14
675-BR
113-OR
L43
L26
L813-BU
L703-PK
L912-WH
L913-OR
F706-PU
F717-YL
G791-BR
L25
NOTE BLOCK
3T-3043
(25 SOCKETS)
CONNECTOR 'A'
LOCAL CONTROL PANEL
F716-WH
F715-PU
F719-BR
101-RD-10
998-BR
CONN B
304-WH
G721-GY
L729-PU
F708-YL
L739-YL
L702-YL
L814-OR
229-BK-14
150-OR-14
150-OR-14
229-BK-14
F701-BR
E799-BR
L19
L18
OTHER DEVICES.
POSSIBLE BETWEEN INSTRUMENT BOX AND
TWISTED TOGETHER AND KEPT AS SHORT AS
WIRING SCHEMATIC
JACKET WATER HEATER
102-RD-20
102-RD-10
102-RD-20
102-RD-20
101-RD-10
102-RD
102-RD-10
102-RD-10
102-RD-14
102-RD-10
102-RD-10
+BATT
105-RD
L52
107-5857
BREAKER
BATTERY
32A
21
BATTCB
102-RD
102-RD
102-RD
102-RD-14
102-RD-20
MAN CRANK E-STOP
102-RD
105-RD
105-RD
BREAKER
2
114-1142
TB-1
MCESCB
1
10A
102-RD
998-BR
998-BR
TB-13
TB-14
676-PU
TB-12
998-BR
998-BR
998-BR-20
998-BR
998-BR
998-BR
998-BR
998-BR
L43
150-OR
675-BR
150-OR
L9
PANEL
LOCAL CONTROL
NOTE: CIRCUITS 892-BR AND 893-GN MUST BE
(J2 MS3402D18-12D)
177-3678
(6 PINS)
CONNECTOR "E"
E-STOP
150-OR
200-BK-10
892-BR
L15
200-BK
CONN A
998-BR
998-BR
F715-PU
F719-BR
CONN E
(J1 MS3402D24-28D)
180-8723
(24 PINS)
CONNECTOR "D"
PANEL
LOCAL CONTROL
L913-OR
L912-WH
L759-WH
L758-BU
L757-WH
L756-OR
L727-YL
L726-PU
CONN D
CONN C
9X-0145
(24 PINS)
CONNECTOR "C"
PANEL
LOCAL CONTROL
24
22
23
21
19
20
18
17
16
15
14
13
11
10
09
12
04
06
07
05
08
01
03
02
10
DUTY ONLY
FOR PILOT
T'STAT FOR PILOT DUTY ONLY
DO NOT INTERCONNECT
1L1
1L2
1L3
SPST
18
22
25
23
24
20
21
19
14
16
17
15
12
13
11
INDICATES "CLOSED"
INDICATES "MAKE BEFORE BREAK"
ENABLE
START
DGCP
CONTROL SWITCH CHART
6
8
9
7
4
5
3
2
CONTACTS
1
DGCP/S/E
BK/STRT/E
OFF/RESET
STOP
STOP
ENABLE
START
BLACK
RESET
OFF
12 21
D
C
B
F
E
A
PLUG
(9 SOCKETS)
8T-8735
RECEPTACLE
(9 PINS)
9W-1951
RECEPTACLE
(9 PINS)
8T-8736
L812-WH
L812-WH
L806-RD
L805-PU
L804-OR
D
C
B
A
H
G
F
E
L806-RD
L805-PU
L804-OR
J
THIS SCHEMATIC IS FOR THE 3512B MARINE
AUXILIARY ENGINE 183-4011 CHG00